REVSPEC. Revolution Roofing Specifier s Manual

Transcription

1 REVSPEC Revolution Roofing Specifier s Manual

2 CONTENTS SECTION 1 JOIN THE REVOLUTION Table of Spans SECTION 2 TRUE OAK True Oak Corrugated Series True Oak MID True Oak DEEP True Oak Super 5 How To Create A True Oak Specification True Oak Corrugated Curving SECTION 3 ROOFING & CLADDING MaxLine 340 Corrugated 16mm Corrugated Curving REV-5 REVSPAN 700 REV-KLIP 700 REV-KLIP 700 Onsite Roll Forming Spring Curving V-DEK Decorative Pressed Metal How To Create A Revolution Specification SECTION 4 SA GUTTERS, RIDGE VALLEY & FASCIA 115 Quad & 115 OG Gutter 125 D & 125 OG Gutter 150 Smoothback & 150 Half Round Gutter Hi Front Quad & Fascia Gutter Metal Fascia Ridge Capping & Valley Gutters SECTION 5 SA SHEET METAL FABRICATION & ACCESSORIES Rainheads Vents Downpipes Flashings REV Guard SECTION 6 HOME IMPROVEMENTS FENCING & VERANDAHS Revolution Fencing Victory Patios, Carports & Verandahs SECTION 7 FINISHES & GUARANTEES Concealed Fix Watertight Installation Warranty True Oak Watertight Installation Warranty Victory Material & Installation Warranty Revolution Roofing Maintenance & Care Manual BlueScope Steel Warranty True Oak Project Registration REVSPEC CONTENTS

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4 Join the revolution We re Revolution Roofing. The no frills roofing manufacturer for the domestic, commercial and industrial building industry. We offer durable, flexible, and aesthetic steel roll formed products which come in a wide range of shapes and an array of colours. We only use 100% BlueScope Steel and our stock of COLORBOND steel and ZINCALUME steel offers functional and good-looking roofs for any environment. As a group we have many years of experience in the manufacture of steel and innovative product development. Providing a traditional mix of domestic and commercial products we are also developing new products for the market and will continue to release new products. Since our opening the Revolution Roofing range has grown to include all the latest roofing profiles, Gutters, Fascia, Ridge, Valley, Flashings, Verandahs and even a customised Sheet Metal Fabrication Department. We are tirelessly working with architects and building professionals to further develop new and unique roofing and walling products, which is evident in our latest release of the exclusive True Oak series of profiles. Our new machines and endeavours to introduce creative and innovative steel products to enhance Australia s roofscape is further backed up with our extensive range of Guarantees to support our products. In addition to superior quality products, we have developed a culture of responsiveness, problem solving and innovation ensuring you get the job done on time. Every time. Whatever your needs, our experienced and helpful staff go to great lengths to help you find the best roofing and cladding solution for each and every application.

5 The Revolutionaries Revolution Roofing is owned and operated by its staff and our team of experienced representatives are able to provide the most accurate and up to date technical and sales advice for your project. All of our staff are highly trained, motivated and have worked in the steel industry for a number of years and they will go to any length to ensure you have the information and service to complete any project. Along with practical assistance in the design, installation and best application of our products, our staff will work with you to ensure our products complement your project and are able to provide further information on anything contained in this folder. If you have any queries about any products described in this manual, please do not hesitate to contact your nearest Revolution Roofing office, where we will put you in touch with the most experienced staff member for the job. Revolution Roofing REVSPEC Product Specification Manual This manual is intended as a guide in the design and installation of Revolution Roofings steel building products as well as the associated accessories. The manual serves as a reference document and assists in the easy specification of the Revolution Roofing product range. Every effort has been made to ensure that the information shown in the REVSPEC specification manual is correct and current at the time of printing. User s of this manual are advised that information may change without notice and that Revolution Roofing does not take responsibility for its use or for errors due to misinterpretation by the user. Responsibility for the interpretation and application of the data lies entirely with the architect or engineer, contractor or builder. If the user is not a qualified expert, it is recommended that the user obtain qualified expert advice when seeking confirmation on product application. All sizes are indicative, and the actual product to be used should be measured prior to its intended use to ensure that it is suitable. Data and information are only applicable to products manufactured or supplied by Revolution Roofing and are not applicable for other manufacturers and suppliers products. Revolution Roofing will accept no claims or liability for any loss, damage or injury of any kind whatsoever, including loss of profits, or consequential, indirect or special loss, arising directly or indirectly from any statement or information included in REVSPEC, or from any wrong specification, or failure of goods, application or installation based on the information shown in this guide. Any queries relating to the information supplied in the REVSPEC manual should be directed to Revolution Roofing. Trade Marks BlueScope, COLORBOND Steel and ZINCALUME Steel are registered trade marks of BlueScope Steel Limited.

6 TABLE OF SPANS REVSPEC Profile True Oak MID True Oak DEEP BMT (mm) Applications Wall Cladding Roofing & Wall Cladding Minimum Roof Pitch Sheet Coverage Sheet Depth Single Span Roofing Internal Span End Span Single Span Walling Internal Span End Span N/A 800mm 10mm N/A N/A N/A TABLE OF SPANS Roofing & Wall Cladding Roofing & Wall Cladding 0.60 Curving 3 762mm 21mm N/A N/A N/A True Oak Super Roofing & Wall Cladding 2 735mm 35mm Roofing & Wall Cladding Corrugated 16mm 0.42 Roofing & Wall Cladding Roofing & Wall Cladding 5 762mm 16mm Roofing & Wall Cladding REV Roofing & Wall Cladding 0.42 Roofing & Wall Cladding 2 762mm 27mm N/A N/A N/A N/A N/A N/A Roofing & Wall Cladding REVSPAN Roofing & Wall Cladding Roofing & Wall Cladding 3 700mm 24mm REV-KLIP Roofing & Wall Cladding Roofing & Wall Cladding 1 700mm 42mm MaxLine Roofing & Wall Cladding 1 340mm 53mm RR12.1 1

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9 Timeline of Steel Roofing in Australia 1829 Wrought Iron is fi rst used in roofi ng with corrugations stamped in the sheets. The corrugation profi le is patented Over 12 different corrugated profi les in various shapes and sizes available from over 30 brands. John Lysaght & Co. commence in External factors such as decrease in colonisation, two World Wars and the depression result in UK manufacturers standardising offer to a choice of 3 different 3 corrugated profi les. John Lysaght & Co. commence manufacturing corrugated iron in Australia. Steel technology replaces wrought iron Shallow V shaped corrugated fencing iron migrates to the roof Continuous roll-forming of corrugated steel is introduced to the market Colorbond steel solid paint with a galvanized base is fi rst introduced in to the Australian market. A minor revolution Zincalume based steel is fi rst introduced in to the Australian Market. A bigger revolution Revolution Roofi ng s True Oak corrugated is introduced. First time the original corrugated profi le is made in Australia. A REVOLUTION IN AUSTRALIAN ROOFING RR12.1

10 REVSPEC TRUE OAK CORRUGATED SERIES TRUE OAK CORRUGATED SERIES For too many years architects, builders and roofers have had limited choices in roofi ng and material options. Until now. In an industry starved of innovation, Revolution Roofi ng has identifi ed a new opportunity to bring a distinct character back to Australia s roofscapes. It s time to roll out a bolder, character fi lled and more aesthetically pleasing roofi ng alternative to stimulate, captivate and invigorate the way the market thinks about steel roofi ng. Introducing True Oak a return to a rounder, fuller, more shapely and deeper profile in corrugated roofing popular before the turn of the century. True Oak is a unique product range featuring more options, colours and more importantly, choices for anyone who specifi es roofi ng. Integrating form and function, the character and distinct shadowlines of the True Oak profi les are designed to help stimulate the imaginations of architects, builders, roofers and their customers. The original deeper, residential grade corrugated profi le was a 13/16 inch (21mm) rounded, snub nose design and strikingly different to the current 15.9mm V-shaped corrugated profi le. It was a quality product used to create functional buildings and distinctive forms of appealing simplicity. Now, thanks to Revolution Roofi ng, it s back better than ever. Corrugated iron has been around for over 180 years in Australia. Throughout this time, corro has gone from a choice of many varying profi les to a choice of just one. Roofi ng and material choices and options for specifying architects have become increasingly limited in Australia, with only one 3 inch shallow corrugated offering being available since This unfortunate lack of development in new corrugated roofi ng over the past 70 years has led to a proliferation of featureless, lackluster roofi ng profi les. With the revolutionary True Oak profi les, we have a product that allows roofi ng to once again become a major part of a residential building s identity, style and charm. By marrying the lessons of history with 21st Century technology, Revolution Roofi ng heralds a new era in roofi ng with its continuous, deep, fully rounded corrugated profi le. Not since 1829 has there been this much of a change to the Australian Roof Industry and we invite you to be among the fi rst to take advantage of the superbly versatile True Oak series. FEATURES OF THE TRUE OAK CORRUGATED SERIES Smooth, rounded sinusoidal wave profi le which can be seen from afar. Strikingly different from the shallow v-shaped post 1930 s profi le with no fl at areas. Continuous curves create an ever changing shadow and prison bar aesthetics. Revives the original classic 1829 profi le. Superior strength & water carrying capacity. 20 Year Material & Installation Guarantee when installed by a Revolution Roofi ng Licensed Contractor. New semi metallic colour Cordite Grey unique to Revolution Roofi ng. Re-engineered superior profi le optimising the use of steel. 2

11 TRUE OAK MID Patented technology EXCLUSIVE to Revolution Roofing REVSPEC TRUE OAK MID FEATURES & BENEFITS 38.1mm x 10mm. Suitable for walling, ceiling verandah & canopy applications. Patented True Oak technology exclusive to Revolution Roofi ng. Sinusodial profi le highlights different facets of the waves when viewed from different perspectives. 50% wider and 100% stronger than 25mm x 6mm standard miniature corrugated. Available in 0.42 BMT & 0.48 BMT gauge in COLORBOND steel and heritage galvanised. Profi le is less busy on larger areas. New horizontal walling opportunities. Improved lapping resulting in no sagging or gaping. Twice the area for fi xings than standard mini corrugated. Perforated opportunities available in 0.48 BMT in ZINCALUME steel and COLORBOND steel (ex-stock). Production & Delivery (SA Only) 6m stock lengths of selected colours are kept in stock for custom lengths. Please allow a 2 week lead time for production and delivery. Forward orders are recommended. We recommend you contact your nearest Revolution Roofi ng offi ce prior to ordering this product. TOLERANCE & MASSES Measurement TRUE OAK MID Masses Zincalume 0.42 BMT Colorbond 0.42 BMT Zincalume 0.48 BMT Colorbond 0.48 BMT kg/lm kg/m m 2 /t Tolerances Length: +7mm/ -7mm Width: +4mm/ -4mm MATERIAL SPECIFICATIONS Revolution Roofi ng only use 100% BlueScope Steel products. ZINCALUME steel aluminium/zinc alloy-coated steel complying with AS G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass); or Stainless Steel standard grade designation is AISI/ASTM Type 430; UNS No. S COLORBOND steel metal thickness is 0.35, 0.42 or 0.48mm. G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Ultra base metal thickness is 0.42 or 0.48mm. G550, AZ200 (550MPa minimum yield stress, 200g/m 2 minimum coating mass). COLORBOND Metallic steel base metal thickness is 0.48mm. G550, AZ150 (550Mpa minimum yield stress, 150g/ m 2 minimum yield stress, 150g/m 2 minimum coating mass). The COLORBOND prepainted steel complies with AS/ NZS2728:1997. RR12.1 1

12 REVSPEC TRUE OAK MID TRUE OAK MID SPAN TABLE NON-CYCLONIC Revolution Roofing TRUE OAK MID Recommended Maximum Support Spacings (mm) SPAN TABLE Note: Wall Span 0.42 BMT Single Span 1500 End Span 1500 Internal Span 1500 Overhang 200 Ceiling or Soffit Span 0.42 BMT Single Span 600 End Span 600 Internal Span For walling the data is based on wind pressure. 2. Fastening the sidelaps mid span will improve the overall appearance whilst not affecting the functionality of the product. 3. All external fasteners should be fi tted with a epdm washers. PERFORATED METAL True Oak MID is also available in 0.48 BMT in ZINCALUME steel and COLORBOND steel. The perforation is a 2.38mm diameter hole at 6.74 degree pitch providing an 11% open area. Please contact your nearest Revolution Roofi ng store for further information and details regarding custom projects. CLADDING PROFILE The True Oak MID profi le is generally used in cladding applications. For alternative fi xing applications please contact your nearest Revolution Roofi ng offi ce for more information. Span (mm) Non-Cyclonic 0.42 BMT NON-CYCLONIC Wind Uplift Resistance - Service and Strength Limit State Design End Span Serviceability (kpa) Strength (kpa) Span (mm) Internal Span Serviceability (kpa) Strength (kpa) FASTENER SPACING NON-CYCLONIC Required Fixings: Screws: H.W.F head self drilling metal M4.8-16x25 Ripple Zips length + Seal (Buildex Screws) 7 Screws per sheet - Internal supports 7 Screws per sheet - End Supports Base Metal: Minimum steel purlin thickness, 1.5mm Valley Fastener Location 7 fasteners per sheet - end supports and end laps Note: Side lap fasteners are optional. Maximum Support Spacings The maximum recommended support spacings are based on testing in accordance with AS , AS and AS The wall spans take in to consideration the resistance to wind pressure only. Note: After exposure of cladding to an extreme wind event, it is recommended that inspection be performed to confi rm cladding integrity. * The above data displayed is based on trend data, which is a true representation of the average product capability. 2

13 TRUE OAK MID INSTALLATION & SCREWS NON-CYCLONIC Side Laps Side-lapping of the True Oak MID may be a requirement at maximum spans. When cladding is supported, side-lap fasteners are generally not needed for extra strength. Lengths Sheets are provided at your required length. Stock lengths up to 6m long are available in South Australia. VALLEY FIXING Fixing to Steel Fixing to Timber REVSPEC TRUE OAK MID FASTENERS Valley fi xed fasteners for True Oak MID ceiling and walling applications are Buildex Ripple Zips M4.8-16x25 which can be used for both steel and timber supports. Refer to Buildex Product Guide for user instructions or visit RECOMMENDED FASTENERS Suggested TRUE OAK MID - Non Cyclonic Pierce Fixing Type Fixing To Steel (Up to 1.9mm) Fixing To Timber Valley Fixed (Wall Only) Buildex Ripplezip M x 25 or x 16mm Hex Head Buildex Ripplezip M x 25 or x 25mm Hex Head T17 3

