Key Machine Cutters. Key Machines. A Cross Reference and Replacement Guide. ILCO Key Machine Cutter Guide 1
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1 Key Machines Key Machine Cutters A Cross Reference and Replacement Guide ILCO Key Machine Cutter Guide 1
2 This guide serves as a cross reference and replacement index. Included is a specification chart for all cutters currently available from Kaba Ilco Corp. The cutter replacement guide includes the original cutter as well as optional cutters that may be available for each machine. Page 8 of this guide provides a cross reference for machines manufactured by other companies and the Ilco cutters that are available as replacements. Ilco cutters are carefully designed, made of the finest materials, and thoroughly inspected for defects in materials or workmanship. Because cutters are used under conditions over which we have no control, Kaba Ilco Corp. cannot guarantee nor be held responsible for cutters damaged in use. Table of Contents Cutter Styles...page 3 Cutter Replacement Guide...pages 4-6 By Model Cutter Replacement Guide... pages 7-8 Cutter Replacement - Silca / Ilco Orion ILCO Key Machine Cutter Guide
3 1. Slotter 2. Side Milling Slotter CUTTER STYLES 1. Slotter - Designed to cut flat steel and safe deposit keys. 2. Side Milling Slotter - Designed to cut flat steel and safe deposit keys. This cutter has teeth along its sides so the key machine can widen cuts with a side to side cutting motion. 3. Milling - The teeth on a milling cutter are formed using a grinding or milling machine operation on the basic cutter blank. Ilco milling cutters are manufactured using high-quality steels and offer greater durability than rotary file cutters. 4. Fine Milling - Fine milling cutters are manufactured using the same technique for milling cutters. They feature fine, closely spaced teeth, a smooth cutting action, and greater service life compared to the rotary file-type cutter. 5 T - Special cutter for side ward cuts on bit keys. 6 Ward - Special cutter for sideward cuts on bit keys. 3. Milling 7. End Mill 4. Fine Milling 7. End Mill When used on certain machines, an end mill cutter can mill grooves in keys or make cuts in tubular keys. Some end mill cutters may be used on electronic machines for cutting edge cut standard automotive keys (i.e. H158 used with D Clamp on Tri-Code HS). 8. Laser Designed for cutting sidewinder High Security keys. On mechanical duplicating machines, a matching tracer is required. 5. T 6. Ward 8. Laser ILCO Key Machine Cutter Guide 3
