ALL TERRAIN HYDRAULIC CRANE
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1 ALL TERRAIN HYDRAULIC CRANE
2 Dimensions 26' 7" (8 100) R 37' 2" (11 325) Ra 34' (10 350) R 35' 4" (10 775) Ra 32' 5" (9 875) 18' 3" (5 570) 8' 4" (2 530) R 26' 11" (8 200) Ra 24' (7 325) 42' 0" (12 795) 11' 7" (3 525) 10' 5" (3 170) 36' 9" (11 200) 12' 6" (3 795) 9' 10" (3 000) 9' 10" (3 000) 16' 5" (5 000) 19' 8" (6 000) 23' (7 000) R 32' 7" (9 925) Ra 24' 4" (8 900) R 15' 8" (4 775) Ra 11' 10" (3 600) R 11' 7" (3 525) 17' 4" (5 280) 9' 3" (2 820) ' 5" (425) 6' 9" (2 075) 5' 10" (1 770) 4' 1" (1 250) 5' 5" (1 650) 6' 11" (2 100) 5' 5" (1 650) 4' 9" (1 450) 1' 5" (438) 40' 7" (12 383) 33' 10" (10 308) Note: ( ) Reference dimensions in mm BASIC WEIGHTS (LBS.) Axles 1 & 2 Axles 3 & 4 Total Mercedes power, 20.5 tires, auxiliary hoist, 2nd oil cooler, outrigger pads, hydraulic offsettable swingaway with hydraulic reel, 8 x 6 x 8, 1.3MT counterweight bolted to superstructure. 53,989 34,229 88,218 Additions: Auxiliary boom nose Spare tire , Driveline retarder *Additional counterweight 3.3MT on carrier, 5.0 MT on S/S in addition to above to provide 22,220 lbs. (10.1MT) total counterweight -1,034 19,340 18,306 8 x 8 x 8 drive REMOVAL: *Substitute IPO counterweight in lieu of auxiliary hoist Remove hydraulic swingaway -3, , tires in lieu of standard tires in lieu of standard , ,248 Reflects weight with superstructure facing forward. * Auxiliary hoist is considered as part of the counterweight. Please see counterweight configuration sheet for build-up. 2 GROVE GMK4090
3 GMK4090 Trailing Boom Proposal 53'-10" APPROX. 54-1/2" 14' 10" 65" 82-1/2" 65" Dolly Axles Rear Axles Front Axles 22,444 lbs. 26,588 lbs. 44,787 lbs. G.V.W. 93,819 lbs. Unit configured as follows: ft. Boom 1.3MT counterweight on superstructure 20.5 tires 8 x 6 x 8 Drive Outrigger pads on machine Main & auxilliary hoists with wire rope ft. hydraulically offsettable swingaway Additional oil cooler 2 Axle boom dolly (5,700 lbs.) Weights may vary due to manufacturing tolerances THIS ILLUSTRATION IS ONLY A GUIDE. CONSULT FACTORY FOR SPECIFIC DETAILS. GROVE GMK4090 3
4 Superstructure Specifications Boom 37 ft ft. (11.2 m m) five section, full power boom with patented TWIN-LOCK boom pinning system. Maximum tip height: 151 ft. (46 m) Boom Elevation Single lift cylinder with safety valve provides boom angle from -3 to +82. Hydraulically Offsettable Lattice Extension 33 ft ft. (10 m - 17 m) bifold lattice swingaway extension hydraulically offsettable and luffing under load from Controlled from the crane cab. Lattice Jib Extension Two 16 ft. (5 m) inserts for use with lattice swingaway extension to increase length up to 72 ft. (22 m) or 87 ft. (27 m). Load Moment & Anti-Two Block System Load moment and anti-two block system with audio/visual warning and control lever lockout provides electronic display of boom angle, length, radius, tip height, relative load moment, maximum permissible load, load indication and warning of impending two-block condition. Cab All aluminum construction cab is tiltable (- 5 to +15 ) and includes safety glass and adjustable operator s seat with hydraulic suspension. Other features include engine dependent hot water heater, armrest integrated crane controls, and ergonomically arranged instrumentation. Drive/steer controls. Swing Axial piston fixed displacement motor and planetary gear box. Holding brake and service brake. Hydraulic System 2 separate circuits, 1 axial piston variable displacement pump (load sensing) with electronic power limiting control and 1 gear pump for swing. Dual thermostatically controlled oil coolers keep oil at optimum operating temperature. Tank capacity: 263 gal. (680 l) Control System Full electronic control of all crane movements using electrical control levers with automatic reset to zero. Controls are integrated with the LMI and engine management system by CAN-BUS. ECOS system with graphic display. Hoist Main and auxiliary hoist are powered by axial piston motor with planetary gear and brake. Thumb-thumper hoist drum rotation indicator alerts operator of hoist movement. Main Auxiliary Line length: 720 ft. (220 m) 720 ft. (220 m) Rope diameter: 16 mm 16 mm Line speed: 410 ft./min. 410 ft./min. (125 m/min) (125 m/min) Line pull: 11,240 lbs. (50 kn) 11,240 lbs. (50 kn) Electrical System 24 V system with three-phase alternator 28 V/80 A, 2 batteries 12 V/170 Ah. * Optional Equipment * Engine-independent hot water heater, with engine pre-heater * Second spotlight * Stereo/cassette player * Air Conditioning *Denotes optional equipment Counterweight 35,400 lbs. ( kg) consisting of various sections with hydraulic installation/removal system controlled from the superstructure cab. 4 GROVE GMK4090