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15 TRUE OAK DEEP Patented technology EXCLUSIVE to Revolution Roofing REVSPEC TRUE OAK DEEP FEATURES & BENEFITS 76mm x 21mm corrugation. Suitable for roofi ng, walling & fencing applications. Also available in 600mm heritage galvanised 8 fl ute cover. 40% deeper and 40% stronger than standard shallow corrugated. Ability to go down to a 3 degree pitch. This profi le is much stronger underfoot and is far less susceptible to denting by foot traffi c. MINIMUM ROOF PITCH 3 degrees The TRUE OAK DEEP can go down to a minimum roof pitch of 3 degrees. Sheet lengths greater than 24m will require an expansion joint. TOLERANCE & MASSES TRUE OAK DEEP Masses Note: To be used in conjunction with True Oak barge & ridge. Measurement Zincalume 0.40 BMT Colorbond 0.40 BMT Zincalume 0.42 BMT Colorbond 0.42 BMT Zincalume 0.48 BMT Colorbond 0.48 BMT MATERIAL SPECIFICATIONS Revolution Roofi ng only use 100% BlueScope Steel products. ZINCALUME steel aluminium/zinc alloy-coated steel complying with AS G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass); or Stainless Steel standard grade designation is AISI/ASTM Type 430; UNS No. S COLORBOND steel roofi ng metal thickness is 0.40, 0.42 or 0.48mm. G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Ultra base metal thickness is 0.42 or 0.48mm. G550, AZ200 (550MPa minimum yield stress, 200g/m 2 minimum coating mass). COLORBOND steel.60 Blue Orb G300, AZ150 (300Mpa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Metallic steel base metal thickness is 0.48mm. G550, AZ150 (550Mpa minimum yield stress, 150g/ m 2 minimum yield stress, 150g/m 2 minimum coating mass). The COLORBOND prepainted steel complies with AS/NZS2728:1997. kg/lm kg/m Tolerances Length: +7mm/ -7mm GUARANTEED TO LAST Width: +4mm/ -4mm Revolution Roofi ng are so sure that their new True Oak corrugated will stand the test of time they are willing to back it up with an exclusive True Oak 20 Year Watertight Installation Guarantee. This back-to-back material & corrosion warranty is available only when the product is installed by a Revolution Roofi ng Licensed Contractor. 20 YEAR Watertight Installation Guarantee TRUE OAK HISTORIC NEW COLOUR FROM THE PAST Even BlueScope Steel is excited! To coincide with the launch of Revolution Roofi ngs new True Oak corrugated profi les, BlueScope Steel have launched a new semi-metallic colour Cordite Grey in the style of the original graphite micaceous paints. RR12.1 1

16 REVSPEC TRUE OAK DEEP TRUE OAK DEEP SPAN TABLE NON-CYCLONIC Note: Revolution Roofing TRUE OAK DEEP Recommended Maximum Support Spacings (mm) SPAN TABLE Roof Span 0.40 BMT 0.42 BMT 0.48 BMT Trafficable 0.60 Controlled 0.60 Single Span End Span Internal Span Unstiffened Eaves Overhang Stiffened Eaves Overhang Wall Span BMT 0.42 BMT 0.48 BMT Single Span End Span Internal Span Overhang Controlled Roof Span: Suggested for use when very minimal foot traffi c will occur and minor imperfections would be acceptable if they should occur. 1. For roofi ng the data is based on foot traffi c loading. 2. For walling the data is based on wind pressure. 3. The above data table is based on supports of 1mm BMT. 4. Table limits for wall based on *pressures. STANDARD INTERPRETATION OF SPANS Single Span Span (mm) End Bay Design Parameters Region A: Terrain Category 2 Height = 10m KL = 2.0 Vz = 45m/sec q*u = kpa qs = kpa Cp.e = Cp.i = 0.20 O End Span Internal Span End Span O Non-Cyclonic 0.42 BMT NON-CYCLONIC Wind Uplift Resistance - Service and Strength Limit State Design End Span Serviceability (kpa) Note: Strength (kpa) Internal Bay Span (mm) O End Span Internal Span End Span O Internal Internal Span Serviceability (kpa) O = Overhang End K L 1.0 K L 2.0 C = C = P u = 1.03 kpa 1.82 kpa P s = 0.70 kpa 1.23 kpa Table limits for walls based on pressures stated in above table. Strength (kpa) Turning of Sheeting Ends It is recommended to allow roof sheets to overlap into gutters by about 50mm. The valleys of sheets should be turned down at lower ends and turned up at the upper ends of the sheet. Lengths TRUE OAK DEEP Rainfall Capacity Maximum Roof Length for Drainage Sheets are provided at your required length. Roof Slope (degrees) Rainfall Capacity (mm/hr) * Note: 1. Arbitury length limit, refer Revolution Roofi ng for specifi c extensions. 2

17 Maximum Sheet Length (m) TRUE OAK DEEP MAXIMUM ROOF LENGTHS FOR DRAINAGE Roof Slope (degrees) 100mm/hr 150mm/hr 200mm/hr 250mm/hr 300mm/hr 350mm/hr 400mm/hr REVSPEC TRUE OAK DEEP ***Revolution Roofi ng recommends a minimum pitch of 3 degrees. When using TRUE OAK DEEP. Note: 1. Analysis based upon steady state of fl ow and Manning formula with n= Analysis based upon depth of fl ow 9.5mm (sheet overlap consider to be 2mm above the line of fl ow). 3. Analysis doesn t consider thermal limitations on maximum length, refer to Revolution Roofi ng for details. 4. The above tables do not consider gutter and downpipe requirements. FASTENER SPACING NON-CYCLONIC Crest Fastener Location 5 fasteners per sheet - end supports and end laps Maximum Support Spacings The maximum recommended support spacings are based on testing in accordance with AS , AS and AS The recommended roof spans take in to consideration both resistance to wind pressure and light roof traffi c (traffi c arising from maintenance). The wall spans take in to consideration the resistance to wind pressure only. 3 fasteners per sheet - internal supports (roofi ng should be lapped away from prevailing weather) Note: After exposure of cladding to an extreme wind event, it is recommended that inspection be performed to confi rm cladding integrity. * The above data displayed is based on trend data, which is a true representation of the average product capability. Note: Side lap fasteners are optional when using 5 fasteners per sheet, but are a requirement when only using 3 fasteners per sheet for valleys 3

18 REVSPEC TRUE OAK DEEP TRUE OAK DEEP INSTALLATION & SCREWS NON-CYCLONIC Side Laps Side-lapping of the True Oak DEEP may be a requirement at maximum spans. It is generally considered good practice to use fasteners along side-laps to help hold the sheet laps fi rmly in place and maintain a weatherproof joint. When cladding is supported, side-lap fasteners are generally not needed for extra strength. RECOMMENDED FASTENERS Suggested TRUE OAK DEEP - Non Cyclonic Pierce Fixing Type Crest Fixed Fixing To Steel (Up to 1.9mm) M x 50mm Hex Head HiGrip w/- Seal Fixing To Steel (2.0mm - 3.5mm) Self Drilling x 35mm Hex Head HiGrip w/- Seal Fixing To Timber M6.2-13x50mm or 65mm T17 Timber Valley Fixed (Wall Only) M6.2-13x25mm or x 16mm Metal Teks Hexagon Head with Seal - M6.2-13x25mm or x 25mm T17 ROOFING CREST FIXING Fixing to Steel Fixing to Timber VALLEY FIXING (WALL ONLY) Fixing to Steel Fixing to Timber 4

19 TRUE OAK SUPER 5 Patented technology EXCLUSIVE to Revolution Roofing FEATURES & BENEFITS MINIMUM ROOF PITCH 2 DEGREES REVSPEC TRUE OAK SUPER 5 121mm x 35mm corrugation. 735mm coverage. Suitable for roofi ng & walling applications. Highly sought after larger area and bolder corrugations. Ability to go down to a 2 degree pitch. 60% deeper, 50% wider & 100% stronger than standard corrugated. A contemporary cousin to the original deep 6 (152mm x 40mm) asbestos profi le. 50% more water carrying capacity than standard corrugated. The profi le is much stronger underfoot than standard shallow corrugated, will not dent under normal foot traffi c. Improved lapping resulting in no sagging or gaping. Note: To be used in conjunction with True Oak barge & ridge. The TRUE OAK SUPER 5 can go down to a minimum roof pitch of 2 degrees. Sheet lengths greater than 24m will require an expansion joint. Note: TOLERANCE & MASSES Measurement kg/lm On a roof pitch less than 3 degrees, we recommend that the pans be turned down in accordance with Australian Standards SAA HB Installation Code for metal roofi ng and wall cladding. Zincalume 0.40 BMT TRUE OAK SUPER 5 Masses Colorbond 0.40 BMT Zincalume 0.42 BMT Colorbond 0.42 BMT Zincalume 0.48 BMT Colorbond 0.48 BMT kg/m MATERIAL SPECIFICATIONS Tolerances Length: +7mm/ -7mm Width: +4mm/ -4mm Revolution Roofi ng only use 100% BlueScope Steel products. ZINCALUME steel aluminium/zinc alloy-coated steel complying with AS G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass); or Stainless Steel standard grade designation is AISI/ASTM Type 430; UNS No. S COLORBOND steel roofi ng metal thickness is 0.40, 0.42 or 0.48mm. G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Ultra base metal thickness is 0.42 or 0.48mm. G550, AZ200 (550MPa minimum yield stress, 200g/m 2 minimum coating mass). COLORBOND steel.60 Blue Orb G300, AZ150 (300Mpa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Metallic steel base metal thickness is 0.48mm. G550, AZ150 (550Mpa minimum yield stress, 150g/ m 2 minimum yield stress, 150g/m 2 minimum coating mass). The COLORBOND prepainted steel complies with AS/NZS2728:1997. Production & Delivery (WA Only) Please allow a 2 week lead time for production and delivery. Forward orders are recommended. We recommend you contact your nearest Revolution Roofi ng offi ce prior to ordering this product. GUARANTEED TO LAST Revolution Roofi ng are so sure that their new True Oak corrugated will stand the test of time they are willing to back it up with an exclusive True Oak 20 Year Watertight Installation Guarantee. This back-to-back material & corrosion warranty is available only when the product is installed by a Revolution Roofi ng Licensed Contractor. 20 YEAR Watertight Installation Guarantee TRUE OAK HISTORIC NEW COLOUR FROM THE PAST Even BlueScope Steel is excited! To coincide with the launch of Revolution Roofi ngs new True Oak corrugated profi les, BlueScope Steel have launched a new semi-metallic colour Cordite Grey in the style of the original graphite micaceous paints. RR12.1 1

20 REVSPEC TRUE OAK SUPER 5 TRUE OAK SUPER 5 SPAN TABLE NON-CYCLONIC Revolution Roofing TRUE OAK SUPER 5 Recommended Maximum Support Spacings (mm) SPAN TABLE Roof Span 0.48 BMT Trafficable 0.60 Controlled 0.60 Single Span End Span Internal Span Unstiffened Eaves Overhang STANDARD INTERPRETATION OF SPANS Single Span End Bay Design Parameters O End Span Internal Span End Span O Internal Bay O End Span Internal Span End Span O O = Overhang Stiffened Eaves Overhang Wall Span 0.40 BMT 0.48 BMT Single Span End Span Internal Span Unstiffened Eaves Overhang Stiffened Eaves Overhang - - Traffi cable Roof Span: Region A: Terrain Category 2 Height = 10m KL = 2.0 Vz = 45m/sec q*u = kpa qs = kpa Cp.e = Cp.i = 0.20 Note: Internal End K L 1.0 K L 2.0 C = C = P u = 1.03 kpa 1.82 kpa P s = 0.70 kpa 1.23 kpa Table limits for walls based on pressures stated in above table. Assumed that foot traffi c is distributed over a minimum of two ribs at any one time. Note: 1. For roofi ng the data is based on foot traffi c loading. 2. For walling the data is based on wind pressure. 3. The above data table is based on supports of 1mm BMT. INSTALLATION & SCREWS NON-CYCLONIC Side Laps Side-lapping of the True Oak SUPER 5 may be a requirement at maximum spans. It is generally considered good practice to use fasteners along side-laps to help hold the sheet laps fi rmly in place and maintain a weatherproof joint. When cladding is supported, side-lap fasteners are generally not needed for extra strength. RECOMMENDED FASTENERS Suggested TRUE OAK SUPER 5 - Non Cyclonic Pierce Fixing Type Fixing To Steel (Up to 1.9mm) Fixing To Steel (2.0mm - 3.5mm) Fixing To Timber Crest Fixed M x 50mm Hex Head HiGrip w/- Seal Self Drilling x 68mm Hex Head HiGrip w/- Seal M6.2-13x65mm or 65mm T17 Timber Valley Fixed (Wall Only) M6.2-13x25mm or x 16mm Metal Teks Hexagon Head with Seal M6.2-13x25mm or x 25mm T17 2

21 TRUE OAK SUPER 5 FASTENER SPACING NON-CYCLONIC Crest Fastener Location - Roofing 6 fasteners per sheet - end supports and end laps Note: Side lap fasteners are optional when using 6 fasteners per sheet. FASTENER SPACING CYCLONIC 3 fasteners per sheet - internal supports (roofi ng should be lapped away from prevailing weather) REVSPEC TRUE OAK SUPER 5 Crest Fastener Location Crest Fastener Location 6 fasteners per sheet - end supports and end laps 6 fasteners per sheet - internal supports (roofi ng should be lapped away from prevailing weather) Maximum Support Spacings The maximum recommended support spacings are based on testing in accordance with AS , AS and AS The recommended roof spans take in to consideration both resistance to wind pressure and light roof traffi c (traffi c arising from maintenance). The wall spans take in to consideration the resistance to wind pressure only. Note: After exposure of cladding to an extreme wind event, it is recommended that inspection be performed to confi rm cladding integrity. * The above data displayed is based on trend data, which is a true representation of the average product capability. ROOFING CREST FIXING VALLEY FIXING Fixing to Steel Fixing to Steel Fixing to Timber Fixing to Timber 3

22 REVSPEC TRUE OAK SUPER 5 TRUE OAK SUPER 5 This page has been intentionally left blank 4

23 HOW TO CREATE A TRUE OAK SPECIFICATION The Revolution Roofing product range is featured in the Steel Select and NATSPEC online specifying systems. These systems feature many tools created to make the process of researching, selecting and specifying steel roofing and wall cladding easier, they also ensure you have the most up to date technical information about the products. Please note a True Oak corrugated product specification can be accessed in this format by contacting your local Revolution Roofing representative or the online systems can be accessed through our site GENERAL ROOFING SPECIFICATION 1. Scope of work The scope of the work includes, but is not limited to the following; Supply & Installation of roof sheeting to the proposed new Building A. Supply & Installation of all gutters. Supply & Installation of all downpipes to existing stormwater system. Supply & Installation of wall cladding to proposed new Building A. 2. Aims & Responsibilities Provide a roofing system and associated work which; Remains intact and waterproof under the local or regional climatic conditions. Satisfies all other specified roofing and associated work requirements. 3. Cross References The project must conform to 4. Inspection EXAMPLE Allow sufficient notice so that inspection can be made of the roof supports and all parts of the project that pertain to the roofing and associated work which will be covered up or concealed. 5. Submissions Metal Roofing General Test: Type test the roof sheeting and fastenings to AS for resistance to concentrated load and to wind pressure. REVSPEC HOW TO CREATE A TRUE OAK SPECIFICATION The preferred contractor must be a an Revolution Roofing Licensed Contractor to install the materials and to gain the True Oak Warranties. The preferred contractor for the supply and installation of the project shall submit all structural engineering plans, details, calculations and specifications to the clients and building certifier for review and approval before commencement on site. 6. Materials & Components Self Drilling Screws- to manufacturers recommendations. Finish- Prefinish exposed fasteners left unpainted to match the roofing material. Profiled Fillers- Purpose made closed cell polyrethylene foam profiled to match the roofing profile. Locate profiled fillers under flashings to ridges and eaves as required. RR12.1 1

24 REVSPEC HOW TO CREATE A TRUE OAK SPECIFICATION HOW TO CREATE A TRUE OAK SPECIFICATION 7. Sheetmetal Roofing Scope: to provide a propriety system of preformed sheet and purpose made accessories. Prepainted and organic film/metal laminate products to AS/NZS 2728 Designation: CS1 Product Type: Roofing Product Finish: COLORBOND Roof Sheeting Design & Installation: To AS and HB 39 Material: Steel Profile: True Oak DEEP Thickness: 0.40mm BMT Colour: COLORBOND steel Monument 8. Sheetmetal Cladding Scope: to provide a propriety system of preformed sheet and purpose made accessories. Prepainted and organic film/metal laminate products to AS/NZS 2728 Designation: CS2 Product Type: Cladding Product Finish: COLORBOND Metallic wall cladding Design & Installation: To AS and HB 39 Material: Steel Profile: True Oak MID Thickness: 0.42mm BMT Colour: COLORBOND steel Cordite Grey 9. Installation EXAMPLE Protection General: Keep the roofing and rainwater system free of debris and loose material during construction, and leave them clear and unobstructed on completion. Repair any damage to the roofing and rainwater system. Thermal Movement Provide thermal movement in the roofing installation and structure to deal with expansion and contraction. Services & Penetrations The approved Revolution Roofing Licensed Contractor is responsible to adequately flash all roof penetrations in accordance with the services engineers specification. Tolerances Accepted tolerances as per the engineers specifications. 10. Completion Warranty The True Oak 20 Year Watertight Installation Guarantee is required for the project. Damage Any dented or otherwise damaged sheets are to be replaced at the expense of the contractor. Maintenance Manual Upon completion, a maintenance manual for the general maintenance and upkeep of the roof and associated products will be provided by the roofing supplier. 2

