Endeavor Series On-Line UPS User's Manual
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1 Endeavor Series On-Line UPS User's Manual Para Systems, Inc Lemay Dr. Carrollton, TX Phone: Fax: Internet: minutemanups.com UPS Sizing: sizemyups.com PN
2 1. Introduction 2 2. Controls and Indicators 6 3. Installation 9 4. Operation Troubleshooting Replacing the Battery Obtaining Service Specifications Configurable Parameters & Settings Limited Product Warranty 26 A1. Declaration of Conformity 28 Copyright
3 This symbol indicates "Direct Current Supply" This symbol indicates "Equipment Grounding Conductor" Thank you for purchasing this power protection product. It has been designed and manufactured to provide many years of trouble free service. IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS! CAUTION! Connect the UPS to a two pole, three wire grounding AC wall outlet. The receptacle must be connected to the appropriate branch protection (circuit breaker or fuse). Connection to any other type of receptacle may result in a shock hazard and violate local electrical codes. Do not use extension cords, adapter plugs, or surge strips. Please read this manual before installing your Endeavor On-Line Series UPS, models ED1000RM2U, ED1000RMT2U, ED1500RM2U, ED1500RMT2U, ED2000RM2U, ED2000RMT2U, ED3000RM2U, ED3000RMT2U as it provides important information that should be followed during installation and maintenance of the UPS and batteries allowing you to correctly set up your system for the maximum safety and performance. Included is information on customer support and factory service if it is required. If you experience a problem with the UPS please refer to the Troubleshooting guide in this manual to correct the problem or collect enough information so that the Technical Support Department can rapidly assist you. CAUTION! To reduce the risk of electrical shock with the installation of this UPS equipment and the connected equipment, the user must ensure that the combined sum of the AC leakage current does not exceed 3.5mA. CAUTION! To reduce the risk of electrical shock in conditions where the load equipment grounding cannot be verified, disconnect the UPS from the AC wall outlet before installing a computer interface cable. Reconnect the power cord only after all signaling connections are made. This symbol indicates "ATTENTION" This symbol indicates "Risk of Electrical Shock" WARNING: This Uninterruptible Power Supply contains potentially hazardous voltages. Do not attempt to disassemble the UPS beyond the battery replacement procedure. This UPS contains no user serviceable parts. Repairs and Battery replacement must be performed by QUALIFIED SERVICE PERSONNEL ONLY. This symbol indicates "Alternating Current Supply Phase" This symbol indicates "Alternating Current Supply" WARNING: Risk of Electrical Shock. Hazardous live parts inside these power supplies are energized from the battery even when the AC input is disconnected. CAUTION! To de-energize the outputs of the UPS: 1. If the UPS is on press and release the Off button. NOTE: For the 208V models; turn the input circuit breaker to the off position. 2. Disconnect the UPS from the AC wall outlet. 3. To de-energize the UPS completely, disconnect the battery. 2 3
4 NOTICE: This equipment has been tested and found to comply with the limits for a Class A and/or Class B computing device in accordance with the specifications in Subpart J of Part 15 of FCC Rules and the Class A and/or Class B limits for radio noise emissions from digital apparatus set out in the Radio Interference of the Canadian Department of Communications. These limits are designed to provide reasonable protection against such interference in a residential installation. This equipment generates and uses radio frequency and if not installed and used properly, that is, in strict accordance with the manufacturer's instructions, this equipment may cause interference to radio and television reception. If this equipment does cause interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Re-orient the receiving antenna. Relocate the computer with respect to the receiver. Move the computer away from the receiver. Plug the computer into a different outlet so that the computer and receiver are on different branch circuits. Shielded communications interface cables must be used with this product. WARNING: Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Receiving Inspection After removing your UPS from its carton, it should be inspected for damage that may have occurred in shipping. Immediately notify the carrier and place of purchase if any damage is found. Warranty claims for damage caused by the carrier will not be honored. The packing materials that your UPS was shipped in are carefully designed to minimize any shipping damage. In the unlikely case that the UPS needs to be returned to the manufacturer, please use the original packing material. Since the manufacturer is not responsible for shipping damage incurred when the system is returned, the original packing material is inexpensive insurance. PLEASE SAVE THE PACKING MATERIALS! Life Support Policy As a general policy, we do not recommend the use of any of our products in life support applications where failure or malfunction of the product can be reasonably expected to cause failure of the life support device or to significantly affect its safety or effectiveness. We do not recommend the use of any of our products in direct patient care. We will not knowingly sell our products for use in such applications unless it receives in writing assurances satisfactory to us that (a) the risks of injury or damage have been minimized, (b) the customer assumes all such