4 CUTTER REPLACEMENT GUIDE Diameter Thickness Hole Diameter Cutter Profile Angle Ilco Number Type Material In. mm In. mm In. mm A B F In. mm Used on Machines AT-U01 Milling H.S.S R.10 Ilco EZ -Code CU1 Milling H.S.S R.381 Ilco 022, 027, 027A; Taylor KD1, KD1A, KD5, KD6, KD6AG, KD8, KD9 3FS-HS Slotter H.S.S Ilco 2175-IA, 2177-ID, 2179-IM 3S Slotter H.S.S DL 125, 125A, 126, 126M 4S Slotter H.S.S DL 136, 136D, 146, 146D CU5 Milling H.S.S Taylor KD1, KD5, KD6, KD20; Curtis - various models 7FS-HS Slotter H.S.S Ilco 2175-IA, 2177-ID, 2179-IM 8UC Milling H.S.S F.889 Ilco 2178U, 2178UA, 2178UC 9MC Milling H.S.S R.635 Ilco 016,017,018 P-9MC* Milling H.S.S R.635 Ilco 016,017,018 9RF Fine Milling H.S.S R.787 Ilco 2175-IA,2177-ID, Keil OF 10FS Slotter H.S.S Ilco 2175-IA, 2177-ID, 2179-IM 10MC Milling H.S.S F.45 DL 125A, 128AM, 128SM, 130AM, 132AM, 150AM; Keil 1, 1-1/2 S-10MC Milling H.S.S DL 125, 126M 11 Slotter H.S.S Ilco 2196K; Keil 6-1/2 11FS-24 Slotter H.S.S Ilco 2179-IM: Keil 0, OF 11MC Milling H.S.S F.38 Ilco 024; DL 144M, 144MA; Taylor 144MT CU11 Milling Cobalt Ilco KD40, KD50, KD71; Borkey 12 Slotter H.S.S Ilco 2196K; Keil 6, 6-1/2 13 Slotter H.S.S Ilco 2196K; Keil 6, 6-1/2 13FS-HS Slotter H.S.S Taylor KD10; Segal ; HPC 6210, 6200, 9310 DKM 14 (14T) T H.S.S Wide Ilco 2196K; Keil 6-1/2; Taylor KD10 CU14 Milling Cobalt Ilco KD14 T14MC Milling H.S.S F 1.27 Ilco Universal II; HPC 1200CM; Lagard LG FS-HS Slotter H.S.S Ilco 2175-IA, 2177-ID, 2179-IM; CU15 Slotter H.S.S Ilco KD15 16CT End Mill H.S.S Ilco 009; Taylor KD30, KD90 16TW End Mill H.S.S Ilco 009B 17 Slotter H.S.S Ilco 2196K; Keil 6-1/2 CU18-1 Slotter Carbide Ilco KD16, KD17, KD18 CU18-2 Slotter Carbide Ilco KD16, KD17, KD18 CU18-3 Ward Slotter Carbide Ilco KD18 19MC Milling H.S.S R.787 Ilco 2183DM, 2183HM, 006, 010; Keil 1, 1-1/2, 10 P-19MC* Milling H.S.S R.787 Ilco 2183DM, 2183HM, 006, 010; Keil 1, 1-1/2, 10 20MC Milling H.S.S R.178 Ilco 2178U, 2178UA, 2178UC, 178U CU20 Milling H.S.S R.787 Ilco 020,024A,024B,040,044 P-CU20* Milling H.S.S R.787 Ilco 020,024A,024B,040,044 TCW-20FM Fine Milling H.S.S F 1.6 Ilco Universal II; HPC 1200CM; Lagard LG MC Milling H.S.S Ilco 2178U, 2178UA, 2178UC, 178U 22MC Milling H.S.S R 1.52 Ilco 2178U, 2178UA, 2178UC, 178U * Available with Titanium Nitride coating (add prefix P ) H. S. S. - High Speed Steel Cutter Profile Angles A F Note: In the above drawing and chart to the left, F refers to the width of the tip of the cutter, measured in thousandths of an inch. When this measurement is followed by R (Example -.015R), it means that the tip of the cutter is.015 wide and it is rounded (or has a radius). When the measurement is followed by F (Example -.010F), it means that the tip of the cutter is.010 wide and is flat. B 4 ILCO Key Machine Cutter Guide