25 TRUE OAK CORRUGATED CURVING To complement our True Oak corrugated, Revolution Roofi ng also offer a wide range of corrugated curving options to complete any project. From the standard bull nose curving that suit traditional style buildings to the contemporary deep curve, Revolution can provide curving in either concave or convex confi gurations. With the ability to curve down to a radii as tight as 500mm for standard corrugated and True Oak Deep and 2m minimum radius for True Oak Super 5 curving, our dedicated curving staff and accurate curving machines ensure precision curving and a quality fi nish. BULLNOSE STANDARD CURVE BULLNOSE EXTENDED CURVE RADIUS CURVE REVSPEC TRUE OAK CORRUGATED CURVING RIDGE CURVE CONVEX CONCAVE CURVE UNDER SLUNG CURVE (CONCAVE) S CURVE Production & Delivery (WA Only) Please allow a 2 week lead time for production and delivery. Forward orders are recommended. We recommend you contact your nearest Revolution Roofi ng offi ce prior to ordering this product. RR12.1 1

26 REVSPEC TRUE OAK CORRUGATED CURVING TRUE OAK CORRUGATED CURVING MATERIAL SPECIFICATIONS Revolution Roofi ng use only 100% BlueScope Steel products. ZINCALUME steel aluminium/zinc alloy-coated steel complying with AS G300, AZ150 (300MPa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND steel aluminium/zinc alloy-coated steel complying with AS G300, AZ150 (300MPa minimum yield stress, 150g/m 2 minimum coating mass). Curving quality corrugated is manufactured from G300 substrate (0.60 BMT). MINIMUM ROOF PITCH 5 DEGREES For True Oak Deep corrugated curving a minimum roof pitch of 5 degrees is recommended. Lengths ORDERING TRUE OAK CORRUGATED CURVING When ordering True Oak curved corrugation the following details and specifi cation need to be provided: Profi le of sheet : Corrugated 16mm, True Oak DEEP or True Oak SUPER 5. Distance of fascia front to the wall (A). Height from the top of the fascia to point at which sheet touches the wall (B). The required concave or convex dip or rise. Length of straight section of sheet (C). Pitch angle from wall. Radius required (D). Number of sheets required. Sheet lengths required. Type of curve. If a gutter overhang is required (50mm required). Direction of laying. Type of material. If required in COLORBOND steel, is the colour required to topside or underside. Lengths are provided at your required length however a minimum sheet length of 2m is recommended. SPAN TABLE NON-CYCLONIC Revolution Roofing True Oak Corrugated Curving Recommended Maximum Support Spacings (mm) SPAN TABLE Roof Span 0.60 BMT Single Span 600 End Span 900 CURVED CORRUGATED FLASHINGS Utilising the Pittsburgh lock seam, Revolution Roofi ng provide a wide range of curved fl ashings in a variety of fi nishes. Templates are required to match existing curved projects. Internal Span 1200 The Pittsburgh Lock For further information regarding Revolution Roofi ng Roofi ng and Cladding fabrication, materials and sizing please do not hesitate to contact your nearest Revolution Roofi ng offi ce. 2

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28 MAXLINE 340 REVSPEC MAXLINE 340 FEATURES & BENEFITS Concealed fix flat profile. Self spanning up to 1500mm. Unique installation system. Fully structural - No substrate required. Genuine 325mm wide pan profile. Strong narrow needle 53mm rib line. Perfect for both walling and roofing, the patented, free span technology of the MaxLine 340 unique installation system allows self-spanning up to 1500mm without the need for marine ply. With a 340mm pan width and a 53mm rib height, the MaxLine 340 is the widest flat pan profile on the market that does not require an unsightly pan stiffener. Able to go down to a 1 degree pitch, the MaxLine 340 is the ideal choice of specifiers looking for an economical and stylish solution for any project. Get the European flat pan zinc and coper look without the expense thanks to Revolution Roofing s new and exclusive flat pan, needle rib roofing and cladding profile. Plus, as there are no stiffeners with the new MaxLine 340, the chance of unsightly oil canning is eliminated. MATERIAL SPECIFICATIONS Revolution Roofing only use 100% BlueScope Steel products. COLORBOND steel.60 Blue Orb G300, AZ150 (300Mpa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND steel 0.55 G300, AZ150 (300Mpa minimum yield stress, 150g/m 2 minimum coating mass). Also available in non-ferrous metals such as Copper, Aluminium, Titanium zinc, and Stainless Steel. Please contact your nearest Revolution Roofing office for specific details on colours, gauges and minimum order quantity. MINIMUM ROOF PITCH 1 DEGREE For the MaxLine 340 a minimum roof pitch of 1 degree is recommended. TOLERANCE & MASSES Measurement MaxLine 340 Masses Zincalume 0.60 BMT Colorbond 0.60 BMT Z600 Galvanised Metallic 0.55 BMT kg/lm kg/m m 2 /t Tolerances Length: +7mm/ -7mm Width: +4mm/ -4mm The MaxLine 340 has been tested to the following standards: AS Design and installation of sheet roof and wall cladding. AS Methods of testing sheet roof and walling cladding - Part 0: Introduction, list of methods and general requirements - Part 2: Methods of testing sheet roof and wall cladding - Resistance to wind pressures for non-cyclone regions. The Revolution Roofing MaxLine 340 is manufactured to AS1397 and AS2728 standards. The Revolution Roofing MaxLine 340 requires installation to follow the AS1445 and AS1565 standards following the HB39 code. Production & Delivery (WA Only) Please allow a 2 week lead time for production and delivery. Forward orders are recommended. We recommend you contact your nearest Revolution Roofing office prior to ordering this product. RR12.1 1

29 REVSPEC MAXLINE 340 MAXLINE 340 INSTALLATION & SCREWS NON-CYCLONIC Revolution Roofing recommend installing a waterproof, breathable, vapour membrane between the cladding and the support. This will offer a second line of defence against moisture ingress. The installation of the MaxLine 340 is to be carried out by a Revolution Roofing Licenced and Trained Contractor. Installation details are available on request. All fixings to be concealed and tolerance for material thermal movement must be allowed for during installation. Using the recommended fasteners, fix the first clip, with the arrow of the clip pointing towards the area to be laid at a 90 degree angle to the gutter in a straight line. Please endeavour to ensure the overlaps face away from the wind. All rainwater goods associated with the installation of MaxLine 340 are available from Revolution Roofing and must be fixed to allow for thermal expansion. Pan fixing The MaxLine 340 can be pan fixed to timber or steel supports with the recommended fasteners no less than 30mm from sheet ends. Sheet Ends At the end of the purlins, cut the deck and the clip to suit. It is recommended to allow roof sheets to overlap into gutters by about 50mm. Turn up MaxLine 340 pans at the ridge line. Pans should be turned down a the gutter line of lower pitches. Lengths Fix first sheet to clips using downward pressure ensuring deck is properly engaged into clip. Check there is adequate overhang of the sheet to the eaves line. Lengths are provided are your required length. CLIP FIXING Concealed fixing is the method of fixing sheets using fasteners, which do not pass through the sheet. Instead, the cladding is held in place with clips, refer the below table for fastening clips. MaxLine 340 Clip Fixing (Non-Cyclonic) Type With Insulation Fixing to Steel and Timber M6-11 x 25mm Roofzip Position the strap of the next clip over the top of the male rib then fix to previous clip using the locating tab. Proceed with next MaxLine 340 sheet by engaging the female rib onto the mal rib with the strap of the clip in between. Continue fixing clips for deck in same manner, check periodically with a string line that the deck is properly aligned. Without Insulation Note: M6-11 x 25mm Roofzip When fixing to timber please contact your Revolution Roofing representative for more information or refer to the pan fixing guide. 2

30 MAXLINE 340 SPAN TABLE NON-CYCLONIC Revolution Roofing MaxLine 340 Recommended Maximum Support Spacings (mm) SPAN TABLE Type of Roof Span BMT (mm) 0.55 Single Span 1500 End Span 900 STANDARD INTERPRETATION OF SPANS Single Span End Bay O End Span Internal Span Internal Bay O End Span Internal Span End Span O REVSPEC MAXLINE 340 Internal Span 1500 Unstiffened Eaves Overhang 250 Stiffened Eaves Overhang 250 End Span O Design Parameters O = Overhang Type of Wall Span BMT (mm) 0.55 Single Span 1800 End Span 900 Internal Span 900 Unstiffened Eaves Overhang 250 Stiffened Eaves Overhang 250 Maximum Support Spacings The maximum recommended support spacings are based on testing in accordance with AS , AS and AS The recommended roof spans take in to consideration both resistance to wind pressure and light roof traffic (traffic arising from maintenance). The wall spans take in to consideration the resistance to wind pressure only. Region A: Terrain Category 2 Height = 10m KL = 2.0 Vz = 45m/sec q*u = kpa qs = kpa Cp.e = Cp.i = 0.20 Note: Internal End K L 1.0 K L 2.0 C = C = P u = 1.03 kpa 1.82 kpa P s = 0.70 kpa 1.23 kpa Table limits for walls based on pressures stated in above table. Note: After exposure of cladding to an extreme wind event, it is recommended that inspection be performed to confirm cladding integrity. WALLING PAN FIXING RECOMMENDATIONS Fixing to Steel Fixing to Timber 3

31 REVSPEC MAXLINE 340 MAXLINE 340 This page has been intentionally left blank 4

32 CORRUGATED 16mm FEATURES & BENEFITS MINIMUM ROOF PITCH 5 DEGREES REVSPEC CORRUGATED 16mm 762mm coverage. Rolls accurately for a seamless finish. Available in a variety of gauges BMT, 0.48 BMT & For Corrugated 16mm a minimum roof pitch of 5 degrees is recommended. It is recommended that sheet lengths greater than 24m will require an expansion joint BMT curving quality. Made from 100% BlueScope steel. Suitable for both roofing and walling applications. TOLERANCE & MASSES The smooth lines of the corrugated allow the profile to create a modern finish or complement a traditional style building. A popular and reliable product, the Revolution Roofing Corrugated 16mm can be used as either a roofing or walling product. Measurement kg/lm Corrugated 16mm Masses Zincalume Colorbond Zincalume 0.42 BMT 0.42 BMT 0.48 BMT Colorbond Zincalume 0.48 BMT 0.60 BMT Colorbond 0.60 BMT The standard shallow corrugated is available in a range of materials, metal grades, colours and shapes. Whether for commercial, industrial or domestic use, the Revolution Roofing Corrugated 16mm profile has been designed to complement any building project. MATERIAL SPECIFICATIONS kg/m m 2 /t Tolerances Length: +7mm/ -7mm Width: +4mm/ -4mm Revolution Roofing only use 100% BlueScope Steel products. ZINCALUME steel aluminium/zinc alloy-coated steel complying with AS G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass); or Stainless Steel standard grade designation is AISI/ASTM Type 430; UNS No. S COLORBOND steel metal thickness is 0.35, 0.42 or 0.48mm. G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Ultra base metal thickness is 0.42 or 0.48mm. G550, AZ200 (550MPa minimum yield stress, 200g/m 2 minimum coating mass). COLORBOND steel.60 Blue Orb G300, AZ150 (300Mpa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Metallic steel base metal thickness is 0.48mm. G550, AZ150 (550Mpa minimum yield stress, 150g/ m 2 minimum yield stress, 150g/m 2 minimum coating mass). The COLORBOND prepainted steel complies with AS/ NZS2728:1997. The Revolution Corrugated 16mm has been tested to the following standards: AS Design and installation of sheet roof and wall cladding. AS Methods of testing sheet roof and walling cladding - Part 0: Introduction, list of methods and general requirements - Part 2: Methods of testing sheet roof and wall cladding - Resistance to wind pressures for non-cyclone regions. The Revolution Roofing Corrugated 16mm is manufactured to AS1397 and AS2728 standards. The Revolution Roofing Corrugated 16mm requires installation to follow the AS1445 and AS1565 standards following the HB39 code. RR12.1 1

33 REVSPEC CORRUGATED 16mm CORRUGATED 16mm SPAN TABLE NON-CYCLONIC Revolution Roofing Corrugated 16mm Recommended Maximum Support Spacings (mm) SPAN TABLE Roof Span 0.42 BMT 0.48 BMT Single Span End Span Internal Span Unstiffened Eaves Overhang Stiffened Eaves Overhang Wall Span 0.42 BMT 0.48 BMT End Span Internal Span SERVICEABILITY AND STRENGTH Span (mm) Non-Cyclonic 0.42 BMT NON-CYCLONIC Wind Uplift Resistance - Service and Strength Limit State Design End Span (Trend) Serviceability (kpa) Strength (kpa) Span (mm) Internal Span (Trend) Serviceability (kpa) Strength (kpa) Non-Cyclonic 0.48 BMT NON-CYCLONIC Wind Uplift Resistance - Service and Strength Limit State Design Note: 1. For roofing the data is based on foot traffic loading. 2. For walling the data is based on wind pressure. 3. The above data table is based on supports of 1.5mm BMT. Span (mm) End Span (Trend) Serviceability (kpa) Strength (kpa) Span (mm) Internal Span (Trend) Serviceability (kpa) Strength (kpa) STANDARD INTERPRETATION OF SPANS End Bay Internal Bay O End Span Internal Span End Span O * * 3.72 The above non-cyclonic data is based on supports of 1.5mm BMT G450 steel sections and the following fixings: Screws = M6.2-13tpi x 50mm hex head with seal. Single Span O End Span Cyclonic 0.42 BMT & 0.48 BMT CYCLONIC Wind Uplift Resistance - Service and Strength Limit State Design Internal Span End Span O Design Parameters O = Overhang Span (mm) End Span (kpa) 0.42 BMT 0.48 BMT Internal Span (kpa) End Span (kpa) Internal Span (kpa) Region A: Terrain Category 2 Height = 10m KL = 2.0 Vz = 45m/sec q*u = kpa qs = kpa Cp.e = Cp.i = 0.20 Note: Internal End K L 1.0 K L 2.0 C = C = P u = 1.03 kpa 1.82 kpa P s = 0.70 kpa 1.23 kpa Table limits for walls based on pressures stated in above table The above cyclonic data is based on supports of 1.5mm BMT G450 steel sections and the following fixings: Screws = 14g - 10tpi x 50mm Washers = BX CORRILOK 38 hex head 1mm thick washers. 2

34 CORRUGATED 16mm FASTENER SPACING NON-CYCLONIC Crest Fastener Location 5 fasteners per sheet - end supports and end laps 3 fasteners per sheet - internal supports (roofing should be lapped away from prevailing weather) REVSPEC CORRUGATED 16mm Valley Fastener Location 3 fasteners per sheet - internal supports (roofing should be lapped away from prevailing weather) 5 fasteners per sheet - end supports and end laps Note: Side lap fasteners are optional when using 5 fasteners per sheet, but are a requirement when only using 3 fasteners per sheet for valleys. FASTENER SPACING CYCLONIC Crest Fastener Location Crest Fastener Location 5 fasteners per sheet - end supports and end laps 5 fasteners per sheet - internal supports (roofing should be lapped away from prevailing weather) Maximum Support Spacings The maximum recommended support spacings are based on testing in accordance with AS , AS and AS The recommended roof spans take in to consideration both resistance to wind pressure and light roof traffic (traffic arising from maintenance). The wall spans take in to consideration the resistance to wind pressure only. Note: After exposure of cladding to an extreme wind event, it is recommended that inspection be performed to confirm cladding integrity. * The above data displayed is based on trend data, which is a true representation of the average product capability. 3