risks, and (c) our liability is adequately protected under the circumstances. Examples of devices considered to be life support devices are neonatal oxygen analyzers, nerve stimulators (whether used for anesthesia, pain relief, or other purposes), auto transfusion devices, blood pumps, defibrillators, arrhythmia detectors and alarms, pacemakers, hemodialysis systems, peritoneal dialysis systems, neonatal ventilator incubators, ventilators for both adults and infants, anesthesia ventilators, and infusion pumps as well as any other devices designated as critical by the United States FDA. Hospital grade wiring devices and leakage current may be ordered as options on many of our UPS systems. We do not claim that units with this modification are certified or listed as Hospital Grade by us or any other organization. Therefore, these units do not meet the requirements for use in direct patient care. NOTE: These UPSs are shipped with the batteries disconnected. The batteries must be connected before putting these UPSs into service. Refer to Section 3 "Installation" for connecting the batteries. 4 5
5 The ON BATT (green) LED illuminates in a steady state when the UPS is operating in the Battery mode. The ON BATT LED will extinguish when operating in the On-Line and the Bypass modes. The BATT LOW (yellow) LED illuminates in a steady state when the UPS reaches a low battery condition. The BATT LOW LED is extinguished when the UPS is in the On-Line mode and when the battery is not in a low battery condition. CONTROL PANEL The ONLINE (green) LED illuminates in a steady state when the UPS is on and the inverter is providing the output power. The ONLINE LED will extinguish when operating in the Battery mode. The REPLACE BATT (red) LED illuminates in a steady state when the UPS detects a weak battery, bad battery or if the battery is disconnected. The REPLACE BATT LED is extinguished when the battery's condition is good. The Load Level Bar Graph operates as follows: 25% Load (green) LED will be illuminated when there is approximately 25% of the rated capacity. 50% Load (green) LED will be illuminated when there is approximately 50% of the rated capacity. 75% Load (green) LED will be illuminated when there is approximately 75% of the rated capacity. 100% Load (green) LED will be illuminated when there is approximately 100% of the rated capacity. The LINE (green) LED illuminates in a steady state when the UPS is connected to Utility Power and there is an acceptable AC voltage present. The LINE LED will extinguish when operating in the Battery mode and if the Utility voltage is not present. The LINE LED will flash when the Utility voltage or frequency is out of the Bypass mode range. The BYPASS (yellow) LED will be flashing when the UPS is operating in the Bypass mode. The BYPASS LED will extinguish when operating in the On-Line and the Battery modes. The FAULT (red) LED illuminates in a steady state when the UPS detects an internal fault and is not functioning properly. The FAULT LED is extinguished when the UPS is operating properly. The LOAD (yellow) LED illuminates is a steady state when the UPS is operating in the On-line or Bypass modes. The LOAD LED indicates the Battery/Load Capacity bar graph (4-LEDs) represents the output load capacity. The LOAD LED will extinguish in the Battery mode. The OVERLOAD (red) LED illuminates in a steady state when the output load has exceeded the full load rating of the UPS. The OVERLOAD LED will extinguish when the output load has not exceeded the full load rating of the UPS. The BATT (yellow) LED illuminates is a steady state when the UPS is operating in the Battery mode. The BATT LED indicates the Battery/Load Capacity bar graph (4- LEDs) represents the battery capacity. The BATT LED will extinguish in the On-Line and the Bypass modes. The Battery Capacity Bar Graph operates as follows: 100% Battery Capacity (green) LED will be illuminated until the battery s capacity drops below 100% capacity and then it will extinguish. 75% Battery Capacity (green) LED will be illuminated until the battery s capacity drops below 75% capacity and then it will extinguish. 50% Battery Capacity (green) LED will be illuminated until the battery s capacity drops below 50% capacity and then it will extinguish. 25% Battery Capacity (green) LED will be illuminated until the battery s capacity drops below 25% capacity and then it will extinguish. When the following events occurred, the corresponding LEDs will illuminate as followings: Battery Test: All of the LEDs will be constantly on. EPO function: All of the LEDs will be off. Output short circuit: The OVERLOAD LED will flash. ON/TEST Button has three functions: 1. Press for 1-beep (2-seconds) to turn the UPS on. NOTE: The input circuit breaker MUST be in the on position for the 208V models. 2. AC mode: Press for 1-beep (2-seconds) to perform a battery test. 3. Battery mode: Press for 1-beep (2-seconds) to silence the alarm. OFF Button: Press for 1-beep (2-seconds) to turn the UPS off. NOTE: The input circuit breaker MUST be turned to the off position for the 208V models. 6 7