5 CUTTER REPLACEMENT GUIDE (Con t) Diameter Thickness Hole Diameter Cutter Profile Angle Ilco Number Type Material In. mm In. mm In. mm A B F In. mm Used on Machines 23RF Fine Milling H.S.S R.787 Ilco 008, 008A, 008B, 2184CD, H2584CV, 2585DU, 190; DL 145, 145M, 147, 149M; HPC 9100, 9110; Taylor KD1, KD5, KD20; Keil 4-1/2, 12-1/2, 13-1/2, 15; Curtis 2000 X23MC Milling H.S.S F Ilco 023, 025, 045; DL 143M,145, 145M, 148M; Taylor 143MT, 145MT P-X23MC* Milling H.S.S F Ilco 023, 025, 045; DL 143M,145, 145M, 148M; Taylor 143MT, 145MT X23MC SPL Milling H.S.S F Ilco 023, 025, 045; DL 143M,145, 145M, 148M; Taylor (AlTiN Coated) 143MT, 145MT 25 Slotter H.S.S Keil 10-1/2 27 Slotter H.S.S Ilco 2184CD, 2584CV; DL 146, 146M; HPC 9100, 9110; Taylor KD1; Keil 4-1/2, 12-1/ Slotter H.S.S Ilco 2184CD, 2584CV; DL 146, 146M; HPC 9100, 9110; Taylor KD1; Keil 4-1/2, 12-1/ Slotter H.S.S Ilco 2585DU; Keil 15-1/2 28RF Fine Milling H.S.S R.635 Ilco 2196K CU29 Milling H.S.S Ilco 029A SMS30 Side Milling H.S.S Ilco 2184CD, 2584CV, H2585SMS; HPC 9110; Keil 12S, Slotter 12-1/2S, 15S 15-1/2S CU30-55 Slotter Carbide Ilco 030, 031; PPI Halftime CU30-55 Slotter Carbide Ilco 030, 031; PPI Halftime CU30-62 Slotter Carbide Ilco 030, 031; PPI Halftime CU30-72 Slotter Carbide Ilco 030, 031; PPI Halftime CU30-88 Slotter Carbide Ilco 030, 031 CU30-M Slotter Carbide Ilco 030, 031; PPI Halftime 32 Slotter H.S.S Ilco 2196K; Keil 6-1/2 34MC Milling H.S.S R.787 Ilco 2184CD, 2584CV, 2585DU; Keil 4-1/2, 12-1/2 P-34MC* Milling H.S.S R.787 Ilco 2184CD, 2584CV, 2585DU; Keil 4-1/2, 12-1/2 36MC Milling H.S.S F 2.24 Ilco 2178U, 2178UA, 2178UC, 178U 37MC Milling H.S.S F.635 Ilco 2184CD, 2585DU; HPC 9100, 9110; DL 135, 135M, 145, 145M; Taylor KD5 CU45 Slotter H.S.S Ilco KD45, KD46, KD83 SMS45 Side Milling H.S.S Ilco 046, 046HD, 2584SMS, 2585SMS; HPC 9110; Slotter Keil 12S, 12-1/2S, 15S, 15-1/2S P-45SMS* Side Milling H.S.S Ilco 046, 046HD, 2584SMS, 2585SMS; HPC 9110; Slotter Keil 12S, 12-1/2S, 15S, 15-1/2S TCW-47MC Milling H.S.S F.889 Ilco Universal II; HPC 1200CM; Lagard LG1011 CU50A Milling Cobalt Ilco KD50A, KD71A, KD50C; Silca Bravo II, Bravo III, Bravo III w/ez Jaw 57MC Milling H.S.S Sagar SA500, SA500A 58MC Milling H.S.S Sagar SA500, SA500A * Available with Titanium Nitride coating (add prefix P ) H. S. S. - High Speed Steel Cutter Profile Angles A F Note: In the above drawing and chart to the left, F refers to the width of the tip of the cutter, measured in thousandths of an inch. When this measurement is followed by R (Example -.015R), it means that the tip of the cutter is.015 wide and it is rounded (or has a radius). When the measurement is followed by F (Example -.010F), it means that the tip of the cutter is.010 wide and is flat. B ILCO Key Machine Cutter Guide 5
6 CUTTER REPLACEMENT GUIDE (Con t) Diameter Thickness Hole Diameter Cutter Profile Angle Ilco Number Type Material In. mm In. mm In. mm A B F In. mm Used on Machines CU82 Milling Cobalt Ilco KD82 CU84 Slotter H.S.S Ilco KD84, KD84A CU85 Milling Cobalt Ilco KD85 TCW-90MC Milling H S. S F 1.32 Ilco Universal II; HPC 1200CM; Lagard LG1011 CU94 End Mill H.S.S Ilco KD94, KD95 P-CU100A* Milling H.S.S Ilco ECM 100 SA160 Milling H.S.S R.813 Sagar SA100, SA200 TCW-1011 Milling H.S.S F 1.12 Ilco Universal II; HPC 