35 REVSPEC CORRUGATED 16mm CORRUGATED 16mm INSTALLATION & SCREWS NON-CYCLONIC Side Laps Revolution Roofing recommend using side lap fasteners at mid spans when using the corrugated at its maximum length. This ensures the sheet laps are held firmly in place and help reduce the possibility of future leaks that arise from expansion and contraction. The edge of the corrugated with its improved capillary action should always be used as the underlap. When cladding is supported, side lap fasteners are generally not needed for extra strength. Turning of Sheeting Ends RECOMMENDED FASTENERS Suggested Corrugated 16mm Non-Cyclonic Pierce Fixing Type Crest Fixed Valley Fixed (Wall Only) Fixing To Steel (Up to 1.9mm) M x 50mm Hex HiGrip w/- Seal x 16mm Metal Teks hexagon head with seal Fixing To Steel (2.0mm - 3.5mm) Self Drilling 12 x 35mm Hex Head HiGrip w/- Seal - Fixing To Timber M x 50mm Hex Head HiGrip w/ Seal M6-11 x 25mm hexagon head with seal It is common practice to overlap sheets into gutters by 50mm when the roof pitch is 25 degrees or in extreme weather areas. The valleys of the sheets should be turned down at lower ends and turned up at upper ends. Side Lap & Accessories Self drilling needle point stitching screws with hex, slot-head EPDM seal: 8-15x 15 or sealed blind rivets: 4.8 diameter aluminium Lengths Sheets are provided at your required length. Suggested Corrugated 16mm Cyclonic Pierce Fixing Type Fixing To Steel (Up to 1.9mm) Fixing To Timber Crest Fixed x 50 Hex head HG/ Seal + corrolok washers 1mm thick, class x 50 Hex head HG/ Seal + corrolok washers 1mm thick, class 4. Valley Fixed (Wall Only) x 16mm Metal Teks hexagon head with seal M6-11 x 25mm Roofzips hexagon head with seal Side Lap & Accessories Self drilling needle point stitching screws with hex, slot-head EPDM seal: 8-15 x 15 or sealed blind rivets: 4.8mm diameter aluminium. ROOFING CREST FIXING WALLING VALLEY FIXING Fixing to Steel Fixing to Steel Fixing to Timber Fixing to Timber 4

36 CORRUGATED CURVING To complement our corrugated profiles, Revolution Roofing also offer a wide range of corrugated curving options to complete any project. From the standard bull nose curving that suit traditional style buildings to the contemporary deep curve, Revolution can provide curving in either concave or convex configurations. With the ability to curve down to a radii as tight as 500mm, our dedicated curving staff and accurate curving machines ensure precision curving and a quality finish. REVSPEC CORRUGATED CURVING BULLNOSE STANDARD CURVE BULLNOSE EXTENDED CURVE RADIUS CURVE RIDGE CURVE CONVEX CONCAVE CURVE UNDER SLUNG CURVE (CONCAVE) S CURVE Production & Delivery (WA Only) Please allow a 2 week lead time for production and delivery. Forward orders are recommended. We recommend you contact your nearest Revolution Roofing office prior to ordering this product. RR12.1 1

37 REVSPEC CORRUGATED CURVING CORRUGATED CURVING MATERIAL SPECIFICATIONS Revolution Roofing use only 100% BlueScope Steel products. ZINCALUME steel aluminium/zinc alloy-coated steel complying with AS G300, AZ150 (300MPa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND steel aluminium/zinc alloy-coated steel complying with AS G300, AZ150 (300MPa minimum yield stress, 150g/m 2 minimum coating mass). Curving quality corrugated is manufactured from G300 substrate (0.60 BMT). MINIMUM ROOF PITCH 5 DEGREES For corrugated curving a minimum roof pitch of 5 degrees is recommended. Lengths ORDERING CORRUGATED CURVING When ordering curved corrugation the following details and specification need to be provided: Profile of sheet : Corrugated 16mm, True Oak DEEP or True Oak SUPER 5. Distance of fascia front to the wall (A). Height from the top of the fascia to point at which sheet touches the wall (B). The required concave or convex dip or rise. Length of straight section of sheet (C). Pitch angle from wall. Radius required (D). Number of sheets required. Sheet lengths required. Type of curve. If a gutter overhang is required (50mm required). Direction of laying. Type of material. If required in COLORBOND steel, is the colour required to topside or underside. Lengths are provided at your required length however a minimum sheet length of 2m is recommended. SPAN TABLE NON-CYCLONIC Revolution Roofing Corrugated Curving Recommended Maximum Support Spacings (mm) SPAN TABLE Roof Span 0.60 BMT Single Span 600 End Span 900 CURVED CORRUGATED FLASHINGS Utilising the Pittsburgh lock seam, Revolution Roofing provide a wide range of curved flashings in a variety of finishes. Templates are required to match existing curved projects. Internal Span 1200 The Pittsburgh Lock For further information regarding Revolution Roofing Roofing and Cladding fabrication, materials and sizing please do not hesitate to contact your nearest Revolution Roofing office. 2

38 REV-5 REVSPEC REV-5 FEATURES & BENEFITS MINIMUM ROOF PITCH 2 DEGREES 762mm coverage. Improved lapping & capillary action. Choice of pans & stiffeners in varying profiles. Suitable for both roofing & cladding applications. The distinct lines allow the profile to create a contemporary finish allowing the REV-5 to be the perfect solution for domestic and commercial applications. REV-5 can be used as both a roofing and walling product. REV-5 provides economy with its 762mm coverage as well as versatility in all applications. The subtle square shaped rib of 27mm ensures greater strength, spanning capability, lightness and rigidity enabling the optimisation of the roof design for a cost effective outcome. With its ease of installation roofers have used this reliable and strong profile for over 40 years. For REV-5 a minimum roof pitch of 2 degrees is recommended. Note: Measurement On a roof pitch less than 3 degrees, we recommend that the pans be turned down in to the gutter and turned up at the ridge line in accordance with Australian Standards SAA HB Installation Code for metal roofing and wall cladding. TOLERANCE & MASSES kg/lm Zincalume 0.35 BMT REV-5 Masses Colorbond 0.35 BMT Zincalume 0.42 BMT Colorbond 0.42 BMT Zincalume 0.48 BMT Colorbond 0.48 BMT kg/m m 2 /t MATERIAL SPECIFICATIONS Revolution Roofing only use 100% BlueScope Steel products. Tolerances Length: +7mm/ -7mm Width: +4mm/ -4mm ZINCALUME steel aluminium/zinc alloy-coated steel complying with AS G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass); or Stainless Steel standard grade designation is AISI/ASTM Type 430; UNS No. S COLORBOND steel metal thickness is 0.35, 0.42 or 0.48mm. G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Ultra base metal thickness is 0.42 or 0.48mm. G550, AZ200 (550MPa minimum yield stress, 200g/m 2 minimum coating mass). COLORBOND steel.60 Blue Orb G300, AZ150 (300Mpa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Metallic steel base metal thickness is 0.48mm. G550, AZ150 (550Mpa minimum yield stress, 150g/ m 2 minimum yield stress, 150g/m 2 minimum coating mass). The COLORBOND prepainted steel complies with AS/ NZS2728:1997. The REV-5 has been tested to the following standards: AS Design and installation of sheet roof and wall cladding. AS Methods of testing sheet roof and walling cladding - Part 0: Introduction, list of methods and general requirements - Part 2: Methods of testing sheet roof and wall cladding - Resistance to wind pressures for non-cyclone regions. The REV-5 is manufactured to AS1397 and AS2728 standards. The REV-5 requires installation to follow the AS1445 and AS1565 standards following the HB39 code. NCC-BCA Lo-Hi Cyclonic Tests. RR12.1 1

39 REVSPEC REV-5 REV-5 SPAN TABLE NON-CYCLONIC Revolution Roofing REV-5 Recommended Maximum Support Spacings (mm) SPAN TABLE Wall Span 0.35 BMT 0.42 BMT 0.48 BMT Single Span End Span Internal Span Stiffened Eaves Overhang Note: Revolution Roofing REV-5 Recommended Maximum Support Spacings (mm) SPAN TABLE Roof Span 0.42 BMT 0.48 BMT Single Span End Span Internal Span Unstiffened Eaves Overhang Stiffened Eaves Overhang For roofing the data is based on foot traffic loading. 2. For walling the data is based on wind pressure. 3. The above data table is based on supports of 1.5mm BMT BMT is recommended for walling applications only. STANDARD INTERPRETATION OF SPANS Internal Bay O SERVICEABILITY AND STRENGTH Span (mm) Non-Cyclonic 0.42 BMT NON-CYCLONIC Wind Uplift Resistance - Service and Strength Limit State Design End Span (Trend) Serviceability (kpa) Strength (kpa) Span (mm) Internal Span (Trend) Serviceability (kpa) Strength (kpa) Span (mm) Non-Cyclonic 0.48 BMT NON-CYCLONIC Wind Uplift Resistance - Service and Strength Limit State Design End Span (Trend) Serviceability (kpa) Strength (kpa) Span (mm) Internal Span (Trend) Serviceability (kpa) Strength (kpa) The above cyclonic data is based on supports of 1.5mm BMT G450 steel sections and the following fixings: Screws = M6.2-13tpi x 50mm hex head with seal Single Span End Bay O End Span Internal Span End Span O Design Parameters End Span Internal Span End Span O O = Overhang Span (mm) Cyclonic 0.42 BMT & 0.48 BMT Lo Hi Lo - CYCLONIC Wind Uplift Resistance - Strength Limit State Design to BCA End Span (kpa) 0.42 BMT 0.48 BMT Internal Span (kpa) End Span (kpa) Internal Span (kpa) Region A: Terrain Category 2 Height = 10m KL = 2.0 Vz = 45m/sec q*u = kpa qs = kpa Cp.e = Cp.i = 0.20 Note: Internal End K L 1.0 K L 2.0 C = C = P u = 1.03 kpa 1.82 kpa P s = 0.70 kpa 1.23 kpa Table limits for walls based on pressures stated in above table The above cyclonic data is based on supports of 1.5mm BMT G450 steel sections and the following fixings: Screws = 14g - 10tpi x 50mm hex head Washers = BX SQUARELOK 38 hex head 1mm thick washers.

40 REV-5 OPTIONAL V-SHAPED ALTERNATE PAN DETAIL REVSPEC REV-5 Revolution Roofing also offer an optional alternate pan detail for the REV-5 profile. For further information regarding this additional option please do not hesitate to contact your nearest Revolution Roofing office. FASTENER SPACING NON-CYCLONIC Crest Fastener Location 4 fasteners per sheet - end supports and end laps Pan Fastener Location 4 fasteners per sheet - end supports and end laps Note: Most common practice is: 4 fasteners for internal spans and 4 fasteners for single and end spans, equating to 5-6 screw per square metre. FASTENER SPACING CYCLONIC Crest Fastener Location 4 fasteners per sheet - end supports and end laps Pan Fastener Location 4 fasteners per sheet - end supports and end laps Note: Most common practice is: 4 fasteners for internal spans and 5 fasteners for single and end spans. Maximum Support Spacings The maximum recommended support spacings are based on testing in accordance with AS , AS and AS The recommended roof spans take in to consideration both resistance to wind pressure and light roof traffic (traffic arising from maintenance). The wall spans take in to consideration the resistance to wind pressure only. Note: After exposure of cladding to an extreme wind event, it is recommended that inspection be performed to confirm cladding integrity. * The above data displayed is based on trend data, which is a true representation of the average product capability. 3

41 REVSPEC REV-5 REV-5 INSTALLATION & SCREWS NON-CYCLONIC Side Laps Revolution Roofing recommend using side lap fasteners at mid spans when using the REV-5 at its maximum length. This ensures the sheet laps are held firmly in place and help reduce the possibility of future leaks that arise from expansion and contraction. The edge of the REV-5 with its improved capillary action should always be used as the underlap. When cladding is supported, side lap fasteners are generally not needed for extra strength. Turning of Sheeting Ends It is common practice to overlap sheets into box gutters by 150mm when roof pitch is less than 10º. The pans of the sheets should be turned down at lower ends and turned up at upper ends. When REV-5 is laid on a pitch less than 5 degrees, cut back the corner of the undersheet at the downhill end of the sheet to block capillary action. Lengths Sheets are supplied custom cut to long lengths. RECOMMENDED FASTENERS Type Crest Fixed Pan Fixed Side Lap & Accessories REV-5 Cyclonic Pierce Fixing Type Fixing to Steel Fixing To Timber Crest Fixed REV-5 Non-Cyclonic Pierce Fixing Fixing to Steel (Up to 1.9mm) M x 50mm Hex Head HiGrip w/- Seal M6.2-13x25mm or x 16mm Metal Teks Hexagon Head with Seal M x 50mm Hex Head HG/Sea + Squarelok washers C4, 1mm thick, class 4 Fixing To Steel (2.0mm - 3.5mm) Self Drilling x 45mm Hex Head HiGrip w/- Seal - Fixing To Timber M6.2-13x65mm or 65mm T17 Timber M6.2-13x25mm or x 25mm T17 Self drilling needle point stitching screws with hex, slot-head EPDM seal: 8-15 x 15 alternatively self drilling screws with hex, washer-head & EPDM seal:10-16 x 16 or sealed blind rivets: 4.8mm diameter aluminium. M x 50mm Hex Head HG/Seal + Squarelok washers C4, 1mm thick, class 4 Pan Fixed x 16mm Metal Teks hexagon head with seal + Squarelok washers C4, 1mm thick, class 4 M6-11 x 25mm Roofzips hexagon head with seal + Squarelok washers C4, 1mm thick, class 4 CREST OR PAN FIXING Side Lap & Accessories Self drilling needle point stitching screws with hex, slot-head EPDM seal: 8-15 x 15 alternatively self drilling screws with hex, washer-head & EPDM seal:10-16 x 16 or sealed blind rivets: 4.8mm diameter aluminium. REV-5 can be crest or pan fixed to timber or steel supports with the recommended fasteners no less than 30mm from sheet ends. Fixing to Steel Fixing to Timber 4

42 REVSPAN 700 REVSPEC REVSPAN 700 FEATURES & BENEFITS 700mm coverage. Traditional yet popular roofing & cladding profile. Contemporary trapezoidal profile. Modern & square design. Available in both roofing & walling applications. Perfect for both domestic and industrial applications. Improved lapping & capillary action. Superior strength with a higher squarer multi rib design. Greater spanning qualities. Suitable cladding applications. Durable and ideal for high traffic areas. MATERIAL SPECIFICATIONS Revolution Roofing only use 100% BlueScope Steel products. ZINCALUME steel aluminium/zinc alloy-coated steel complying with AS G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass); or Stainless Steel standard grade designation is AISI/ASTM Type 430; UNS No. S COLORBOND steel metal thickness is 0.35, 0.42 or 0.48mm. G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Ultra base metal thickness is 0.42 or 0.48mm. G550, AZ200 (550MPa minimum yield stress, 200g/m 2 minimum coating mass). COLORBOND steel.60 Blue Orb G300, AZ150 (300Mpa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Metallic steel base metal thickness is 0.48mm. G550, AZ150 (550Mpa minimum yield stress, 150g/m 2 minimum yield stress, 150g/m 2 minimum coating mass). The COLORBOND prepainted steel complies with AS/ NZS2728:1997. MINIMUM ROOF PITCH 3 DEGREES For REVSPAN 700 a minimum roof pitch of 3 degrees is recommended for short lengths. Note: TOLERANCE & MASSES Measurement On a roof pitch less than 3 degrees, we recommend that the pans be turned down in to gutter and turned up at the ridge line in accordance with Australian Standards SAA HB Installation Code for metal roofing and wall cladding. REVSPAN 700 Masses Zincalume 0.42 BMT Colorbond 0.42 BMT Zincalume 0.48 BMT Colorbond 0.48 BMT kg/lm kg/m m 2 /t Tolerances Length: +7mm/ -7mm Width: +4mm/ -4mm The REVSPAN 700 has been tested to the following standards: AS Design and installation of sheet roof and wall cladding. AS Methods of testing sheet roof and walling cladding - Part 0: Introduction, list of methods and general requirements - Part 2: Methods of testing sheet roof and wall cladding - Resistance to wind pressures for non-cyclone regions. The Revolution Roofing REVSPAN 700 is manufactured to AS1397 and AS2728 standards. The Revolution Roofing REVSPAN 700 requires installation to follow the AS1445 and AS1565 standards following the HB39 code. RR12.1 1