6 REAR PANEL INSTALLATION PLACEMENT 1. The input power cord (120V models). The AC Power Inlet IEC320 (208V models). 2. The input circuit breaker will trip in the event the load exceeds the UPS s power rating. 3. The option slot is for option cards. 4. The Battery Backup output power receptacles. The output receptacles are electrically wired into two segments to support the "Load Shedding Function". The locking receptacle d- oes not support the Load Shedding Function. NOTE: The locking recptacle is not on all models. 5. The External Battery Connector is for connecting External Battery Packs. 6. The output circuit breaker will trip in the event the load exceeds the UPS s power rating. 7. The USB Communications Interface Port is for UPS monitoring and control. 8. RS232 Communications Interface Port is for UPS monitoring and control. 9. The RJ11 REPO (Remote Emergency Power Off) Port is for UPS control. 10. The R-J11/R-J45 modular connectors are used for 10/100 Base-T Network/single line Phone/Fax/Modem protection. 11. External Ground Stud for connecting an external ground wire. Input Power Plug Model # Output Power Receptacles (All power cords are 10ft) ED1000RM2U NEMA 5-15P 6-NEMA 5-15R ED1500RM2U NEMA 5-15P 6-NEMA 5-15R 6-NEMA 5-15/20R ED2000RM2U NEMA 5-20P 1-NEMA L5-20R ED3000RM2U NEMA L5-30P 6-NEMA 5-15/20R 1-NEMA L5-30R ED1000RMT2U NEMA 6-15P 4-NEMA 6-15R ED1500RMT2U NEMA 6-15P 4-NEMA 6-15R ED2000RMT2U ED3000RMT2U NEMA L6-20P NEMA L6-30P 4-NEMA 6-15/20R 1-NEMA L6-20R 4-NEMA 6-15/20R 1-NEMA L6-30R This UPS series is intended to be install in a temperature controlled environment that is free of conductive contaminants. Select a location which will provide good air circulation for the UPS at all times. Avoid locations near heating devices, water or excessive humidity, or where the UPS is exposed to direct sunlight. Route power cords so they cannot be walked on or damaged. Operating Temperature (Maximum): 0 to 40 degrees C (+32 to +104 degrees F) Operating Elevation: 0 to 3,000m (0 to +10,000 ft) Operating and Storage Relative Humidity: 95%, non-condensing Storage Temperature: -15 to +45 degrees C (+5 to +113 degrees F) Storage Elevation: 0 to 15,000m (0 to +50,000 ft) INSTALLATION Be sure to read the installation placement and all the cautions before installing the UPS. Place the UPS in the final desired location and complete the rest of the installation procedure. These UPSs are shipped with the internal batteries disconnected. The batteries must be connected before putting these UPSs into service. Follow the procedure below to connect the batteries and install the UPS into the rack. USE CAUTION: The UPS is heavy. Use the appropriate number of personnel when installing the UPS. 8 9
7 CONNECTING THE BATTERIES (QUALIFIED SERVICE PERSONNEL ONLY) Please read all of the WARNINGS and CAUTIONS before attempting to connect the batteries. 1. Remove the UPS from the shipping box and set on the floor or a bench top. 2. Remove the front panel retaining screws. 3. Lay the front panel on top of the UPS. 4. Verify proper polarity. Connect the battery connectors (red and black) together. NOTE: Some sparking might occur, this is normal. 5. Re-install the front panel onto the UPS. 6. Re-install the front panel retaining screws. 7. Continue with the rest of the Installation. RACKMOUNT CONFIGURATION The UPS comes with mounting brackets for the standard 19" (46.5cm) rack. The mounting brackets to fit a 23" (59.2cm) standard rack are also available. The screws for mounting the UPS to the rack are not included (screw size varies with rack size). 1. Locate the mounting bracket screw holes on the side panels of the UPS, at the front of the UPS. NOTE: The mounting brackets can also be mounted in the middle of the UPS. 2. Align the mounting bracket with the mounting bracket screw holes. 3. Attach the mounting bracket with the retaining screws. 4. Mount the UPS into the rack and secure with the retaining screws. WARN- ING: Use two or more people when installing the UPS. Use CAUTION, the UPS is extremely heavy. Do not move the rack after the units have been installed. The rack maybe unstable due to the weight distribution. 5. The Rackmount Configuration is complete. See Connecting your Equipment
8 TOWER CONFIGURATION The tower configuration allows the user to install the UPS in the up-right position next to the tower computer. The tower brackets are provided with the UPS. WARNING: Use two or more people when installing the UPS. Use CAUTION, the UPS is extremely heavy. 1. Once the location of the UPS has been determined, place the tower brackets in the desired location. WARNING: The UPS must be installed in the proper up-right position. If the UPS is not installed in the proper up-right position the Batteries will be damaged. Once the UPS is placed in the tower brackets, looking at the front panel the YELLOW Battery disconnected label on the top cover of the UPS MUST be on your left hand side. 2. Slide the UPS into the tower brackets. Make sure that the UPS is stable. 3. The LED face plate can be rotated to read in the up-right position. Remove the front panel from the UPS. On the backside of the front panel, push the LED face plate outwards the face plate will pop out. Position the LED face plate so that it reads in the up-right position. Re-install the front panel on the UPS. 4. The Tower Configuration is complete. See Connecting your Equipment. DESKTOP CONFIGURATION The desktop configuration allows the user to install the monitor, the computer and the UPS in one single stack. WARNING: Use two or more people when installing the UPS. Use CAUTION, the UPS is extremely heavy. 1. Once the location of the UPS has been determined, lay the UPS down flat on the desk. 2. Stack the computer and then the monitor on top of the UPS. NOTE: Do not stack the UPS on top of the computer. The UPS is heavy and may damage the other equipment. 3. The Desktop Configuration is complete. See Connecting your Equipment. WALLMOUNT CONFIGURATION The wallmount configuration allows the user to mount the UPS on the wall. There is a wallmount bracket kit available for the UPS. The kit includes two wall mounting brackets, ten retaining screws, and the wallmount template. WARNING: Use two or more people when installing the UPS. Use CAUTION, the UPS is extremely heavy. The UPS's side panels have mounting bracket screw holes for attaching the wall mounting brackets. 