5 Carrier Specifications Chassis Box-type, torsion resistant frame is fabricated from high-strength steel. Outrigger System Four hydraulic two-stage outrigger beams with vertical cylinders and outrigger pads. Outriggers can be set in four positions: Fully extended - 23' (7 m) - 19' 8" (6 m) - 16' 5" (5 m) Fully retracted (0%) - 7' 7" (2.3 m) Independent horizontal and vertical movement control on each side of carrier. Electronic crane level indicators at each control station. Automatic level system on carrier. Engine Mercedes-Benz OM501LA, diesel, 6 cylinders, water cooled, turbo charged, 422 HP (315 kw) at 1800 rpm Max. torque: 1,475 ft./lbs. (2000 Nm) at 1080 rpm Engine emission: EURO II/EUROMOT/EPA/CARB (non road) Fuel Tank Capacity 106 gal. (400 L) Transmission ZF-AS TRONIC automatic, 12 forward and 2 reverse speeds. Single speed transfer case with inter-axle differential lock. Drive/Steer 8 x 6 x 8 Axles 1st axle line - drive/steer 2nd axle line - steer 3rd axle line - drive/steer (connects for all-wheel steer) 4th axle line - drive/steer Drive axles with planetary hub reduction and center mounted gearing. Suspension GMK4090 features the Grove exclusive MEGATRAK suspension on all wheels independent hydroneumatic system with hydraulic lockout acting on all wheels. The suspension can be raised 6-1/2" (170 mm) or lowered 5" (130 mm) both longitudinally and transversely and features an automatic leveling system for on-highway travel. Tires 8 tires, 20.5 R25. Steering Dual circuit steering system is hydraulic power assisted with a transfer case mounted, ground driven, emergency steering pump. Axles 1, 2, and 4 steer on highway. Separate steering of the 3rd and 4th axle for all wheel steer and crab-steer is controlled by an electric rocker switch. Brakes Service brake: pneumatic dual circuit acting on all wheels, air dryer. Anti-lock braking system (ABS). Permanent exhaust brake and constant throttle brake. Parking brake: pneumatically operated spring loaded brake acting on axle lines 2 & 4. Cab Two-man, aluminum construction driver s cab includes the following features: safety glass; driver and passenger seats with hydraulic suspension, engine-dependent hot water heater, complete instrumentation and driving controls. Electrical System 24 V system with three-phase alternator 28 V/100A, 2 batteries 12 V/170 Ah. Maximum Speed 49 mph (78.5 km/h) with 20.5 R25 tires. Gradeability (Theoretical) 70% with 20.5 R25 tires. Miscellaneous Standard Equipment Trailing boom kit (less dolly); additional hydraulic oil cooler; spare tire and wheel R25 with carry bracket; working light; tool kit; fire extinguisher; rooster sheave; radio cassette in carrier cab. * Optional Equipment * 8 x 8 x 8 * Electric driveline retarder * R25 tires (vehicle width 9 ft. 10 in. [3 m]) * R25 tires (vehicle width 9 ft. [2.75 m]) * Engine-independent hot water heater, with engine pre-heater * Trailing boom boost weight transfer kit * Air conditioning * Denotes optional equipment GROVE GMK4090 5
6 Working Range ft ( m) ft (10-27 m) ft +72 ft +56 ft +33 ft ft 115 ft ft ft 37 ft AXIS OF ROTATION R[ft] 6 GROVE GMK4090
7 ft. ( m) 35,400 lbs. ( kg) Feet 37* *Lifting capacities greater than 127,000 lbs. require additional equipment ft. ( m) 22,200 lbs. ( kg) Feet 37* *Lifting capacities greater than 127,000 lbs. require additional equipment ft. ( m) 3,900 lbs. (1 800 kg) Feet Lifting capacities greater than 127,000 lbs. require additional equipment. THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. GROVE GMK4090 7
8 142 ft. (43.2 m) ft. ( m) 35,400 lbs. ( kg) 33 FT 56 FT 72 FT 89 FT Feet ft. (43.2 m) ft. ( m) 35,400 lbs. ( kg) 33 FT 56 FT 72 FT 89 FT Feet ft. (43.2 m) ft. ( m) 22,200 lbs. ( kg) 33 FT 56 FT 72 FT 89 FT Feet THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 8 GROVE GMK4090