43 REVSPEC REVSPAN 700 REVSPAN 700 SPAN TABLE NON-CYCLONIC Revolution Roofing REVSPAN 700 Recommended Maximum Support Spacings (mm) SPAN TABLE Roof Span 0.42 BMT 0.48 BMT Single Span End Span Internal Span Unstiffened Eaves Overhang Stiffened Eaves Overhang Wall Span 0.42 BMT 0.48 BMT SERVICEABILITY AND STRENGTH Span (mm) Non-Cyclonic 0.42 BMT NON-CYCLONIC Wind Uplift Resistance - Service and Strength Limit State Design End Span Serviceability (kpa) Strength (kpa) Span (mm) Internal Span Serviceability (kpa) Strength (kpa) Single Span End Span Internal Span Unstiffened Eaves Overhang Stiffened Eaves Overhang Span (mm) Non-Cyclonic 0.48 BMT NON-CYCLONIC Wind Uplift Resistance - Service and Strength Limit State Design End Span Serviceability (kpa) Strength (kpa) Span (mm) Internal Span Serviceability (kpa) Strength (kpa) Note: 1. For roofing the data is based on foot traffic loading. 2. For walling the data is based on wind pressure. 3. The above data table is based on supports of 1.5mm BMT. STANDARD INTERPRETATION OF SPANS Single Span End Bay O End Span Internal Span Internal Bay O End Span Internal Span End Span O Span (mm) Cyclonic 0.42 BMT & 0.48 BMT CYCLONIC Wind Uplift Resistance - Service and Strength Limit State Design End Span (kpa) 0.42 BMT 0.48 BMT Internal Span (kpa) End Span (kpa) Internal Span (kpa) End Span O Design Parameters Region A: Terrain Category 2 Height = 10m KL = 2.0 Vz = 45m/sec q*u = kpa qs = kpa Cp.e = Cp.i = 0.20 Note: Internal O = Overhang End K L 1.0 K L 2.0 C = C = P u = 1.03 kpa 1.82 kpa P s = 0.70 kpa 1.23 kpa Table limits for walls based on pressures stated in above table The above cyclonic data is based on supports of 1.5mm BMT G450 steel sections and the following fixings: Screws = 14g - 10tpi x 53mm Washers = BX SQUARELOK C4 1mm thick washers. 2

44 REVSPAN 700 FASTENER SPACING NON-CYCLONIC Crest Fastener Location 4 fasteners per sheet - end supports and end laps Pan Fastener Location 4 fasteners per sheet - end supports and end laps REVSPEC REVSPAN 700 Note: Most common practice is: 4 fasteners for internal spans and 5 fasteners for single and end spans, equating to 5-6 screw per square metre. FASTENER SPACING CYCLONIC Crest Fastener Location Pan Fastener Location 4 fasteners per sheet - end supports and end laps 4 fasteners per sheet - end supports and end laps Note: Most common practice is: 4 fasteners for internal spans and 5 fasteners for single and end spans. Maximum Support Spacings The maximum recommended support spacings are based on testing in accordance with AS , AS and AS The recommended roof spans take in to consideration both resistance to wind pressure and light roof traffic (traffic arising from maintenance). The wall spans take in to consideration the resistance to wind pressure only. Note: After exposure of cladding to an extreme wind event, it is recommended that inspection be performed to confirm cladding integrity. * The above data displayed is based on trend data, which is a true representation of the average product capability. 3

45 REVSPEC REVSPAN 700 REVSPAN 700 INSTALLATION & SCREWS NON-CYCLONIC The Revolution Roofing REVSPAN 700 is pierce-fixed to timber or steel supports. This means that fastener screws pass through sheeting. You can place screws through the crests or in the pans. For wall cladding use pan fixing however to maximise watertightness for roofing, always place the screws through the crests. Side Laps Revolution Roofing recommend using side lap fasteners at mid spans for purlin spacing s over 900mm and girt spacing s over 1200mm when using the REVSPAN 700 at its maximum length. This ensures the sheet laps are held firmly in place and help reduce the possibility of future leaks that arise from expansion and contraction. The edge of the REVSPAN 700 with its improved capillary action should always be used as the underlap. When cladding is supported, side lap fasteners are generally not needed for extra strength. Turning of Sheeting Ends RECOMMENDED FASTENERS Suggested REVSPAN 700 Non-Cyclonic Pierce Fixing Type Crest Fixed Valley Fixed (Wall Only) Side Lap & Accessories Type Fixing To Steel (Up to 1.9mm) M x 50mm Hex Head HiGrip w/- Seal M6.2-13x25mm or x 16mm Metal Teks Hexagon Head with Seal Fixing To Steel (2.0mm - 3.5mm) Self Drilling x 45mm Hex Head HiGrip w/- Seal - Fixing To Timber M6.2-13x50mm Hex Head Hi Grip w/- Seal M6.2-13x25mm or x 25mm T17 Self drilling needle point stitching screws with hex, slot-head EPDM seal: 8-15x 15 or sealed blind rivets: 4.8 diameter aluminium Suggested REVSPAN 700 Cyclonic Pierce Fixing Fixing To Steel (Up to 1.9mm) Fixing To Timber It is common practice to overlap sheets into gutters by 50mm when the roof pitch is 25 degrees or in extreme weather areas. The pans of the sheets should be turned down at lower ends and turned up at upper ends. When REVSPAN 700 is laid on a pitch less than 5 degrees, cut back the corner of the undersheet, at the downhill end of the sheet to block capillary action. Lengths Sheets are provided at your required length. Crest Fixed Valley Fixed (Wall Only) Side Lap & Accessories x 50 Hex head HG/Seal + corrolok washers 1mm thick, class 4. M6.2-13x25mm or x 16mm Metal Teks Hexagon Head with Seal x 50 Hex head HG/Seal + corrolok washers 1mm thick, class 4. M6.2-13x25mm or x 25mm T17 Self drilling needle point stitching screws with hex, slot-head EPDM seal: 8-15x 15 or sealed blind rivets: 4.8 diameter aluminium 4

46 REVSPAN 700 ROOFING CREST FIXING Fixing to Steel Fixing to Timber REVSPEC REVSPAN 700 WALLING PAN FIXING Fixing to Steel Fixing to Timber 5

47 REVSPEC REVSPAN 700 REVSPAN 700 This page has been intentionally left blank 6

48 REV-KLIP 700 REVSPEC REV-KLIP 700 FEATURES & BENEFITS 700mm coverage. 3 pan concealed fix profile. Screw fixed option. Squared shoulders with a distinct & classically smooth finish. Mobile mill option available., long straight runs can be rolled on site to your length requirements. Suitable for roofing & walling applications. MINIMUM ROOF PITCH 1 DEGREE For REV-KLIP 700 a minimum roof pitch of 1 degree is recommended. Note: On a roof pitch less than 3 degrees, we recommend that the pans be turned down in to gutter and turned up at ridge line in accordance with Australian Standards SAA HB Installation Code for metal roofing and wall cladding. TOLERANCE & MASSES MATERIAL SPECIFICATIONS Revolution Roofing only use 100% BlueScope Steel products. ZINCALUME steel aluminium/zinc alloy-coated steel complying with AS G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass); or Stainless Steel standard grade designation is AISI/ASTM Type 430; UNS No. S COLORBOND steel metal thickness is 0.35, 0.42 or 0.48mm. G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Ultra base metal thickness is 0.42 or 0.48mm. G550, AZ200 (550MPa minimum yield stress, 200g/m 2 minimum coating mass). COLORBOND steel.60 Blue Orb G300, AZ150 (300Mpa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Metallic steel base metal thickness is 0.48mm. G550, AZ150 (550Mpa minimum yield stress, 150g/m 2 minimum yield stress, 150g/m 2 minimum coating mass). The COLORBOND prepainted steel complies with AS/ NZS2728:1997. Measurement REV-KLIP 700 Masses Zincalume 0.42 BMT Colorbond 0.42 BMT Zincalume 0.48 BMT Colorbond 0.48 BMT kg/lm kg/m m 2 /t Tolerances Length: +7mm/ -7mm Width: +4mm/ -4mm The REV-KLIP 700 has been tested to the following standards: AS Design and installation of sheet roof and wall cladding. AS Methods of testing sheet roof and walling cladding - Part 0: Introduction, list of methods and general requirements - Part 2: Methods of testing sheet roof and wall cladding - Resistance to wind pressures for non-cyclone regions. The REV-KLIP 700 is manufactured to AS1397 and AS2728 standards. The REV-KLIP 700 requires installation to follow the AS1445 and AS1565 standards following the HB39 code. RR12.1 1

49 REVSPEC REV-KLIP 700 REV-KLIP 700 INSTALLATION & SCREWS NON-CYCLONIC Using the recommended fasteners, fix the first clip, with the arrow of the clip pointing towards the area to be laid at a 90 degree angle to the gutter in a straight line. Please endeavour to ensure the overlaps face away from the wind. Sheet Ends At the end of the purlins, cut the deck and the clip to suit. It is recommended to allow roof sheets to overlap into commercial box gutters by about 100mm - 50mm on a pitch less than 5. Turn up REV-KLIP 700 pans at the ridge line. Pans should be turned down at the gutter line of lower pitches. Fix first sheet to clips using downward pressure ensuring deck is properly engaged into clip. Check there is adequate overhang of the sheet to the eaves line. Lengths Sheets are provided at your required length, including lengths too long for standard transport. Revolution Roofing also offer an on site rollforming service for continuous on site rolling, further information can be found on page 4 of this section. CLIP FIXING Concealed fixing is the method of fixing sheets using fasteners, which do not pass through the sheet. Instead, the cladding is held in place with clips. The screws below are for clip fastening only. REV-KLIP 700 Clip Fixing (Non-Cyclonic) Position the strap of the next clip over the top of the male then fix to previous REV-KLIP 700 clip using the locating tabs. Proceed with next REV-KLIP 700 sheet by engaging the female rib onto the male rib with the strap of the clip in between. Type With Insulation Without Insulation Fixing to Steel (up to 3mm) x 25mm Metal Teks hexagonal head x 25mm Metal Teks hexagonal head *Note: When fixing to timber please contact your Revolution Roofing representative for more information or refer to the pan fixing guide. Continue fixing clips for deck in same manner, check periodically with a string line that the deck is properly aligned. 2

50 REV-KLIP 700 PAN FIXING REV-KLIP 700 can be pan fixed to timber or steel supports with the recommended fasteners no less than 30mm from sheet ends. This is common fixing practice for verandah and canopy situations, where the use of clips is not required. We recommend you speak with your Revolution Roofing staff member prior to fixing. Fixing to Steel Span Table Non-Cyclonic Revolution Roofing REV-KLIP 700 Recommended Maximum Support Spacings (mm) SPAN TABLE Roof Span 0.42 BMT 0.48 BMT Single Span End Span Internal Span REVSPEC REV-KLIP 700 Unstiffened Eaves Overhang Stiffened Eaves Overhang Wall Span 0.42 BMT 0.48 BMT Single Span Fixing to Timber End Span Internal Span Unstiffened Eaves Overhang Stiffened Eaves Overhang Note: 1. For roofing the data is based on foot traffic loading. 2. For walling the data is based on wind pressure. 3. The above data table is based on supports of 1.5mm BMT, G450 steel sections. STANDARD INTERPRETATION OF SPANS Internal Bay O End Bay End Span Internal Span End Span O O Single Span End Span Internal Span End Span O O = Overhang Design Parameters Region A: Terrain Category 2 Height = 10m KL = 2.0 Vz = 45m/sec q*u = kpa qs = kpa Cp.e = Cp.i = 0.20 Note: Internal End K L 1.0 K L 2.0 C = C = P u = 1.03 kpa 1.82 kpa P s = 0.70 kpa 1.23 kpa Table limits for walls based on pressures stated in above table. 3

51 REVSPEC REV-KLIP 700 REV-KLIP 700 LOAD SPAN TABLE Span (mm) REV-KLIP 700 Clip Fixed Deck G BMT NON-CYCLONIC Wind Uplift Resistance REV-KLIP 700 Clip Fixed Deck G BMT NON-CYCLONIC Wind Uplift Resistance Double & End Span * Double & End Span * 0.42 BMT 0.48 BMT Serviceability (kpa) Strength (kpa) Serviceability (kpa) Strength (kpa) Required Fixings: Screws Self drilling metal screws 12 gauge - 14 tpi x 20mm length Note: Double span results are applicable to both end spans and internal spans for continuous sheets. After exposure of cladding to an extreme wind event, it is recommended that inspection be preformed to confirm cladding integrity. 4

52 REV-KLIP 700 ONSITE ROLLFORMING ON SITE ROLL FORMING Revolution not only has the latest in concealed fix roof decks but also has the flexibility to meet the design requirements of the most far sighted and imaginative architects. Onsite roll forming enables Revolution to roll any length sheet on site. Custom built, state of the art, technology brings the factory to your site. Watch it happen before your eyes! The sheets can be rolled on the ground to be craned on to the roof or talk to Revolution about the roll to roof option. FEATURES & BENEFITS No potentially corrosive step joints. Enhances appearance of roof. Eliminates the need for costly police escorts. Product only handled once. Rapid turn around time. Revolution s unique 20 Year Concealed Fix Guarantee. Re-roofing options for older commercial buildings. Revolution project management assistance. REVSPEC REV-KLIP 700 ONSITE ROLLFORMING RR12.1 1

53 REVSPEC REV-KLIP 700 ONSITE ROLLFORMING REV-KLIP 700 ONSITE ROLLFORMING This page has been intentionally left blank 2

54 SPRING CURVING Revolution Roofing is able to mechanically pre-curve its True Oak and Corrugated 16mm products. However all profiles are able to be fixed to a curved surface within certain strict parameters which are listed in the following tables. The process is referred to as Spring Curving or Spring Fixing. Please note there is a propensity for all spring curved installations to oil can which is a wave like effect, particularly in the pan of the sheet. When determining the design of your roof, the acceptability of the likely extent of the oil canning should be taken into consideration. Consult the experts at Revolution for further advice. REVSPEC SPRING CURVING Pierce Fixed Decks Convex Spring Curving Concave Spring Curving Measurement REVSPAN BMT 0.48 BMT 0.42 BMT REV BMT Corrugated 16mm 0.42 BMT 0.48 BMT 0.60 BMT Measurement REVSPAN BMT 0.48 BMT 0.42 BMT REV BMT Corrugated 16mm 0.42 BMT 0.48 BMT 0.60 BMT Minimum Radius (m) Minimum Radius (m) Purlin Spacing of Minimum Radius (m) Purlin Spacing of Minimum Radius (m) Maximum Radius (m) Note: Note: 1. All side laps should be silicone sealed over the crest of the arch at points at which the pitch of the angle on the radius is beneath the recommended minimum pitch for the profile being used. 2. Where possible continuous sheet lengths should be used. If it is essential to end lap sheets, ensure they are end lapped away from the top of the arch. Each sheet length should span at least 3 purlins. 1. Pitch at lower end of concave roof should not be under the recommended minimum pitch for the profile being used. 2. Watertightness cannot be guaranteed, silicone sealing of side laps may be required. 3. It is not advisable to end lap concave spring curving. 3. Spring curved roofs are more susceptible to damage, therefore any unnecessary foot traffic should be avoided. Do not walk between the purlins or in the pans of the sheets. The structural integrity of the sheet will not be affected if it is installed to Revspec design parameters. RR12.1 1