1200CM; Lagard LG1011 SACW-1012 Milling H.S.S F.381 Ilco Universal II; HPC 1200CM; Lagard LG1011 SACW-1013 Milling H.S.S F 1.17 Ilco Universal II; HPC 1200CM; Lagard LG1011 TCW-1014 Milling H.S.S F Ilco Universal II; HPC 1200CM; Lagard LG1011 AM7625 Milling H.S.S R.762 Cole various model * Available with Titanium Nitride coating (add prefix P ) H. S. S. - High Speed Steel Cutter Profile Angles A F Note: In the above drawing and chart to the left, F refers to the width of the tip of the cutter, measured in thousandths of an inch. When this measurement is followed by R (Example -.015R), it means that the tip of the cutter is.015 wide and it is rounded (or has a radius). When the measurement is followed by F (Example -.010F), it means that the tip of the cutter is.010 wide and is flat. B 6 ILCO Key Machine Cutter Guide
7 CUTTER REPLACEMENT BY MODEL GUIDE Machine Original Optional Machine Original Optional Machine Original Optional ILCO ILCO (Con t) SILCA (Con t) MC P-19MC 2196K 12, 13, 17, or 32 11, 28RF Prima Laser D709696ZB 008, 008A, 008B 23RF 27 (Slotter) 2584CV 34MC 27, 27-1, Quattrocode D709238ZB Various types 009, 16CT P-34MC, (W101) 009A, 009B 16TW 37MC, SMS30, Rekord 2000, Rekord Plus MC P-19MC SMS45 Scout D401866ZZ 016, 017, 018 P-9MC 9MC H2584CV 34MC P-34MC, Special Master 020, 024A, 024B CU20 P-CU20 37MC, 45SMS, Sprint D401647ZA 022 CU1 2584SMS SMS45 P-45SMS, 27 Super Special 023, 025 P-X23MC X23MC H2584SMS 27 SMS30, Targa 2000 D300080ZB 045, 045HD P-X23MC X23MC P-45SMS Tech 3 Europa D700080ZB MC 2585DU 34MC, 37MC, 27-2, P-34MC, Triax D708742ZB AL/TIN-H P-45SMS 45SMS, 30SMS 45SMS 37MC (H101) Cutter 027, 027A CU1 2585SMS 30SMS, SMS45 P-45SMS Various types 029A CU CU30-55 CU30-62, -72, -88, -M 031 CU30-88 CU30-55, -62, -72, -M 040, 040HD P-CU20 CU20 044, 044HD P-CU20 CU20 046, 046HD P-45SMS SMS HS F22 F44SPL ECM 100 P-CU100A ILCO EZ -Code AT-U01/U01 D705933ZB (AL-TiN) Carbide Universal II T14MC TCW-20FM, TCW-1011MC TCW-47MC, TCW-90MC, TCW1011, SACW1012, SACW1013, SACW IA 9RF or 3FS-HS 7FS-HS, 10FS, 15FS-HS 2177-ID 9RF or 3FS-HS 7FS-HS, 10FS, 15FS-HS 2178U 8UC 20MC, 21MC, 22MC, 36MC 2179-IM 9RF, 7FS-HS, 10FS 3FS-HS 11FS-24, 15FS-HS 2183DM, 2183HM 19MC P-19MC 2184CD 23RF 27, 27-1, 34MC, P-34MC, SMS30, 37MC, P-45SMS SILCA AY 100-C D701652ZB Bravo Bravo Master Bravo USA Bravo II CU50A, D704861ZB Bravo III Requires Carbide Pulley Set Bravo III (w/ez-jaw) CU50A, D704861ZB Requires Carbide Pulley Set Cadet D706766ZB Club, Club Jr D705488ZB (F22) Various types Crown D700077ZB D705407ZB D704541ZB Delta A/M/S D911868ZR Delta Multicopy D714448ZB SG18 Delta 2000 FO D913645ZR SG18 Delta Flat Steel D712505ZB (.045) D412506ZZ (.030) Delta Plus D911868ZR Doge D701089ZB (F11) Various types GT40 D700080ZB GT 40-C D301744ZZ Larus D706766ZB Lancer, Lancer Plus D705374ZB D711119ZB (Ward Cutter), D700204ZB Matrix S, SX, SLX D705488ZB (F22) Various