MACHINERY AND ASSEMBLY SPACES. company

Transcription

1 DTZ Liberec s.r.o. MACHINERY AND ASSEMBLY SPACES company DTZ LIBEREC s.r.o. U Věže 149/8, Liberec 2 Tel.: Fax.: [email protected] Domicile: U Věže 149/8, Liberec 2 ID: TAX ID: CZ DS Commercial Register in Ústí nad Labem, Section C, file Bank account: /0300 Page 1 of 7

2 DTZ Liberec Machinery WELDING AND HEAT TREATMENT In the Welding field we have welding sources from the Migatronic, ESAB, Oerlikon, Kempi, Lincoln Elektric and MEZ Brumov brands. a) Welding of packaged electrodes (111) Sources with maximum current value A. b) Welding in protected atmosphere MIG (131), MAG (135), TIG (141) Welding MIG, MAG (131, 135) Source 250 A 400 A with water cooled burners. Welding TIG (141) Sources with gas and water-cooled burners current range A For orbital Welding 2 pieces of equipment POLYSOUDE ORBITIG 250A with overall range of welded pipes ø 20 to 76 mm, quality classes 11, 12, 15 and 17, their equivalents and combinations c) Heat treatment Gas annealing furnace with registering of temperature max. size of annealed parts 2400 x 400 x 600 mm, max. 960 C Mobile equipment for heat treatment HM 406 T Heatmaster fully automatic six-channel unit for heat treatment, preheating and annealing metal objects possible to connect 12 heating elements, 1.0 to 3.45 kv/heating element, four elements/heating channel temperature range C max. performance 40 kw d) Welders For work on pressurized systems and structures welders have authorization under ČSN EN 287-1, PED 97/23 EC and their testing is covered by welding materials in quality classes 11,12,15, and 17 e) Welding Documentation Welding is based on WPS under ČSN EN ISO 15607, and WPQR under ČSN EN f) Welding supervision Welding supervision is provided under ČSN EN ISO and CUTTING TOOLS a) Cutting Center KEKEISEN PBF 3 000/12 max. workpiece dimensions (X x Y x Z) 5900 x 900 x 1100 mm shifts: lengthwise 3000 mm, transverse 1100 mm, vertical 1200 mm Axa VSCI M max. workpiece dimensions (X x Y x Z) 5000 x 500 x 600 mm b) Lathes SUI 50, SN 50 B circulating ø above bed 500 mm distance between spikes 1500, 2000 mm drilling spindle ø 54 mm 1 M 63 B circulating ø above bed 630 mm Page 2 of 7

3 distance between spikes 2800 mm drilling spindle ø 70 mm SU 90 A circulating ø above bed 900 mm distance between spikes 3500 mm drilling spindle ø 70 mm c) Milling, horizontal boring FGX 25/32 table size 880 x 320 mm FGS 32/40 table size 1400 x 320 mm shifts: lengthwise 1000 mm, lengthwise 400 mm, vertical 450 mm H 100 A horizontal boring clamping table surface x mm ø drilling to 560 mm ø at the front turning to 900 mm depth drilling to 900 mm d) Brusky Sanders Plane BRH Table size 600 x 200 mm Toolroom 3 B 642, BN 102 C Table size x 140 mm For circular saws SWSK 400, CNS 11 M, BNR 131 ø mm For drills 3659 to ø 85 mm e) Drills Pillars 2H , VS 32 B, 2H 135 clamping ring MORSE 3, 4, 5 max. ø drilling mm Radial drill RB 40 max. ø drilling 40 mm stroke 600 mm travel headstock 700 mm VSP 63 CNC headstock adjustment 2000 mm Suction adjustment 8000 mm spindle stroke 300 mm clamping ISO 40 distance to the end of the spindle from the base min. 760, max mm max. ø drilling into solid material - steel 600 MPa 63 mm, cast-iron 250 Mpa 75 mm accuracy of repeatability found in Axis X, Y, Z = 0.04 mm f) Threading GA 52.2 min. ø thread M 8 x 1.25, max. M 32 x 5 min. ø thread W 1/2", max. 2 SHAPING MACHINE a) Eccentric presses PEE 160/ II, PEE 160/ III Page 3 of 7

4 PEE 160/ II Erfurt maximum pressing force 160 t height of tools 360 mm adjustability of ram 100 mm PEE 160/ III maximum pressing force 160 t height of tools 2150 mm adjustability of ram 120 mm b) Hydraulic press CDM 80 4, LTR TOR, HL 33, ORGREZ LRT CDM 80 4 maximum pressing force 80 t; table height adjustability 1000 mm LTR TOR straightening press; max. pressing force 110 kn straps 120/12 mm; tube to ø 76/6.3 mm HL 33 maximum pressing force t ORGREZ LRT straightening press; max. pressing force 24 t tube to ø 108/10 mm c) Bending machines XZP 50/7, XZMP 2 000/8C XZP 50/7 ø rolling cylinders 190 mm T-profile 50/7 mm, small profiles for material strength 400 MPa max. bending mode W0 3.5 cm 3 XZMP 2 000/8C maximum width for bent sheet metal 2000 mm pre-bending of sheet metal strength 500 Mpa to 8 mm sheet metal smoothing to strength 500 Mpa 12 mm min. ø circled 360 mm max. ø unlimited circling ø rolling cylinders 300 mm roundness 1% d) Manual sheet metal benders XO 1 000, XOCR 2 000/2 to a material thickness of 2 mm, material strength to 450 MPa e) Bending pipes PERFEKT WE 60, 100 PERFEKT WE 60 from pipe ø 18/3mm to pipe ø 57/6.3 mm bending angle bending radius Rmin 38 mm, Rmax 300 mm minimum distance between bends 100 mm minimum length of clamping 100 mm PERFEKT WE 100 from tube ø 51/4 mm to tube ø 108 x 10 mm maximum bending mode W = 59.3 cm 3 with class material 15 maximum bending mode W = 70.4 cm 3 with class material 12 bending angle Rmin - 5, Rmax 180 Page 4 of 7