55 REVSPEC SPRING CURVING SPRING CURVING SPRING CURVED OVER RIDGES Spring curving of ridges is a popular choice as it eliminates the need for ridge capping. Installation of Spring Curving on Ridges With spring curving, sheeting can be laid from eave to eave and spring curved between the ridge purlins. Start at the bottom on one side. Fix to the first purlin then move to the next purlin up the roof. Continue in this manner up the roof and then back down. If you fix one side then pin the other side. Please not the sheet at the top may have a gap between the purlins. Oil canning may also occur in the process of spring curving ridges. Side Laps Ridge Curve All side laps must be sealed the entire length of the curve. Recommended Minimum Ridge Purlin Spacing For Spring Curved Ridges Maximum Roof Slope REVSPAN 700 REV-5 Corrugated 16mm REV-KLIP Degree (1 in 30) 3 Degree (1 in 20) 4 Degree (1 in 15) 5 Degree (1 in 12) 6 Degree (1 in 10) 7 Degree (1 in 8) N/A N/A N/A N/A N/A N/A N/A N/A N/A The roof slopes for the above profiles should not be exceeded. SPRING CURVING REV-KLIP 700 REV-KLIP 700, because it is a concealed fix product, will not spring curve to as tight radii as pierce fixed products. However it will perform well down to a radii of 60 metres to 70 metres. The degree of acceptability of oil canning will feature in the design decision process. Consult the experts at Revolution for further advice. For further information regarding Revolution Roofing Roofing and Cladding fabrication, materials and sizing please do not hesitate to contact your nearest Revolution Roofing office. 2

56 V-DEK REVSPEC V-DEK FEATURES & BENEFITS Traditionally used as a free spanning verandah deck, this versatile profile is ideal for commercial applications as a decorative panel. The V-DEK is a pan fixed profile. Makes an attractive ceiling profile. Providing a classically smooth ceiling finish in various gloss colours to enhance the appearance of your structure. The V-DEK offers spanning capabilities up to 4.5m without the need for unsightly roof purlins *. Commercial quantities are available in the single sided full COLORBOND steel range on application. Manufactured from light.42 BMT hi-tensile ZINCALUME steel or COLORBOND steel. See further details in the verandah section of this manual. Note * Non trafficable verandah applications only. MATERIAL SPECIFICATIONS Revolution Roofing only use 100% BlueScope Steel products. ZINCALUME steel aluminium/zinc alloy-coated steel complying with AS G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass); or Stainless Steel standard grade designation is AISI/ASTM Type 430; UNS No. S MINIMUM ROOF PITCH 1 DEGREE For V-DEK a minimum roof pitch of 1 degree is recommended. Tolerances Length: +7mm/ -7mm Width: +4mm/ -4mm The V-DEK has been tested to the following standards: AS Design and installation of sheet roof and wall cladding AS Methods of testing sheet roof and walling cladding - Part 0: Introduction, list of methods and general requirements - Part 2: Methods of testing sheet roof and wall cladding - Resistance to wind pressures for non-cyclone regions The Revolution Roofing V-DEK is manufactured to AS1397 and AS2728 standards. The Revolution Roofing V-DEK requires installation to follow the AS1445 and AS1565 standards following the HB39 code. COLORBOND steel metal thickness is 0.35, 0.42 or 0.48mm. G550, AZ150 (550MPa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Ultra base metal thickness is 0.42 or 0.48mm. G550, AZ200 (550MPa minimum yield stress, 200g/m 2 minimum coating mass). COLORBOND steel.60 Blue Orb G300, AZ150 (300Mpa minimum yield stress, 150g/m 2 minimum coating mass). COLORBOND Metallic steel base metal thickness is 0.48mm. G550, AZ150 (550Mpa minimum yield stress, 150g/m 2 minimum yield stress, 150g/m 2 minimum coating mass). Production & Delivery (WA Only) Please allow a 2 week lead time for production and delivery. Forward orders are recommended. We recommend you contact your nearest Revolution Roofing office prior to ordering this product. The COLORBOND prepainted steel complies with AS/ NZS2728:1997. RR12.1 1

57 REVSPEC V-DEK V-DEK SERVICEABILITY AND STRENGTH DOUBLE SIDED COLOURS AVAILABLE Design Wind Pressure (kpa) Span (mm) Non-Cyclonic 0.42 BMT NON-CYCLONIC Wind Uplift Resistance - Service and Strength Limit State Design Serviceability (kpa) Span Strength (kpa) Providing a classically smooth ceiling finish in various gloss colours to enhance the appearance of your structure. Paperbark Gloss / Paperbark Paperbark Gloss / Woodland Grey Paperbark Gloss / Ironstone Classic Cream Gloss / Classic Cream Classic Cream Gloss / Woodland Grey Classic Cream Gloss / Monument Classic Cream Gloss / Manor Red Thredbo White Gloss / Surfmist Note: After exposure of cladding to an extreme wind event, it is recommended that inspection be performed to confirm cladding integrity. 2

58 V-DEK INSTALLATION PAN FIXING REVSPEC V-DEK Please endeavour to ensure the overlaps face away from the prevailing weather. V-DEK can be pan fixed to timber or steel supports with the recommended fasteners no less than 30mm from sheet ends. Sheet Ends At the end of the purlins, cut the deck to suit. It is recommended to allow roof sheets to overlap into gutters by about 50mm. Turn up V-DEK pans at the ridge line. Pans should be turned down at the gutter line of lower pitches. Fixing to Steel Lengths Sheets are provided at your required length. PIERCED PAN FIXING Fixing to Timber V-DEK Pierced Fixing (Non-Cyclonic) (3 screws per sheet) Fixing to Steel (up to 3mm) Fixing to Timber x 20mm Metal Teks hexagonal head with seal M6-11 x 25mm Roofzips hexagonal head with seal Note: 3 screws per sheet per purlin is recommended. 3

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60 DECORATIVE PRESSED METAL FEATURES & BENEFITS 2400mm x 1200mm pressed metal sheets. Classic Fishscale design. Ideal for decorative surfaces such as ceilings, bars, internal walling, decorative outdoor features and much more. Minimal maintenance required and easy to clean. Available in 0.55 BMT gauge (0.60 total coated thickness). Horizontal & vertical application opportunities. Economical in comparison to heavily textured wallpaper. Transform the look and feel of a room with a durable decorative surface. Available in a variety of finishes from aluminium to COLORBOND steel. The Revolution decorative metal sheeting adds a distinguishable feature to any project, creating a personalised element to the design whilst producing a classic style. This Fishscale design was originally used as the roofing cladding for small sun awnings and decorative features on the roofs of traditional homes. MATERIAL SPECIFICATIONS Revolution Roofing only use 100% BlueScope Steel products. ZINCALUME steel aluminium/zinc alloy-coated steel complying with AS G300, AZ150 (300MPa minimum yield stress, 150g/m 2 minimum coating mass); or Stainless Steel standard grade designation is AISI/ASTM Type 430; UNS No. S COLORBOND Ultra base metal thickness is 0.55mm. G300, AZ200 (300MPa minimum yield stress, 200g/m 2 minimum coating mass). COLORBOND Metallic steel base metal thickness is 0.55mm. G300, AZ150 (300Mpa minimum yield stress, 150g/m 2 minimum yield stress, 150g/m 2 minimum coating mass). The COLORBOND prepainted steel complies with AS/NZS2728:1997. Production & Delivery (WA Only) Please allow a 2 week lead time for production and delivery. Forward orders are recommended. We recommend you contact your nearest Revolution Roofing office prior to ordering this product. REVSPEC DECORATIVE PRESSED METAL Revolution decorative sheeting now lends itself to interior wall cladding and we see interior designers and home renovators constantly coming up with new applications, from durable decorative surfaces in public bars and shops to splashbacks, ceilings, panels and much more. The unique character of the Fishscale design allows you to transform the look of a room by providing a distinctive decorated surface and offers stunning aesthetic results for the home or business. MASSES Measurement FISHSCALE Masses Zincalume 0.55 BMT Colorbond 0.55 BMT Z600 Galvanised kg/lm 5.50 kg 5.60 kg 6.90 kg 2400mm x 1200mm kg kg kg m 2 sheet RR12.1 1

61 REVSPEC DECORATIVE PRESSED METAL DECORATIVE PRESSED METAL APPLICATION OF REVOLUTION DECORATIVE SHEETING Installing pressed metal can be easily done by a roofer or individually as there is no detailed finishing work required as there is with plasterboard. The pressed metal sheets may be glued into position using a skirting board or temporary horizontal batten to support them from slipping while the glue is hardening. Pop rivets may be also used to steady higher panels to fixed ones below while they are drying. On ceilings they are installed either by overlaying the panels on furring strips or using the metal to line a new ceiling installation in place of plasterboard. The sheets are provided with an overlap joint to the neighbouring sheets to allow for expansion and contraction due to temperature changes. In all public areas subject to knocking or kicking it is best to use the Galvanised option as also in the case of a roofing application which could be exposed to hail stones. Lower impact wall applications in domestic installations are quite well served with the aluminium panels. 2

62 HOW TO CREATE A REVOLUTION SPECIFICATION The Revolution Roofing product range is featured in the Steel Select and NATSPEC online specifying systems. These systems feature many tools created to make the process of researching, selecting and specifying roofing and wall cladding easier, they also ensure you have the most up to date technical information about the products. Please note a Revolution product specification can be accessed in this format by contacting your local Revolution Roofing representative or the online systems can be accessed through our site GENERAL ROOFING SPECIFICATION 1. Scope of work The scope of the work includes, but is not limited to the following; Supply & Installation of roof sheeting to the proposed new Building A. Supply & Installation of all gutters. Supply & Installation of all downpipes to existing stormwater system. Supply & Installation of wall cladding to proposed new Building A. 2. Aims & Responsibilities Provide a roofing system and associated work which; Remains intact and waterproof under the local or regional climatic conditions. Satisfies all other specified roofing and associated work requirements. 3. Cross References The project must conform to 4. Inspection Allow sufficient notice so that inspection can be made of the roof supports and all parts of the project that pertain to the roofing and associated work which will be covered up or concealed. EXAMPLE 5. Submissions Metal Roofing General Test: Type test the roof sheeting and fastenings to AS for resistance to concentrated load and to wind pressure. The preferred contractor must be a an Revolution Roofing Licensed Contractor to install the materials and to gain the Revolution Warranties. The preferred contractor for the supply and installation of the project shall submit all structural engineering plans, details, calculations and specifications to the clients and building certifier for review and approval before commencement on site. REVSPEC HOW TO CREATE A REVOLUTION SPECIFICATION 6. Materials & Components Self Drilling Screws- to manufacturers recommendations. Finish- Prefinish exposed fasteners left unpainted to match the roofing material. Profiled Fillers- Purpose made closed cell polyrethylene foam profiled to match the roofing profile. Locate profiled fillers under flashings to ridges and eaves, as required. RR12.1 1

63 REVSPEC HOW TO CREATE A REVOLUTION SPECIFICATION HOW TO CREATE A REVOLUTION SPECIFICATION 7. Sheetmetal Roofing Scope: to provide a propriety system of preformed sheet and purpose made accessories. Prepainted and organic film/metal laminate products to AS/NZS 2728 Designation: CS1 Product Type: Continous length roofing (mobile mill valley to gutter) Product Finish: COLORBOND Ultra Roof Sheeting Design & Installation: To AS and HB 39 Material: Steel Profile: REV-KLIP 700 or equal approved Thickness: 0.48mm BMT Colour: COLORBOND steel Cordite Grey 8. Sheetmetal Cladding Scope: to provide a propriety system of preformed sheet and purpose made accessories. Prepainted and organic film/metal laminate products to AS/NZS 2728 Designation: CS2 Product Type: Continous length cladding Product Finish: COLORBOND Ultra wall cladding Design & Installation: To AS and HB 39 Material: Steel Profile: REV-5 RIB approved Thickness: 0.48mm BMT Colour: COLORBOND steel Cordite Grey 9. Installation EXAMPLE Protection General: Keep the roofing and rainwater system free of debris and loose material during construction, and leave them clear and unobstructed on completion. Repair any damage to the roofing and rainwater system. Thermal Movement Provide thermal movement in the roofing installation and structure to deal with expansion and contraction. Services & Penetrations The approved Revolution Roofing Licensed Contractor is responsible to adequately flash all roof penetrations in accordance with the services engineers specification. Tolerances Accepted tolerances as per the engineers specifications. 10. Completion Warranties The Revolution 20:20 Warranties (20 Year Watertight & 20 Year BlueScope Material Warranty) are required for the project. Damage Any dented or otherwise damaged sheets are to be replaced at the expense of the contractor. Maintenance Manual Upon completion, a maintenance manual for the general maintenance and upkeep of the roof and associated products will be provided by the roofing supplier. 2

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65 115 QUAD & 115 OG GUTTER 115mm QUAD GUTTER FEATURES & BENEFITS 115 QUAD Adaptable profile that blends perfectly with traditional and contemporary homes. Can be adapted to re-guttering. The high front is ideal for concealing sheet ends for a seamless finish. Base is designed to fit 75mm pops. Cross sectional area of 6,850mm 2. Available with optional slotting to allow overflowing during heavy rainfall. Available in ZINCALUME steel & COLORBOND steel to match or contrast your roof. Available in customised lengths to suit any project for fast and easy installation. The 115mm Quad Gutter is compatible with the 115mm General Purpose Bracket and the 115 Internal Straps, suspension Straps are required. Full range of accessories available in matching COLORBOND steel colours as well as stop ends, brackets and over straps. It is important that gutters slope towards the outlets (a minimum gutter fall of 1 in 500 is recommended). Without this slope, ponding may occur, reducing the life of your gutter. 115mm OG GUTTER FEATURES & BENEFITS 115 OG Traditional shape used on new homes with a modern hi-tensile finish. Can be adapted to re-guttering. Cross sectional area of 6,310mm 2. Base is designed to fit 75mm pops. The high front is ideal for concealing sheet ends for a seamless finish. Available with optional slotting to allow overflowing during heavy rainfall. Available in ZINCALUME steel & COLORBOND steel to match or contrast your roof. Available in customised lengths to suit any project for fast and easy installation. The 115mm OG Gutter is compatible with the 115mm General Purpose Bracket and the 115 Internal Straps, suspension Straps are required. Full range of accessories available in matching COLORBOND steel colours as well as stop ends, bracket and over straps. It is important that gutters slope towards outlets (a minimum gutter fall of 1 in 500 is recommended). Without this slope, ponding may occur, reducing the life of your gutter. REVSPEC 115 QUAD & 115 OG GUTTER ACCESSORIES External Corner Internal Corner Stop Ends RSA12.1 1

66 REVSPEC 115 QUAD & 115 OG GUTTER 115 QUAD & 115 OG GUTTER INSTALLATION OF THE 115 QUAD & 115 OG GUTTER For further information regarding the installation of our gutters please do not hesitate to contact your nearest Revolution Roofing office. 2