1. Once the location and position of the UPS has been determined, lay the UPS down flat. WARNING: The UPS must be installed in the proper up-right position. If the UPS is not installed in the proper up-right position the Batteries will be damaged. Once the UPS is placed on the wall, looking at the front panel the YELLOW Battery disconnected label on the top cover of the UPS MUST be on your left hand side. 2. Align the mounting brackets with the mounting bracket screw holes and attach w- ith the six retaining screws. 3. Use the template to mark the screw hole position on the wall. CAUTION, you should always were protective gear for your hands and eyes when operating power tools. 4. Attach the four retaining screws to the wall and make sure that all of the retaining screws are screwed into structural material. Then clean the area of any loose m- aterial. Do not tighten the retaining screws all the way, leave approximately 3/8" of the retaining screws sticking out. 5. Position the UPS, so that the mounting bracket keyed holes line up with the four retaining screws. Slide the UPS down until its resting securely on the four retain ing screws. 6. Tighten the four retaining screws to secure the UPS to the wall. 7. The LED face plate can be rotated to read in the up-right position. Remove the front panel from the UPS. On the backside of the front panel, push the LED face plate outwards the face plate will pop out. Position the LED face plate so that it reads in the up-right position. Re-install the front panel on the UPS. 8. The Wallmount Configuration is complete. See Connecting your Equipment
9 CONNECTING YOUR EQUIPMENT Plug the equipment into the output receptacles on the rear panel of the UPS. Do not use extension cords, adapter plugs or surge strips on the output of the UPS. Ensure that you do not exceed the maximum output rating of the UPS (refer to the information label on the UPS or the Electrical Specifications in this manual). CAUTION! DO NOT connect a laser printer to the output receptacles on the UPS, unless the UPS is rated 2000VA or greater. A laser printer draws significantly more power when printing than at idle and may overload the UPS. CONNECTING THE UPS TO AN AC SOURCE Plug the UPS into a two pole, three wire, grounded receptacle only. Do not use extension cords, adapter plugs, or surge strips. CHARGING THE BATTERY The UPS will charge the internal batteries whenever the UPS is connected to an AC source and there is an acceptable AC voltage present. NOTE: The input circuit breaker MUST be in the on position for the 208V models. It is recommended that the UPS's batteries be charged for a minimum of 4 hours before use. The UPS may be used immediately, however, the On-Battery runtime may be less than normally expected. NOTE: If the UPS is going to be out of service or stored for a prolonged period of time, the batteries must be recharged for at least twenty-four hours every ninety days. COMMUNICATIONS PORT CONNECTION (OPTIONAL) The Power Monitoring Software and interface cables can be used with the UPS. Use only the interface cables that come with these UPSs. Connect the interface cable (Serial or USB) to the appropriate communications port on the rear panel of the UPS. Connect the other end of the cable to the device that will be monitoring/controlling the UPS. NOTE: Connecting to the Communications Port is optional. The UPS works properly without this connection. NETWORK/PHONE/FAX/MODEM PROTECTION CONNECTION (OPTIONAL) Connect a 10/100 Base-T network, single line phone, Fax or Modem line to the RJ11/45 protection sockets on the rear panel of the UPS. This connection will require another length of telephone or network cable. The cable coming from the telephone service or networked system is connected to the port marked IN. The equipment to be protected is connected to the port marked "OUT". NOTE: Connecting to the Network/Phone/Fax/Modem protection socket connection is optional. The UPS works properly without this connection. RJ11 REPO (Remote Emergency Power Off) PORT (OPTIONAL) Connect one end of the RJ11 cable to the REPO port and the other end of the RJ11 cable to the EPO switch. In the AC or the Battery mode short pin4 to pin5 for approximately 0.5-seconds to shutdown the UPS. The UPS must be turned off and then back on again to restart the UPS. NOTE: Connecting to the REPO port is optional. The UPS works properly without this connection. SYSTEM OVERVIEW This On-Line UPS protects computers, servers, internetworking, and telecommunications equipment from blackouts, brownouts, overvoltages, and surges. This On-Line UPS converts the input AC to DC and then back to a True Sine Wave AC output. The True Sine Wave output is regulated within 2% of the nominal output voltage. The Power Factor Correction (PFC) circuitry corrects the input power factor to within 97% of unity and blocks the load generated harmonic distortion from getting back on the input AC line. This On-Line UPS provides a continuous true sine wave output with zero transfer time and great regulation to protect your mission critical equipment. The UPS will quietly and confidently protect your system from power anomalies. The UPS will charge the batteries with the UPS in the on or off position as long as the UPS is plugged into the AC wall outlet and there is an acceptable AC voltage present (80/90-138VAC/ VAC). NOTE: The input circuit breaker MUST be in the on position for the 208V models. When a blackout, brownout, or an overvoltage condition occurs; the UPS will transfer to the battery mode, the On-Battery indicator will illuminate and the