types Poker Plus Triax e.code D708742ZB AL/TIN-H101 (H101) Cutter Various types Tri-Code HS D708742ZB) AL/TIN-H101 (H101) Cutter, D709238ZB W101, D709482ZB W114, D737688ZB W302 Ultracode/ D716549ZB D705933ZB Unocode (U01) Carbide, various slotters ILCO/Orion ILCO Repl. Cutter KD14 MH CU14 KD15 (Halley-B) BH CU15 KD16, KD17 M CU18-1 M CU18-2 KD18 M CU18-1 M CU18-2 ME CU18-3 KD45, KD46, KD83 SC CU45 KD50 MS CU11 KD50A, KD50C CU50A KD55 see page 9 KD56 see page 9-10 ILCO Key Machine Cutter Guide 7
8 CUTTER REPLACEMENT BY MODEL GUIDE (Con t) Machine Original Optional Machine Original Optional Machine Original Optional ILCO/Orion (con t) HPC KD71 MS Early models CU11, Later models CU50A 6200, CW33 CW23RF CW16 13FS-HS 23RF 27 KD71A CU50A KD82 DA CU82 KD84, KD84A SI CU84 KD85 MD CU85 or SACW1012 KD94, KD95 M CU94 Nova 2000 CU BORKEY REXA 1, 11, 111 V8 CU DSB REXA V8 CU WASTA-TEX V8 CU11 CURTIS 2,2000,3000 CU5 CU5 9 14T COLE 200, 3K AM7625 AM X23MC N200 CU5 CU5 DOMINION LOCK 125, 125A, S10-MC S10-MC 126, 126M 3S 3S 128S, 128AM 10MC 10MC 136,146 4S 4S 130AM, 132AM, S10-MC S10-MC 150AM 143M X23MC X23MC 144M 11MC 11MC 145,145M X23MC X23MC 23RF 23RF 16MC 23RF 147M 23RF 23RF 148M X23MC X23MC 149M 23RF 23RF 16MC 34MC ESP 1000, 3000, 5000, 660,990 34MC 34MC CW CW34MC 34MC 9110 CW23RF 23RF CW16 27 CW CW30SMS 30SMS CW34MC 34MC 9120RM, 9220RM CW23RM CU1 9160MC. 9170MC CW23MC X23MC 9319 CW33 13FS-HS 1200MC CW1011 TCW1011 CW1012 SACW1012 CW1013 SACW1013 CW14MC T-14MC ONE CW80 THREE CW80 KEIL O 24 11FS-24 OF 24 9RF 11FS 11FS-24 1, 1-1/ MC 19MC, P-19MC 4, 4-1/ RF , 6-1/ , 9-1/ CT 10, 10-1/ MC* S, 12-1/2S SMS 45SMS KEIL (Con t) 12, 12-1/ RF 13-1/ RF 15, 15-1/2 34MC 34MC S, 15-1/2S 30SMS 30SMS 45SMS JENSEN MKDC, JMD-4 MDC-2 T-14MC JMD-5 MDC-8 20MC MDC-9 22MC MDC-11 36MC MDC-12 SMS45 SAGAR SA100 SA160 SA160 SA200, SA200B SA260 SA160 SA400 SA460 8UC SA500, SA500A SA578RH 57MC SA589RH 58MC TAYLOR KD1 CU1 CU A 27-1,CU5 KD5,8,9 CU1 CU1 KD10 CU4 13FS-HS KD20 CU5 CU5 KD40, KD50 CU11 CU11 KD90 16CT 16CT 143MT CU12 X23MC 144MT 11MC 11MC 145MT CU12 X23MC MISCELLANEOUS MANUFACTURERS Foley Belsaw Foley Belsaw Rytan RY0030 CU11 Yankey YK1 CU11 Scotsman CT CEA 80X5X16 (H.S.S) CU11 8 ILCO Key Machine Cutter Guide
9 CUTTER REPLACEMENT - SILCA / ILCO ORION Double Angle Cutters Overall Inside Edge External Hole Cutter Cutter Number to Cutter Key Cutting Dia. Dia. Thickness Cutting Tip Width of Tip Machines Model Material (mm) (mm) (mm) Angle (mm) Teeth (mm) Ultracode 03 H.S.S Unocode H.S.S Unocode 399 DK2 H.S.S AT-U01 H.S.S U01W Carbide Bravo P01 H.S.S KD50C P01W Carbide Rekord P32 (CU50A) H.S.S Poker Poker Plus Delta 2000, P21 H.S.S Delta 2000 FO, Delta Plus Cadet, Larus P11 H.S.S Milling Slot Cutters External Hole Cutter Number Key Cutting Dia. Dia. Thickness of Machines Model Material (mm) (mm) (mm) Teeth Delta 2000 SG14 H.S.S Delta 2000 FO SG15 H.S.S Delta 