67 125 D & 125 OG GUTTER 125 D 125 OG REVSPEC 125 D & 125 OG GUTTER 125mm D GUTTER FEATURES & BENEFITS Traditional old style 125mm D Gutter profile, made from.55 G300 soft feed. Cross sectional area of 8,250mm 2. Available for re-guttering & new homes. High water carrying capacity. Compatible with both steel and tile roofs. Available in customised lengths to suit any project for fast and easy installation. Available in ZINCALUME steel, COLORBOND steel & Heritage Galvanised Z600 to match or contrast your roof. Compatible with either steel or timber fascia systems. The 125mm D Gutter is compatible with the Revolution 125mm Under Bead Straps and 125mm External Brackets. Full range of accessories available in matching COLORBOND steel colours as well as stop ends, brackets and over straps. It is important that gutters slope towards the outlets (a minimum gutter fall of 1 in 500 is recommended). Without this slope, ponding may occur, reducing the life of your gutter. 125mm OG GUTTER FEATURES & BENEFITS Traditional 125mm full sized OG Gutter, made from.55 G300 soft feed. Cross sectional area of 7,420mm 2. Available for re-guttering and new homes. High water carrying capacity. Available in customised lengths to suit any project for fast and easy installation. Available in ZINCALUME steel, COLORBOND steel & Heritage Galvanised Z600 to match or contrast your roof. Compatible with either steel or timber fascia systems. The 125mm OG Gutter is compatible with the Revolution OG 125mm Internal Bracket and 125mm External Brackets. Full range of accessories available in matching COLORBOND steel colours as well as stop ends, bracket and over straps. It is important that gutters slope towards outlets (a minimum gutter fall of 1 in 500 is recommended). Without this slope, ponding may occur, reducing the life of your gutter. ACCESSORIES Under Bead Strap Internal OGEE Strap Stop End RSA12.1 1

68 REVSPEC 125 D & 125 OG GUTTER 125 D & 125 OG GUTTER INSTALLATION OF THE 125 D & 125 OG GUTTER For further information regarding the installation of our gutters please do not hesitate to contact your nearest Revolution Roofing office. 2

69 150 SMOOTHBACK & 150 HALF ROUND GUTTER 150 SMOOTHBACK 150mm SMOOTHBACK GUTTER FEATURES & BENEFITS A classic and seamless profile that blends with any style home. High water carrying capacity & low maintenance. Cross sectional area of 8,121mm 2. Available with optional slotting to allow overflowing during heavy rainfall. Designed with a unique curved base, to help prevent build-up of water and dirt, allowing the gutter to clean itself with every shower of rain. The 150mm Smoothback Gutter uses internal brackets only, with no unsightly external brackets. The 150mm Smoothback Gutter is compatible with Internal Under Bead Straps and the Smoothback Universal Bracket. The high front is ideal for concealing sheet ends for a seamless finish. Available in customised lengths to suit any project for fast and easy installation. Available in ZINCALUME steel, COLORBOND steel & Heritage Galvanised Z600 to match or contrast your roof. Full range of accessories available including corners in matching COLORBOND steel colours as well as stop ends, brackets and over straps. It is important that gutters slope towards the outlets (a minimum gutter fall of 1 in 500 is recommended). Without this slope, ponding may occur, reducing the life of your gutter. 150 HALF ROUND 150mm HALF ROUND GUTTER FEATURES & BENEFITS Perfect for domestic or commercial buildings with a smooth shape & practical style. High water carrying capacity & low maintenance. Cross sectional area of 8,600mm 2. Available with optional slotting to allow overflowing during heavy rainfall. Designed with a unique curved base, to help prevent build-up of water and dirt, allowing the gutter to clean itself with every shower of rain. 150mm Half Round Gutter is available with compatible external brackets only. Available in customised lengths to suit any project for fast and easy installation. Available in ZINCALUME steel, COLORBOND steel & Heritage Galvanised Z600 to match or contrast your roof. Full range of accessories available including corners in matching COLORBOND steel colours as well as stop ends, bracket and over straps. It is important that gutters slope towards outlets (a minimum gutter fall of 1 in 500 is recommended). Without this slope, ponding may occur, reducing the life of your gutter. REVSPEC 150 SMOOTHBACK & 150 HALF ROUND GUTTER ACCESSORIES Easy Fit Internal Corner Easy Fit External Corner Stop Ends Universal Smoothback Bracket Half Round Bracket RSA12.1 1

70 REVSPEC 150 SMOOTHBACK & 150 HALF ROUND GUTTER 150 SMOOTHBACK & 150 HALF ROUND GUTTER INSTALLATION OF 150 SMOOTHBACK & 150 HALF ROUND GUTTER For further information regarding the installation of our gutters please do not hesitate to contact your nearest Revolution Roofing office. 2

71 HI FRONT QUAD & FASCIA GUTTER HI FRONT QUAD GUTTER FEATURES & BENEFITS HI FRONT QUAD Revised rounded profile of the traditional square shape gutter. Ideal for conventional roofing and tiled roofs. Cross sectional area of 8,322mm 2. Available with a return for a gutter truss. Available with optional slotting to allow overflowing during heavy rainfall. The high front is ideal for concealing sheet ends. Available in customised lengths to suit any project for fast and easy installation. Available in ZINCALUME steel & COLORBOND steel to match or contrast your roof. The Revolution HI Front Quad Gutter is compatible with the Fascia Gutter Internal Strap, the General Purpose Fascia Gutter Strap and the J Strap. Full range of accessories available including corners in matching COLORBOND steel colours as well as stop ends, brackets and over straps. It is important that gutters slope towards the outlets (a minimum gutter fall of 1 in 500 is recommended). Without this slope, ponding may occur, reducing the life of your gutter. FASCIA GUTTER FEATURES & BENEFITS FASCIA Old favourite compatible with all types of roofing. Suitable for all housing and small commercial projects. Cross sectional area of 8,024mm 2. Available with a return for a gutter truss. Available with optional slotting to allow overflowing during heavy rainfall. The high front is ideal for concealing sheet ends. Available in customised lengths to suit any project for fast and easy installation. Available in ZINCALUME steel & COLORBOND steel to match or contrast your roof. The Revolution Fascia Gutter is compatible with the Fascia Gutter Internal Strap, the General Purpose Fascia Gutter Strap and the J Strap. Full range of accessories available including corners in matching COLORBOND steel colours as well as stop ends, brackets and over straps. It is important that gutters slope towards the outlets (a minimum gutter fall of 1 in 500 is recommended). Without this slope, ponding may occur, reducing the life of your gutter. REVSPEC HI FRONT QUAD & FASCIA GUTTER ACCESSORIES J Strap GP Bracket Concealed Bracket RSA12.1 1

72 REVSPEC HI FRONT QUAD & FASCIA GUTTER HI FRONT QUAD & FASCIA GUTTER INSTALLATION OF THE HI FRONT QUAD GUTTER INSTALLATION OF THE FASCIA GUTTER For further information regarding the installation of our gutters please do not hesitate to contact your nearest Revolution Roofing office. 2

73 METAL FASCIA REVSPEC METAL FASCIA FEATURES & BENEFITS Sturdy alternative to timber fascia. Easy installation, maintenance free and an economical alternative. Timber fascia cover is also available. Full range of accessories available including corners in matching COLORBOND steel colours as well as stop ends, brackets and over straps. ACCESSORIES External Corner Internal Corner Joiners Suspension Clip Rafter Bracket RSA12.1 1

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75 RIDGE CAPPING AND VALLEY GUTTERS At Revolution Roofing we offer a wide range of capping and valley gutters to complement all roofing styles from contemporary to heritage in a variety of finishes including the traditional soft feed.55 heavy gauge and modern high tensile materials. In 0.42 BMT the break is available in optional sizes. 340 STANDARD ROLL TOP RIDGE 0.42 BMT G550 ZINCALUME steel, heritage galvanised or COLORBOND steel. 340 STANDARD VALLEY GUTTER 0.42 BMT G550 ZINCALUME steel or COLORBOND steel. REVSPEC RIDGE CAPPING AND VALLEY GUTTERS ROLL TOP RIDGE SIZING OPTIONS CONTEMPORARY RIDGE CAPPING Shallow 16mm Corrugated = 25mm break. True Oak Deep 21mm corrugaed = 32mm break. True Oak Super 5 35mm corrugated = 40mm break BMT B300 ZINCALUME steel, heritage galvanised or COLORBOND steel. Made to order sizes available. Note: Scribing break varies dependent on which profile ordered from 25mm to 40mm. A 3mm lip is available for minimising scratches on 25mm and 32mm breaks. RSA12.1 1

76 REVSPEC RIDGE CAPPING AND VALLEY GUTTERS RIDGE CAPPING AND VALLEY GUTTERS VENT RIDGE The Revolution Vent Ridge is custom fabricated to suit any project. x = Throat size Materials: 0.55 BMT G300 ZINCALUME steel or COLORBOND steel. Brackets: 2mm - 3mm Galv. Subject to throat size. Optional Baffle flashing if required. x Vent Ridge Throat Sizes 125mm 150mm 200mm 250mm 300mm 350mm 450mm 600mm Note: When ordering please advise the roof pitch and the roofing profile. For further information regarding the installation of our ridge capping and valley gutters please do not hesitate to contact your nearest Revolution Roofing office. 2

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78 RAINHEADS Revolution Roofing offer a wide range of custom rainheads to suit any building or project. Each is handcrafted to suit the unique requirements of the project and is available in an endless range of finishes and sizes. Rainheads, as well as being a decorative finish to any building, minimise the risk of water flow inside a building. Revolution Roofing offer the standard types of rainheads such a box, curved, tapered, round and decorative segmented rainheads, you can even design your own! Rainheads are available in a wide range of materials and finishes from COLORBOND steel to Stainless Steel and even Heritage Galvanised. When ordering a Revolution rainhead, we recommend you discuss your requirements with a Revolution Roofing expert to ensure you take in to account all factors such as; REVSPEC RAINHEADS Type/ Style Length Width Depth Finish Decorative Features Please see below for examples of some popular rainhead designs. Conical Rainhead Tapered Bottom Rainhead Iron Man Rainhead Flat Bottom Rainhead Colonial Rainhead Circular Rainhead Revolution Roofing steel sheetmetal fabrication conforms to AS 1397, AS 2179 and AS 2728 standards. RSA12.1 1

79 REVSPEC RAINHEADS RAINHEADS Flat Bottom Rainhead Half Round Rainhead Quarter Round Rainhead Diamond Rainhead Concave Rainhead Convex Rainhead Triangular Rainhead Splayed Rainhead For further information regarding Revolution Roofing Sheetmetal fabrication, materials and sizing please do not hesitate to contact your nearest Revolution Roofing office. 2

80 VENTS Revolution Roofing s extensive range of vents provide a secure and appealing solution to the challenge of increasing building ventilation. Revolution Roofing offer the standard types of vents such as the Louvred, Circular, Triangular, Squared to decorative Dormer vents, you can even design your own! Vents are available in a wide range of materials and finishes from COLORBOND steel to Stainless Steel and even Heritage Galvanised. When ordering a Revolution vent, we recommend you discuss your requirements with a Revolution Roofing expert to ensure you take into account all factors such as; REVSPEC VENTS Type/ Style Length Width Depth Finish Decorative Features Please see below for examples of some popular vent designs. Louvre Vent Circular Vent Triangular Vent Rectangular Vent Curved Dormer Vent Hatchway Revolution Roofing steel sheetmetal fabrication conforms to AS 1397, AS 2179 and AS 2728 standards. RSA12.1 1

81 REVSPEC VENTS VENTS Decorative Vent Cupola Vent Contemporary Vent Standard Flu Cap For further information regarding Revolution Roofing Sheetmetal fabrication, materials and sizing please do not hesitate to contact your nearest Revolution Roofing office. 2

82 DOWNPIPES At Revolution Roofing, we manufacture a variety of round and square downpipes to complement any project from residential to commercial. Available in the standard 1800mm lengths, downpipes can also be made in full lengths from 1800mm to 2600mm upon request. All downpipes are available in a variety of finishes from COLORBOND steel to Galvanised and ZINCALUME steel. The Revolution Roofing downpipes also come with a wide range of accessories such as straps and shoes. We recommend you contact your nearest Revolution Roofing office for further information when ordering downpipes. SQUARE DOWNPIPES ROUND DOWNPIPES REVSPEC DOWNPIPES Square Downpipes (1800mm Lengths) Size 75mm x 75mm 100mm x 50mm 100mm x 75mm 100mm x 100mm 125mm x 100mm 150mm x 100mm Round Downpipes (1800mm Lengths) Size 50mm Round 65mm Round 75mm Round 90mm Round 100mm Round 125mm Round 150mm Round SQUARE DOWNPIPE ACCESSORIES ROUND DOWNPIPE ACCESSORIES Square Strap Square Pop Round Strap Round Pop Square Elbow Square Shoe Round Elbow Round Shoe RSA12.1 1

83 REVSPEC DOWNPIPES DOWNPIPES This page has been intentionally left blank For further information regarding the installation of our downpipes please do not hesitate to contact your nearest Revolution Roofing office. 2

84 FLASHINGS CUSTOM MADE VALLEY GUTTER The Revolution Roofing Valley Gutter is used to fit between two internal roof slopes to prevent the ingress of water into the roof space, it acts as an internal shallow gutter and is custom made to suit the pitch and geometry of the roof. Available in a range of materials including ZINCALUME steel, COLORBOND steel, Stainless steel and Galvanised Iron, Revolution Roofing Flashings are available in a variety of gauges and lengths. Flashings can be folded to your unique project requirements. Please do not hesitate to contact your local Revolution Roofing office for more information. REVSPEC FLASHINGS Typical Valley Gutter V1 V2 V3 V4 V5 V6 V7 CUSTOM MADE RIDGE CAPPING The Revolution Roofing Ridge Capping is used as a steel covering over the ridge of the roof to provide a continuous cover and to minimise the possibility of water entering the roof space. It is custom made to suit the pitch of the roof. Available in a range of materials including ZINCALUME steel, COLORBOND steel, Stainless steel and Galvanised Iron, Revolution Roofing Flashings are available in a variety of gauges and lengths. Flashings can be folded to your unique project requirements. Please do not hesitate to contact your local Revolution Roofing office for more information. Low Profile Ridge Capping Ridge Capping Please note that any angle that is not a right angle (90 ) must be stated when ordering. RSA12.1 1

85 REVSPEC FLASHINGS FLASHINGS BARGE CAPPING The Revolution Roofing Barge Capping is often used to waterproof the roof at the gable end. Available in a range of materials including ZINCALUME steel, COLORBOND steel, Stainless steel and Galvanised Iron, Revolution Roofing Flashings are available in a variety of gauges and lengths. Flashings can be folded to your unique project requirements. Please do not hesitate to contact your local Revolution Roofing office for more information. Typical Barge Capping BC1 BC2 BC3 BC4 BC5 BC6 BC7 BC8 BC9 BC10 BC11 BC12 2

86 FLASHINGS BOX GUTTER The Revolution Roofing Box Gutter Flashing is a square or rectangular gutter that is used within the boundaries of the roof. Box gutters are made to order in any dimension and length (up to 8 metres) and can come with stop ends to suit your box gutter. Select any one of our range of box gutter profiles, or choose to design your own. Available in a range of materials including ZINCALUME steel, COLORBOND steel, Stainless steel and Galvanised Iron, Revolution Roofing Flashings are available in a variety of gauges and lengths. Flashings can be folded to your unique project requirements. Please do not hesitate to contact your local Revolution Roofing office for more information. REVSPEC FLASHINGS REVSPAN 700 GBoard Jonda Box Gutter Bracket Typical Box Gutter B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 ADJUSTABLE BOX GUTTER STRAP CUSTOM MADE STRAPS & SADDLES PP1 PP2 PP3 REVSPAN 700 GUTTER SUPPORT POLE PLATE FLASHING 3

87 REVSPEC FLASHINGS FLASHINGS CORNER FLASHING The Revolution Roofing Corner Flashing is custom folded and utilised when two external walls meet to form a corner, the Corner Flashing covers the corner to waterproof the wall sheeting. Available in a range of materials including ZINCALUME steel, COLORBOND steel, Stainless steel and Galvanised Iron, Revolution Roofing Flashings are available in a variety of gauges and lengths. Flashings can be folded to your unique project requirements. Please do not hesitate to contact your local Revolution Roofing office for more information. Typical Flashing Example CF1 CF2 CF3 CF4 CF5 CF6 CF7 CF8 CF9 CF10 CF11 CF12 CF13 CF14 CF15 4