audible alarm will sound once every ten-seconds indicating that the commercial power is lost or unacceptable. When the commercial power returns or is at an acceptable level, the UPS will automatically transfer back to the normal On-Line mode and start recharging the batteries. During an extended outage when there is approximately two-minutes of backup time remaining the audible alarm will sound twice every five-seconds. This Low Battery Warning is letting the user know that they should save all open files and turn off their computer. When the batteries reach the predetermined level the UPS will automatically shutdown protecting the batteries from over discharging. Once the commercial power returns the UPS will automatically restart, providing safe usable power to the connected equipment and start recharging the batteries. ON / Test Button NOTE: The input circuit breaker MUST be in the on position for the 208V models. Press the ON/Test Button for 1-beep (2-seconds) to turn the UPS on and supply power to the load. In the AC mode press the ON/Test Button for 1- beep (2-seconds) to perform a battery test. In the Battery mode press the ON/ Test Button for 1-beep (2-seconds) to silence the audible alarm. The UPS will continue to charge the batteries whenever it is plugged into a wall outlet and there is acceptable AC voltage present
10 OFF Button Press the OFF button for 1-beep (2-seconds) to turn the UPS off. NOTE: The input circuit breaker MUST be turned to the off position for the 208V models. SELF TEST The self test feature is useful to verify the correct operation of the UPS and the condition of the batteries. With the UPS in the AC normal mode, press the ON/ Test/Alarm Silencer Button for 1-beep (2-seconds) to perform a battery test. The UPS will perform a ten-second self test. During the self test, the UPS will switch to battery power and the ON BATT LED will illuminate and the audible alarm will sound. If the UPS fails a self test, one of the LEDs will remain illuminated indicating the type of problem. OUTPUT VOLTAGE SETTINGS The inverter output voltage setting may be changed by the user to set the desired Inverter output voltage. The inverter output voltage setting can be either 120VAC (208VAC) default or 110VAC (240VAC). The inverter output voltage can be changed by using the Output voltage setting software. The software program is available for download on the web site. LOAD SHEDDING FUNCTION The output receptacles are electrically wired into two segments to support the "Load Shedding Function". The user can control the two segments individually or both at the same time. The Load Shedding Function is controllable by the Power Monitoring Software or the SNMP card. COMMUNICATIONS PORTS (RS232 and USB) The RS232 communication port is a standard DB9 female with both RS232 and simulated contact closure capability. The UPS will poll the port and activate the port for RS232 or contact closure in accordance with the type of cable it finds connected to the port. To change the port configuration requires the unit be turned off and restarted with the desired cable connected. The pinout for the port is depicted per the chart below: Pin 1: Simulated contact closure Low Battery Warning, NO Pin 2: /TXD Pin 3: /RXD and receive UPS shutdown command (connect to pin9 for 4-seconds. The shutdown command is only active in the battery mode) Pin 4: Not Used Pin 5: Ground Pin 6: Not Used Pin 7: Not Used Pin 8: Simulated contact closure AC fail, NO Pin 9: Atx Signal (high level: 12V ± 2V, low level: -15V ± -2V) USB PORT The USB protocol is HID. The HID USB driver is standard in the Windows OS. Simply plug the USB cable into the UPS and the computer then follow the prompts on the screen. RJ11 REPO (Remote Emergency Power Off) PORT In the AC or the Battery mode short pin4 to pin5 for approximately 0.5-seconds to shutdown the UPS. The UPS must be turned off and then back on again to restart the UPS. POWER MONITORING SOFTWARE The UPS comes with a Power Monitoring Software CD. See the software CD for the installation of the Power Monitoring Software. OPTION SLOT The option slot on the rear panel of the UPS is for option cards. Contact your local dealer for the available option cards. ALARMS ON-BATTERY When the UPS is operating on the batteries, the ON BATT LED will illuminate and the audible alarm will sound once every ten-seconds. The alarm will stop once the UPS returns to the AC normal mode. LOW BATTERY WARNING When the batteries reach the pre-determined level the BATT LOW LED will illuminate and the audible alarm will sound two beeps every five-seconds. This condition will continue until AC returns or the UPS shuts down from battery exhaustion. WEAK/BAD BATTERY The UPS automatically tests the battery s condition and will illuminate the REPLACE BATT LED and sound the alarm. This alarm will be repeated until the batteries pass a self test. If the battery is weak or bad, the REPLACE BATT LED will illuminate and the alarm will beep three times every five-minutes until the battery is replaced. It is recommended that the UPS be allowed to charge overnight before performing a battery test to confirm a Weak/Bad Battery condition. NOTE: If the UPS has a REPLACE BATT Alarm after reconnecting or replacing the batteries, the user must initiate a self test to clear the REPLACE BATT Alarm. To initiate a self test see section 4 "SELF TEST". OVERLOAD When the amount of load attached to the UPS exceeds its power rating, the OVERLOAD LED will illuminate and the UPS will sound a constant alarm. This alarm will remain on until the excess load is removed or the UPS s self protection circuit shuts the UPS down. UPS FAULT When the UPS detects a hardware fault, the FAULT LED will illuminate and the UPS will sound a constant alarm. The fault condition, in some instances, may be reset by turning the UPS off and then on again