5 bending radius Rmin 100 mm, Rmax 600 mm min. distance between bends to tube ø mm, to tube ø mm, do tr. ø mm min. clamping length 250 mm Figures quoted for class materials 2 and 15. Lists of rollers, bending radius and wall thickness will be specified on demand DIVIDING AND PREPARATION OF MATERIAL a) Cutting shears NUD 500/20 sheet metal cutting to 20 mm; straps 120/20 mm logs in diameter 50 mm; square material 40 mm; profiles L,T 120/13 mm punching to ø 30mm, sheet metal with a maximum thickness of 15 mm, ø 25mm, sheet metal maximum 20 mm b) Table shears DNT 3 150/16 shearing DNT 3 150/16 SHEARING LENGTH 3000 mm; maximum to 10 mm; material strength to 450 MPa c) Circular saw PAK 13 Circular saw ø 400 mm, cutting to ø 135 mm; square material to 120 mm, rectangular material 220/80 mm; accuracy delivery 0.5 mm d) Band saws EVERISING S 400 HA, CONDOR 360, FEMI ART 781 logs to ø 400 mm cutting possibility under angle to ø 168 mm e) Friction saw PTR T 100/6 mm; U, I 120 mm; square material 30 mm; tube to ø 102/5 mm; logs to ø 30 mm f) CNC plasma and flame cutting VANAD HYPERTHERM 130 working table area 2000 x 3000 mm (prospectively 2000 x 6000 mm) max. speed 15 m/min, size of step 0.15 mm, 15 m/min, diagonal precision ± 0.5 mm for 1 m, Vanad B+R control system, WrykRys software sheet metal plasma cutting mm (steel, non-ferrous metals, stainless steel) sheet metal flame cutting mm (steel) burn to 90 mm Vanad micro-marking unit g) Blasting equipment SCHLICK RB steel abrasive blasting blasting of metallurgical materials (metal sheets, profiles) and products (weldments) to a length of 10 and dimensions of input holes with a width of 2000 mm and a height of 460 mm blasting material from a minimum thickness of 3 mm surface quality under ISO 8501 (Sa 2,5,) SPECIAL TOOLS a) Division Hand cutting devices burning circular and oblique penetration into cylindrical tubes, burning of tube ends, tube dividing, cutting of condenser tubes Page 5 of 7

6 b) Chamfering Beveller pipes US2, US3 alignment faces and bevels for welding range ø mm MÚ 54 external taper tube, to ø 54 mm PMÚ 108 external taper tube, calibration, ø mm beveller for MeS Beveller sheet metal TRUMPF TKF 101 P4 sheet metal 25 mm, tube from ø 80 mm, angle CEVISA CHP 12 P6 sheet metal 40 mm, tube from ø 100 mm; 2,6 m/min; angle 30 c) Centering Chain centering equalization of tube against each other, range ø mm, ø mm Flange centering alignment of flanges against each other for internal diameters, range ø mm d) Expanding Electric expanding of FERROMETAL expanding tubes into chambers and retina, range DN 13 40, DN mm Electric expanding ČKD Kolín range DN 6 25, DN mm Hydraulic expanding HV 15 range ø mm e) Repair of retinas Removal of tube welding Hydraulic tube extractors maximum DN tubes for extraction 37 mm TECHNICAL CONTROL a) Equipment for material testing HPO 250 hardness HV , HB ROCKWELL hardness HRC MIC 205A hardness HV , HB b) Roughness MARSURF PS1 Range 350 µm, 150 µm, 90 µm c) Measuring instruments for dimensional control length, angular length, angular Ranges, meters, calipers, micrometers, gauges, passametry, depth gauges, protractors, gauges d) Equipment for pressure testing and battering test TZ 60 maximum test talk 60 MPa, test substance is water with an inhibitor corrosion additive, documentation during pressurizing for printed record e) Equipment for metallographic testing NEOFOT ZEISS light microscope f) Device for determination of analyzes SPECTROTEST JrF material composition C, Si, Mn, Cr, Cr 2, Mo, Ni, Ni 2, Al, Co, Nb, Ti g) Equipment for ultrasonic hardness test KRAUTKRÄMER GmBH USK 7 Page 6 of 7

7 EQUOTIP PROCEQ SA ZURICH HV h) Equipment for checking surface defects TIEDE magnetic particle method HELLING NORD TEST capillary method with color indication i) Ultrasonic thickness gauge DAKOTA ULTRA SONIC TYP MX 2, range mm HANDLING TECHNOLOGY Linde 3t Nissan 3t Side DESTA Tractor + trailer 1. H1 Production Hall 54 x 17,5 m, 945 m2 assembly space approx. 400 m2 overhead crane with a capacity of 8 t 2. H2 Production Hall x 18 m, 1809 m2 assembly space approx m2 Assembly spaces and painting facilities two overhead cranes each with a capacity of 8 t 3. H3 Production Hall 47.2 x 9.7 m, 458 m2 machining overhead crane with a capacity of 3 t 4. H4 Production Hall 64.5 x 10.2 m, 658 m2 material dividing, storage overhead crane with a capacity of 5 t 5. H5 Production Hall 43 x 33 m, 1419 m2 assembly space approx. 900 m2, storage overhead crane with capacity of 20 t, gantry crane with a capacity of 2 t 6. Painting facilities 15,5 x 5.3 m, 82 m2 loading trolley 3 x 12 m entrance gate height 2.5 m, width 5 m Page 7 of 7