9 142 ft. (43.2 m) ft. ( m) 22,200 lbs. ( kg) 33 FT 56 FT 72 FT 89 FT Feet Counterweight Configurations 1. 1,100 lbs. (500 kg) 4. 11,023 lbs. (5 000 kg) 2. 2,866 lbs. (1 300 kg) 5. 8,818 lbs. (4 000 kg) 3. 4,409 lbs. (2 000 kg) 6. 7,275 lbs. baseplate (3 000 kg) Counterweight ,900 lb. (1 800 kg) X X 8,300 lb. (3 800 kg) X X X 14,900 lb. (6 800 kg) X X X 22,200 lb. ( kg) X X X X 26,600 lb. ( kg) X X X X X 35,400 lb. ( kg) X X X X X X 1 IPO Cwt. Bolted in place " (2.53 m) Overview of Standard Duty Charts 37 ft.-142 ft ft. x 23 ft ft. x 19.7 ft ft. x 16.4 ft. ft 35,400 ( kg) 26,600 ( kg) 22,200 ( kg) 14,900 (6 000 kg) 8,300 (3 000 kg) ,900 (1 000kg) THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. GROVE GMK4090 9
10 Standard 5, 5-20, , ft./56 ft. (10/17/22/27M) 26.6 ft. x 23 ft. 35,400 ( kg) 26,600 ( kg) 22,200 ( kg) 14,900 (6 000 kg) ft Standard 5, , ft./56 ft. (10/17/22/27M) 26.6 ft. x 19.7 ft. 35,400 ( kg) 26,600 ( kg) 22,200 ( kg) ft ,900 (6 000 kg) Standard 5, 5-20, , ft./56 ft. (10/17M) 26.6 ft. x 16.4 ft. 35,400 ( kg) 26,600 ( kg) ft Standard 37 ft.-63 ft. MaximumSpeed: 1 MPH ft 35,400 ( kg) 26,600 ( kg) 22,200 ( kg) 14,900 (6 000 kg) 8,300 (3 000 kg) 3,900 (1 000 kg) THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. 10 GROVE GMK4090
11 Rated Lifting Capacities Symbols Glossary IMPORTANT NOTES: WARNING: THIS CHART IS ONLY A GUIDE. The notes below are for illustration only and should not be relied upon to operate the crane. The individual crane's load chart, operating instructions and other instruction plates must be read and understood prior to operating the crane. 1. All rated loads meet ANSI/ASME B30.5, Mobile and Locomotive Cranes. Testing and development were performed to SAEJ1063, Cantilevered Boom Crane Structures - Method of Test and SAEJ765 Crane Stability Test Code. 2. Capacities given do not include the weight of hook blocks, slings, auxiliary lifting equipment and load handling devices. Their weights must be added to the load to be lifted. When more than minimum required reeving is used, the additional rope weight shall be considered part of the load. 3. The machine shall be leveled on a firm supporting surface. Depending on the nature of the supporting surface, it may be necessary to have structural supports under the outrigger floats to spread the load to a larger bearing surface. 4. When either boom length or radius or both are between values listed, the smallest load shown at either the next larger radius or next longer or shorter boom length shall be used. 5. For outrigger operation, outriggers shall be properly extended with tires raised off the ground before operating the boom or lifting loads. Frame Outriggers Outrigger Controls Engine Fuel Tank Capacity Electrical System Drive Lights Cab Boom Fixed Swingaway Tele-Swingaway Steering Transmission Axles Brakes Tires Suspension Rotation Boom Elevation Swing Counterweight Oil Hydraulic System Lattice Extension (Luffing) Hoist Boom Nose Radius Boom Extension Boom Length Speed H Hookblock Grade Gear Lattice Extension Luffing Jib GROVE GMK
12 Features and Benefits MEGATRAK independent suspension and all wheel steer system allows all wheels to remain on the ground at all times so stresses and weight are not continually transferred between axles ECOS (Electronic Crane Operating System) computerized system continuously monitors and controls principle crane functions as programmed by an operator EKS4 electronic load moment indicator operates in conjunction with ECOS continuously displaying crane configuration and load moment data MEGAFORM incorporates a U shape boom design which forms a natural cradle position for boom sections which eliminates stiffeners thus reducing weight and increasing capacity TWIN-LOCK boom pinning mechanism automatically pins the sections in position using two horizontal large diameter boom pins Constant improvement and engineering progress make it necessary that we reserve the right to make specification, equipment, and price changes without notice. Illustrations shown may include optional equipment and accessories and may not include all standard equipment. GROVE and GROVE LOGO are registered trademarks of GROVE in the U.S. and/or other countries. Copyright 2000 GROVE. All rights reserved. Grove Worldwide - World Headquarters 1565 Buchanan Trail East P.O. Box 21 Shady Grove, Pennsylvania , U.S.A. Tel: (717) Fax: (717) Form No.: GMK4090 Part No.: M Printed in U.S.A.
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