11 Symptom Possible Cause What To Do UPS will not turn on On/Off/Test button not Press and release the On/Off/ pushed Test button to start UPS UPS operates in Input AC circuit breaker is battery mode only, tripped even though there is normal AC present Reset circuit breaker by pressing the plunger back in. If the AC circuit breaker trips after UPS starts up, reduce the load on the UPS Fault LED is illuminated The On-Line LED is illuminated, but there is no output UPS has detected an internal fault Call for service The UPS is being controlled via its communications port UPS does not provide the expected or at the end of useful The batteries may be weak runtime service life Weak/Bad Battery LED is illuminated Loose connections at the batteries, Weak batteries, Bad batteries Overload LED is The load has exceeded the illuminated and a UPS's capacity constant alarm The On-Line LED is The output breaker for Load illuminated and Load Segment 2 is tripped, Segment 1 has an Load Segment 2 was output, but there is turned off by the software no output from Load or the SNMP card Segment 2 Disconnect the computer cable from the UPS and press the On button. If UPS works normally, the software has control of the UPS Charge the batteries for 8 hours and retest. -If the runtime is still less than expected, the batteries may need to be replaced, even though the Weak/Bad Battery LED is not illuminated Check battery connections, charge the batteries for 8- hours and then retest, replace the batteries Check the specifications (see section 8). Remove part of the load Reset the output breaker for Load Segment 2, turn on Load Segment 2 by the software or the SNMP card REPLACING THE BATTERY (QUALIFIED SERVICE PERSONNEL ONLY) The UPS has an easy to replace hot-swappable batteries. Please read all of the WARNINGS and CAUTIONS before attempting to service the batteries. NOTE: If there is a power interruption while replacing the hot-swappable batteries, with the UPS on, the load will not be backed up. WARNING! This Uninterruptible Power Supply contains potentially hazardous voltages. Do not attempt to disassemble the UPS beyond the battery replacement procedure. This UPS contains no user serviceable parts. Repairs and Battery replacement must be performed by QUALIFIED SERVICE PERSONNEL ONLY. CAUTION: Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes and may be toxic. CAUTION: Do not dispose of batteries in a fire. The batteries may explode. The batteries in this UPS are recyclable. Dispose of the batteries properly. The batteries contain lead and pose a hazard to the environment and human health if not disposed of properly. Refer to local codes for proper disposal requirements or return the battery to the supplier. CAUTION: Although battery system voltages are only 24VDC, 48VDC and 72VDC the battery system can still present a risk of electrical shock. These batteries produce sufficient current to burn wire or tools very rapidly, producing molten metal. Observe these precautions when replacing the batteries: 1. Remove watches, rings, or other metal objects. 2. Use hand tools with insulated handles. 3. Wear protective eye gear (goggles), rubber gloves and boots. 4. Do not lay tools or other metal parts on top of batteries. 5. Disconnect the charging source prior to connecting or disconnecting the battery terminals. 6. Determine if the battery is inadvertently grounded. If the battery is, remove the source of the grounding. Contact with any p- art of a grounded battery can result in an electrical shock. The likelihood of such shock will be reduced, if such grounds are removed during installation and maintenance
12 CAUTION: Model # Battery Qty/Rating CSB Part # Panasonic Part # Yuasa Part # Replace batteries with the same number and type as originally installed in the UPS. These batteries have pressure operated vents. These UPSs contain sealed non-spillable maintenance-free lead acid batteries. ED1000RM2U ED1000RMT2U ED1500RM2U ED1500RMT2U 2-12V8.5Ah 4-12V7.2Ah REW45-12 NP ED2000RM2U ED2000RMT2U 4-12V8.5Ah ED3000RM2U ED3000RMT2U 6-12V8.5Ah HR 1234W F2 GP 1272 F2 HR 1234W F2 HR 1234W F2 LC-R129 LC-R127.2 LC-R129 LC-R129 REW45-12 REW45-12 BATTERY REPLACEMENT PROCEDURE PLEASE READ THE CAUTIONS AND WARNINGS BEFORE ATTEMPTING TO REPLACE THE BATTERIES Hot-swappable batteries mean that the batteries can be replaced without powering down the whole UPS system. NOTE: If there is a power interruption while replacing the hot-swappable batteries, with the UPS on, the load will not be backed up. To hot-swap the batteries start with step number Turn off the equipment that is plugged into the output receptacles of the UPS. 2. Press the OFF button to turn the UPS off. NOTE: The input circuit breaker MUST be turned to the off position for the 208V models. 3. Unplug the UPS's AC power cord from the AC wall outlet. 4. Unplug the equipment from the output receptacles of the UPS. 5. Unplug the computer interface cable from the rear panel of the UPS. 6. Remove the front panel retaining screws. (FIG. 2) 7. Lay the front panel on top of the UPS. FIG. 1 FIG Remove the two retaining screws for the battery retaining bracket. (FIG. 3) 9. Remove the battery retaining bracket. (FIG. 3) 10. Disconnect the Battery connectors (red and black). (FIG. 4) 11. Grasp the battery pull tab and gently pull the battery module out of the UPS and set on the floor. (FIG. 4) NOTE: Use Caution, the battery module is heavy. 12. Disconnect the battery positive (red) wire. 13. Disconnect the battery negative (black) wire. 14. Remove the battery jumper wires. 