2000 AY SG18 H.S.S Delta Plus SG19 H.S.S Targa 2000 SG1 H.S.S Tech3 SG1W Carbide Technica SG2 H.S.S Unocode 05 H.S.S Unocode H.S.S Unocode W Carbide Ultracode 06W Carbide Cutter and Tracer Points for Mechanical Key Cutting Machines* Dimple Cutters Full # of Stem Key Cutting Cutting Dia. Length Cutting Dia. Machines Tracer Cutter Material Angle (mm) (mm) Edges (mm) Laser Cutters Cutter Full Cutting # of Stem Key Cutting Length Length Dia. Cutting Dia. Machines Tracer Cutter Material (mm) (mm) (mm) Edges (mm) Matrix S/SX/SLX T1 F1 H.S.S Doge, Doge/C T6 F6 H.S.S Club, Club Jr T7 F7 H.S.S T20 F20 H.S.S T26 F26 H.S.S T55 F55 H.S.S KD55 KD CU H.S.S KD CU Carbide KD56 KD CU H.S.S / KD CU H.S.S KD CU H.S.S KD CU H.S.S KD CU H.S.S / KD CU H.S.S KD CU H.S.S / KD CU H.S.S 90.80/ KD CU H.S.S 90.65/ KD CU H.S.S 70.50/ *The cutters shown are the most popular. Contact Kaba Ilco Corp. for the complete line of specialty cutters. Matrix S/SX/SLX T8 F8 H.S.S Doge, Doge/C T11 F11 H.S.S Club, Club Jr T22 F22 H.S.S HS T22 F22W Carbide T30 F30 H.S.S T30 F30 (AlTiN) Carbide T44 F44 H.S.S T44 F44SPL (AlTiN) H.S.S KD55 KD CU H.S.S KD CU H.S.S KD CU H.S.S KD CU H.S.S KD56 KD CU H.S.S KD CU H.S.S KD CU H.S.S KD CU H.S.S KD CU H.S.S ILCO Key Machine Cutter Guide 9
10 Cutter and Tracer Points for Mechanical Key Cutting Machines* End Milling Cutters Cutter Full Cutting # of Stem Key Cutting Length Length Dia. Cutting Dia. Machines Tracer Cutter Material (mm) (mm) (mm) Edges (mm) Crown D700772ZB H.S.S Crown (T14) D704541ZB H.S.S Crown (T15) D705407ZB H.S.S KD56 KD CU H.S.S *The cutters shown are the most popular. Contact Kaba Ilco Corp. for the complete line of specialty cutters. Cutters for Electronic Key Cutting Machines* Dimple Cutters Full Cutting # of Stem Key Cutting Cutting Length Dia. Cutting Dia. Machines Cutter Material Angle (mm) (mm) (mm) Quattrocode H102 H.S.S Triax e.code W102 Carbide Triax Quattro H103 H.S.S W103 Carbide H104 H.S.S W104 Carbide W105 Carbide W106 Carbide H107 H.S.S W107 Carbide W108 Carbide W109 Carbide W110 Carbide H111 H.S.S W111 Carbide H112 H.S.S W112 Carbide W113 Carbide W116 Carbide W118 Carbide W119 Carbide W122 Carbide W123 Carbide W130 Carbide (Engraving Cutter) W146 Carbide *The cutters shown are the most popular. Contact Kaba Ilco Corp. for the complete line of specialty cutters. Laser Cutters Cutter Full Cutting # of Stem Key Cutting Length Length Dia. Cutting Dia. Machines Cutter Material (mm) (mm) (mm) Edges (mm) Quattrocode H101 H.S.S Triax e.code H101 (Al-TiN) H.S.S Triax Quattro W101 Carbide Triax A/T W114 Carbide Tri-Code HS W129 H.S.S H131 H.S.S W134 Carbide W202 Carbide W302 Carbide ILCO Key Machine Cutter Guide
HAVE A SILCA COPY COPY HAVE A SILCA COPY. Electronic Key Cutting Machines HAVE A SILCA COPY HAVE A SILCA COPY HAVE A SILCA COPY HAVE A COPY
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