15. Remove the old batteries from the battery module. 16. Install the new batteries into the battery module in the same position as the original batteries. 17. Verify proper polarity. Re-install the battery jumper wires on the new batteries. 18. Verify proper polarity. Reconnect the battery negative (black) wire. 19. Verify proper polarity. Reconnect the battery positive (red) wire. 20. Slide the battery module into the UPS. 21. Verify proper polarity. Reconnect the battery connectors (red and black). NOTE: Some sparking might occur, this is normal. 22. Re-install the battery retaining bracket. 23. Re-install the two retaining screws for the battery retaining bracket. 24. Re-install the front panel on the UPS. 25. Re-install the front panel retaining screws. 26. Properly dispose of the old batteries at an appropriate recycling facility or return them to the supplier in the packing material for the new batteries. 27. The UPS is now ready for the normal operation. NOTE: If the UPS has a Weak/Bad Battery Alarm after replacing the batteries, the user must initiate a self test to clear the Weak/Bad Battery Alarm. To initiate a self test see section 4 "SELF TEST". FIG. 3 FIG
13 IF THE UPS REQUIRES SERVICE 1. Use the TROUBLESHOOTING section to eliminate obvious causes. 2. Verify there are no circuit breakers tripped. A tripped circuit breaker is the most common problem. 3. Call your dealer for assistance. If you cannot reach your dealer, or if they cannot resolve the problem call or fax MINUTEMAN Technical Support at the following numbers; Voice phone (972) , FAX line (972) or visit our Web site at the "Discussion Board". Please have the following information available BEFORE calling the Technical Support Department. A. Your name and address. B. Where and when the unit was purchased. C. All of the model information about your UPS. D. Any information on the failure, including LEDs that may be illuminated. E. A description of the protected equipment, including model numbers if possible. F. A technician will ask you for the above information and, if possible, help solve your problem over the phone. In the event that the unit requires factory service, the technician will issue you a Return Material Authorization Number (RMA #). G. If the UPS is under warranty, the repairs will be done at no charge. If not, there will be a charge for repair. 4. Pack the UPS in its original packaging. If the original packaging is no longer available, ask the Technical Support Technician about obtaining a new set. It is important to pack the UPS properly in order to avoid damage in transit. Never use Styrofoam beads for a packing material. A. Include a letter with your name, address, day time phone number, RMA number, a copy of your original sales receipt, and a brief description of the problem. 5. Mark the RMA # on the outside of all packages. The factory cannot accept any package without the RMA # marked on the outside. 6. Return the UPS by insured, prepaid carrier to: Para Systems Inc. MINUTEMAN UPS 1455 LeMay Drive Carrollton, TX ATTN: RMA # Model Number Maximum Power Capacity Acceptable Input voltage Voltage Range Frequency Limits Input Protection Voltage Range Efficiency (Line Mode) Waveform Type Nominal Voltage Voltage Regulation Frequency 1000VA/800W 1500VA/1200W 2000VA/1600W 3000VA/2100W Default: 120VAC (208VAC), User selectable: 110VAC (240VAC) Nominal +/-2% (until Low Battery Warning) Topology Number of Phase Nominal Voltage Power Factor Correction Low Voltage Transfer Point High Voltage Transfer Point Protection SYSTEM SPECIFICATIONS ED1000RM2U ED1000RMT2U ED1500RM2U ED1500RMT2U Double Conversion On-Line, True Sine Wave INPUT Single (1 2W +G) 120VAC (208VAC) 0-150VAC (0-300VAC) VAC ( VAC) 50 or 60 Hz, +/-6Hz, autosensing 80/90V (160V) resets to Utility Power at 86/96V (170V) or higher 138V (280V) resets to Utility Power at 132V (270V) or lower Resettable Circuit Breaker OUTPUT ON-LINE OPERATION 120VAC: VAC (208VAC: VAC) Voltage Regulation Nominal +/-2% Frequency Range 60Hz: 54-66Hz or 50Hz: 44-56Hz Voltage T.H.D. Dynamic Response >87% (Full Load) OUTPUT BATTERY OPERATION True Sine Wave 50/60Hz, +/-0.1Hz (unless synchronized to utility) <3% (Linear Load) 100% Load change in 30 ms Transfer Time 0 ms Slew Rate <1Hz / second Crest Factor 3 : 1 Overload Capacity VAC ( VAC) ED2000RM2U ED2000RMT2U >97% at Full Load ED3000RM2U ED3000RMT2U >115% - <125% for 60-seconds >125% - <150% for 30-seconds >150% for 1-second Over-Current, Short-Circuit Protected and Latching Shutdown
14 Battery Type Typical Recharge Time Typical Battery Life Battery: Quantity/Rating BATTERY SYSTEM Sealed, Non-Spillable, Maintenance Free, Value Regulated Lead Acid 8-hours from total discharge 3-5 years, depending on discharge cycles and ambient temp System Voltage 24VDC 48VDC 48VDC 4-12V7.2Ah 4-12V8.5Ah Runtime: Half Load (minutes) Runtime: Full Load (minutes) Surge Current Capability Surge Response Time Surge voltage let-through (as a percentage of an applied ANSI C62.41 Cat. A +/-6 kv) 10/100 Base-T surge protection let-through (as a percentage of an applied +/-6 kv 1.2/ 50 us, 500 a 8/20 us test) Telephone line surge protection let-through (as a percentage of an applied +/-6 kv 1.2/ 50 us, 500a 8/20 us test) Noise Filter Audible Noise at 1 m (3 ft.) SURGE PROTECTION AND FILTERING Surge Energy Rating 800 J (600 J) Operating Temperature (max) Storage Temperature Operating/Storage Humidity Operating Elevation Storage Elevation Size - Net D X W X H Weight - Net Size - Shipping D X W X H Weight - Shipping Safety and Approvals EMC Verification 2-12V8.5Ah 6500 Amps total 0 ns (instantaneous) normal mode; <5 ns common mode <5% <5% <1% normal and common mode EMI/RFI suppression <45 dba <60 dba ENVIRONMENTAL 0 to 40 C (+32 to +104 F) -15 to +45 C (+5 to +113 F) 95% Non-Condensing 0 to 3,000m (0 to +10,000 ft) 0 to 15,000m (0 to +50,000 ft) PHYSICAL 13.1 x 17.3 x 3.5" 335 x 440 x 89 mm 29.0 lbs 13.2 Kgs 23.6 x 20.0 x 9.0" 600 x 508 x 230 mm 40.0 lbs 17.9 Kgs 17.0 x 17.3 x 3.5" 432 x 440 x 89 mm 43.1 lbs 19.6 Kgs 52.0 lbs 23.3 Kgs REGULATORY COMPLIANCE 46.2 lbs 21.0 Kgs 23.6 x 20.0 x 9.0" 600 x 508 x 230 mm 55.0 lbs 24.7 Kgs UL1778, cul (CSA 22.2 no ) FCC, CE certified 72VDC 6-12V8.5Ah x 17.3 x 3.5" 610 x 440 x 89 mm 67.7 lbs 30.7 Kgs 39.4 x 23.6 x 9.0" 1000 x 600 x 230 mm 80.0 lbs 35.9 Kgs Function UPS ID Battery install date Battery life in days Enable/ Disable auto restart Set audible alarm state Shutdown Type Set inverter output voltage Enable/ Disable REPO (These items may require optional software or hardware) Factory Default Endeavor Series Date of manufacture 1826 Enabled Enabled Entire UPS 120VAC (208VAC) Disabled User Choices Up to 64 characters to define the UPS Date of battery replacement - month/day/year XX/XX/XXXX Up to 5 characters Enable or Disable Enabled, at low battery, disabled Entire UPS or UPS output 110, 115, 120VAC (208, 230, 240VAC) Enable or Disable Description Use this function to uniquely identify the UPS in your network configuration Enter the current date when replacing batteries At first battery replacement, reset to reflect actual number of days experience in your environment or leave factory default When enabled, the UPS will automatically restart from a low battery shutdown when normal AC returns Enabled - the UPS will emit a short beep when in the battery mode. At Low Battery the UPS will emit two beeps from low battery warning until shutdown. Disabled - Use only when software is controlling the UPS or to silence the alarm Entire UPS - Turns off the entire UPS. UPS Output - Turns off the UPS's output receptacles only. Changes output voltage for battery mode operation Enabled - the UPS will be completely powered off and remain off until the UPS is reset 24 25
15 LIMITED PRODUCT WARRANTY (Continued) Para Systems Inc. (Para Systems) warrants this equipment, when properly applied and operated within specified conditions, against faulty materials or workmanship for a period of three years from the date of purchase. For equipment sites within the United States and Canada, this warranty covers repair or replacement of defective equipment at the discretion of Para Systems. Repair will be from the nearest authorized service center. Replacement parts and warranty labor will be borne by Para Systems. For equipment located outside of the United States and Canada, Para Systems only covers faulty parts. Para Systems products repaired or replaced pursuant to this warranty shall be warranted for the unexpired portion of the warranty applying to the original product. This warranty applies only to the original purchaser who must have properly registered the product within 10 days of purchase. EXCEPT AS PROVIDED ABOVE, IN NO EVENT WILL PARA SYSTEMS BE LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUEN- TIAL DAMAGES ARISING OUT OF THE USE OF THIS PRODUCT, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE. Specifically, Para Systems is not liable for any costs, such as lost profits or revenue, loss of equipment, loss of use of equipment, loss of software, loss of data, cost of substitutes, claims by third parties, or otherwise. The sole and exclusive remedy for breach of any warranty, expressed or implied, concerning Para Systems s products and the only obligation of Para Systems hereunder, shall be the repair or replacement of defective equipment, components, or parts; or, at Para Systems s option, refund of the purchase price or substitution with an equivalent replacement product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Longer term warranties are available at an additional cost. Contact Para Systems ( ) for details. The warranty shall be void if (a) the equipment is damaged by the customer, is improperly used, is subjected to an adverse operating environment, or is operated outside the limits of its electrical specifications; (b) the equipment is repaired or modified by anyone other than Para Systems or Para Systems approved personnel; or (c) has been used in a manner contrary to the product s User's Manual or other written instructions. Any technical advice furnished before or after delivery in regard to use or application of Para Systems s equipment is furnished without charge and on the basis that it represents Para Systems s best judgment under the circumstances, but it is used at the recipient s sole risk. EXCEPT AS PROVIDED HEREIN, PARA SYSTEMS MAKES NO WARRAN- TIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANT- ABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Some states do not permit limitation of implied warranties; therefore, the aforesaid limitation(s) may not apply to the purchaser
16 A1. DECLARATION OF CONFORMITY Notes: Application of Council Directive(s): 89/336/EEC, 73/23/EEC Standard(s) to which Conformity is declared: EN55022, EN55024 EN , EN EN Manufacturer s Name: Para Systems, Inc. (MINUTEMAN UPS) Manufacturer s Address: 1455 LeMay Drive Carrollton, Texas USA Type of Equipment: Uninterruptible Power Supplies (UPS) Model No: ED1000RM2U (Y), ED1500RM2U (Y), ED2000RM2U (Y), ED3000RM2U (Y) Year of Manufacture: Beginning June 30, 2006 I, hereby declare that the equipment specified above conforms to the above Directive(s). Robert Calhoun (Name) Manager Engineering (Position) Place: Carrollton, Texas, USA Date: June 30,
17 30 Notes:
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