88 FLASHINGS PARAPET CAPPING The Revolution Roofing Parapet Capping range is used to cap the exposed edge of the top of vertical walls to ensure they are waterproof. Select any one of our standard range of Parapet Cappings, or choose to design your own. Available in a range of materials including ZINCALUME steel, COLORBOND steel, Stainless steel and Galvanised Iron, Revolution Roofing Flashings are available in a variety of gauges and lengths. Flashings can be folded to your unique project requirements. Please do not hesitate to contact your local Revolution Roofing office for more information. A minimum pitch of is required on standard typical parapet capping. REVSPEC FLASHINGS Typical Parapet Capping PC1 PC2 PC3 PC4 PC5 PC6 PC7 PC8 PC9 PC10 TROUGH GUTTER Trough gutters serve the same function as box gutters and may be used as an internal or external gutter. Custom made brackets can be ordered dependent on the method of fixing. Available in a range of materials including ZINCALUME steel, COLORBOND steel, Stainless steel and Galvanised Iron, Revolution Roofing Flashings are available in a variety of gauges and lengths. Flashings can be folded to your unique project requirements. Please do not hesitate to contact your local Revolution Roofing office for more information. Typical Trough Gutter R1 R2 R3 R4 R5 5

89 REVSPEC FLASHINGS FLASHINGS CUSTOM MADE EXTERNAL EAVES GUTTER The Revolution Roofing Eaves Gutter is most commonly used in commercial applications. Select any one of our standard range of Fascia Gutter, or choose to design your own. Custom made brackets are available to suit any given application. Available in a range of materials including ZINCALUME steel, COLORBOND steel, Stainless steel and Galvanised Iron, Revolution Roofing Flashings are available in a variety of gauges and lengths. Flashings can be folded to your unique project requirements. Please do not hesitate to contact your local Revolution Roofing office for more information. Typical Eaves Gutter F1 F2 F3 F4 F5 F6 F7 F8 F9 FOOT MOULD A Foot Mould Flashing is custom folded and used to prevent water penetration at the base of a vertical surface. Select any one of our standard range of Foot Mould Flashings, or choose to design your own. Available in a range of materials including ZINCALUME steel, COLORBOND steel, Stainless steel and Galvanised Iron, Revolution Roofing Flashings are available in a variety of gauges and lengths. Flashings can be folded to your unique project requirements. Please do not hesitate to contact your local Revolution Roofing office for more information. Note: If side c is less than 50mm. Side c must be greater than side b or d. Typical Foot Mould b a c d A1 e FM1 FM2 FM3 FM4 FM5 FM6 6

90 FLASHINGS APRON FLASHING The Revolution Roofing Apron Flashing provides a watertight finish where the roof deck finishes and abuts a wall. Select any one of our range of Apron Flashing profiles, or choose to design your own. Available in a range of materials including ZINCALUME steel, COLORBOND steel, Stainless steel and Galvanised Iron, Revolution Roofing Flashings are available in a variety of gauges and lengths. Flashings can be folded to your unique project requirements. Please do not hesitate to contact your local Revolution Roofing office for more information. REVSPEC FLASHINGS Typical Apron Flashings AF1 AF2 AF3 AF4 AF5 AF6 AF7 AF8 7

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92 REV GUARD Custom Made Box Gutter Guard Introducing REV Guard, Revolution s new gutter guard system, an industry first perforated custom gutter guard that has been developed for the Australian commercial roofing market. With the option of small 3.25mm (47% open area) and large 8mm (63% open area) perforated hole sizes, REV Guard protects gutters from a build up of foliage and a variety of other debris. REV Guard saves time and money, with its unique design the custom box gutter guard helps prevent blocked gutters resulting in less maintenance and costly upkeep of your building. REVSPEC REV GUARD Perfect for large scale commercial roofing projects the custom made REV Guard is perforated, cut to length and folded to suit any application, it is also ideal as a snow guard in high snowfall (Zone 8) areas. Hole sizes are available in 3.25mm (47% open area) and large 8mm (63% open area). Made to order in lengths up to 8m. Typical Eaves Gutter Typical Box Gutter TYPICAL EAVES GUTTER GUARD 1 TYPICAL BOX GUTTER GUARD 1 TYPICAL EAVES GUTTER GUARD 2 TYPICAL BOX GUTTER GUARD 2 Note: 1. REV Guard must not be used in conjunction with Galvanised gutters or roofs. 2. There are design limitations that influence maximum dimensions, please consult Revolution Roofing for advice on your specific requirements. 3. Installation details vary according to the profile required, Revolution Roofing will be pleased to provide assistance. Production & Delivery (WA Only) Please allow a 2 week lead time for production and delivery. Forward orders are recommended. We recommend you contact your nearest Revolution Roofing office prior to ordering this product. MATERIAL SPECIFICATIONS Revolution Roofing only use 100% BlueScope Steel products. ZINCALUME steel aluminium/zinc alloy-coated steel complying with AS G300, AZ150 (300MPa minimum yield stress, 150g/m 2 minimum coating mass). RSA12.1 1

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94 Home Improvements Home Improvements Fencing & Verandahs

95 REVOLUTION FENCING Introducing Revolution Roofing s new and exclusive range of fencing, with a choice of colours, styles and options a look can be achieved to suit your lifestyle. The Revolution Fencing products are designed, manufactured and priced to fit your requirements and our wide range of fencing accessories ensure you get the job done right. Offering the standard fencing range, Revolution Roofing have also introduced their exclusive new True Oak range of fencing that has been engineered for strength and designed for appearance. So now with Revolution, there really is a profile to suit your home and environment. Revolution Roofing only use 100% BlueScope Steel and the Revolution fencing range is available in a variety of COLORBOND Steel double sided colours, ZINCALUME steel and Galvanised. All Revolution Fencing materials are manufactured to length and the new and exclusive bracket technology ensure ease of installation. Revolution offers an optional 300mm lattice screen top to finish off the perfect fence. From modern and contemporary fencing profiles to heritage and unique designs, Revolution has the answer for your next fencing project. REVSPEC REVOLUTION FENCING Exclusive NEW True Oak Fencing from Revolution Patented technology EXCLUSIVE to Revolution Roofing The True Oak Fencing is a revolutionary new range of corrugated fencing profiles that are bold, striking in appearance with all the strength and security required in fencing. Looking great from both sides and perspectives the distinct continuous curves create an ever changing shadow unsurpassed in the industry. Up to 40% stronger than standard corrugated, the True Oak Fencing profiles provide unmatched strength reducing the likelihood of denting and increases impact resistance from over screwing. Developed from patented technology exclusive to Revolution Roofing, the True Oak Fencing comes with the new post and rails system unique to Revolution. The True Oak Fencing profiles are available in custom made to order sheet lengths. TRUE OAK FENCING DOUBLE SIDED COLOURS AVAILABLE The Revolution True Oak Fencing Double Sided fencing comes in 0.35 BMT and is available in the classic colours below; Domain / Domain Grey Ridge / Grey Ridge Twilight / Twilight (semi metallic cordite) Please note other colours are available subject to stock. FENCING DOUBLE SIDED COLOURS AVAILABLE The Revolution Fencing Double Sided fencing comes in 0.35 BMT and is available in the classic colours below; Domain / Domain Terrace / Terrace Harvest / Harvest Grey Ridge / Grey Ridge Willow / Willow Riversand / Riversand Please note other colours are available subject to stock. RR12.1 1

96 REVSPEC REVOLUTION FENCING REVOLUTION FENCING TRUE OAK MID FENCING FEATURES & BENEFITS Utilising the post and rail technology exclusive to Revolution Roofing. Available in custom rolled to order sheet lengths. Utilising the Revolution Roofing True Oak Mid profile. Available in COLORBOND steel and ZINCALUME steel. Friendly neighbour double sided COLORBOND steel colours available. Horizontal and vertical applications available. 50% wider and 100% stronger than 25mm x 6mm standard miniature corrugated. Improved lapping resulting in no sagging or gaping. Twice the area for fixing than standard mini corrugated. Utilising the Revolution Roofing True Oak Mid profile. Lattice screen top opportunities available. Patented technology EXCLUSIVE to Revolution Roofing TRUE OAK MID HORIZONTAL FENCING TRUE OAK MID VERTICAL FENCING 2

97 REVOLUTION FENCING TRUE OAK DEEP 21MM FENCING FEATURES & BENEFITS Utilising the post and rail technology exclusive to Revolution Roofing. Available in custom rolled to order sheet lengths. Utilising the Revolution Roofing True Oak Deep profile. Available in COLORBOND steel, ZINCALUME steel and Galvanised. Friendly neighbour double sided COLORBOND steel colours available. Lattice screen top opportunities available. 40% stronger than standard shallow 15mm corrugated fencing. Great looking sinusoidal wave profile. Superior re-engineered profile optimising the use of steel. Horizontal and vertical application opportunities available. Patented technology EXCLUSIVE to Revolution Roofing REVSPEC REVOLUTION FENCING TRUE OAK DEEP HORIZONTAL FENCING TRUE OAK DEEP VERTICAL FENCING INSTALLATION TRUE OAK DEEP 21mm Horizontal (2 sheets high) (1680mm high x sheet length) Panel Height = 2 sheets width (1680mm) Panel Width = Sheet Length Top and Bottom Rail : Sheet length +10mm Rail Inserts : extra T&B = height -100mm Post : Panel Height plus inground Screws: 10x16 Teks x 12 TRUE OAK DEEP 21mm Horizontal (3 sheets high) (2380mm high x sheet length) Panel Height : 3 sheets width (2380mm) Panel Width : Sheet Length Top and Bottom Rail : Sheet length +10mm Rail Inserts : extra T&B Rail = height -100mm Post : Panel Height plus inground Screws: 10x16 Teks x 12 TRUE OAK DEEP 21mm Vertical (3 sheets wide) (height x 2380mm wide) Panel Height : Sheets Height Panel Width : 3 sheets (2380mm) Top and Bottom Rails : 2380mm Post : Height plus into ground Screws: 10x16 Teks x 8 Note: Sheets can lap to reduce height. One screw through rail inserts, sheets, and post. Note: Sheets can lap to reduce height. One screw through all rail inserts, sheet and post. Lapping Sheets: 2380 High, 2300H, 2220H, 1940H, 1860H, 1780H, 1700H 3

98 REVSPEC REVOLUTION FENCING REVOLUTION FENCING TRUE OAK SUPER 5 FENCING FEATURES & BENEFITS Utilising the post and rail technology exclusive to Revolution Roofing. Available in custom rolled to order sheet lengths. Utilising the Revolution Roofing True Oak Deep profile. Available in COLORBOND steel, ZINCALUME steel and Galvanised. Friendly neighbour double sided COLORBOND steel colours available. Lattice screen top opportunities available. 50% wider and 100% stronger than standard corrugated Ideal for heritage fencing applications as the 5 is based on the scotch iron 19 th century corrugated profile. Horizontal and vertical application opportunities available. Patented technology EXCLUSIVE to Revolution Roofing TRUE OAK SUPER 5 HORIZONTAL FENCING TRUE OAK SUPER 5 VERTICAL FENCING INSTALLATION TRUE OAK SUPER 5 Horizontal (2 sheets high) (1580mm high x sheet length) Panel Height : 2 sheets width (1580mm) Panel Width : Sheet Length Top and Bottom Rail : Sheet length +10mm Rail Inserts : extra T&B = height -100mm Post : Panel Height plus inground Screws: 10x16 Teks x 12 TRUE OAK SUPER 5 Horizontal (3 sheets high) (2310mm high x sheet length) Panel Height : 3 sheets width (2310mm) Panel Width : Sheet Length Top and Bottom Rail : Sheet length +10mm Rail Inserts : extra T&B Rail = height -100mm Post : Panel Height plus inground Screws: 10x16 Teks x 12 TRUE OAK SUPER 5 Vertical (3 sheets wide) (height x 2310mm wide) Panel Height : Sheets Height Panel Width : 3 sheets (2310mm) Top and Bottom Rails : 2310mm Post : Height plus into ground Screws: 10x16 Teks x 8 Note: Sheets can lap to reduce height. One screw through rail inserts, sheets, and post. Note: Sheets can lap to reduce height. One screw through all rail inserts, sheet and post. Lapping Sheets: 2200 High, 2090H, 1970H, 1860H, 1740H 4

99 REVOLUTION FENCING REVSPAN 700 FENCING FEATURES & BENEFITS Using the Revolution REVSPAN 700 profile known for its spanning capabilities. Friendly neighbour double sided COLORBOND steel colours available. The bold classic lines of the REVSPAN 700 fencing profile ensure it will be an attractive fencing choice for years to come. Utilising the adjustable post and rail technology exclusive to Revolution Roofing. Available in custom made to order sheet lengths. Available in COLORBOND steel and ZINCALUME steel and Galvanised. Lattice screen top available. Vertical and horizontal applications available. REVSPEC REVOLUTION FENCING REV 5 PANEL FENCING FEATURES & BENEFITS Utilising the Revolution REV 5 profile, this profile is also known as panel fencing. Friendly neighbour double sided COLORBOND steel colours available. Known for its strength and security, the REV 5 Panel fence s distinct lines create a striking appearance from all perspectives. Utilising the adjustable post and rail technology exclusive to Revolution Roofing. Available in 1800mm stock length sheets along with custom made to order sheets. Available in COLORBOND steel and ZINCALUME steel and Galvanised. Lattice screen top opportunities available. Vertical and horizontal applications available. 5

100 REVSPEC REVOLUTION FENCING REVOLUTION FENCING STANDARD 15MM CORRUGATED FENCING FEATURES & BENEFITS Utilising the Revolution Roofing Standard Shallow 15mm Corrugated profile. Friendly neighbour double sided COLORBOND steel colours available. A classic choice for fencing that has stood the test of time. Utilising the post and rail technology exclusive to Revolution Roofing. Available in custom made to order sheet lengths. Available in COLORBOND steel and ZINCALUME steel and Galvanised. Lattice screen top opportunities available. FENCING WITH LATTICE TOP FEATURES & BENEFITS This can be any fencing type with a lattice 300mm extension. Comes with the post and rail. 6

101 REVOLUTION FENCING POST & RAIL FENCING FEATURES & BENEFITS Available with any profile. Available in 1800mm stock length REV-5 Panel fence along with custom made to order sheet lengths. All post, rails, capping and accessories available. This profile is not available with lattice. REVSPEC REVOLUTION FENCING 7

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103 VICTORY PATIOS, CARPORTS & VERANDAHS When you choose a Victory Patio, Carport or Verandah you are choosing the result of two decades of research and development. Victory is the only range manufactured from 100% BlueScope Steel and available in a wide range of COLORBOND steel colours. No other patio, carport and verandah manufacturer in Australia can offer you that. The attention to detail and superior finish of the Victory range will ensure satisfaction with your investment for years to come. FEATURES & BENEFITS Uniquely 100% Australian BlueScope Steel and Australia s first all COLORBOND steel system. Unique 20 Year Structural Guarantee and BlueScope Steel Corrosion Guarantee. Fully tested to Australian standards and certified by independent structural engineers. Wider choice of beams and now with the 233mm beam. Unique chamfered two-piece double rolled box beam for greater strength. 3 extra ceiling profiles. Upgraded brackets for improved appearance and damage free installations. Option of recessing purlins is also available for cleaner finish To determine the optimum roofing profile and pitch to suit your new Victory Patio, Carport or Verandah, speak to one of our friendly and experienced staff. *V-DEK is available in Double Sided COLORBOND steel colours only. DOUBLE SIDED COLOURS AVAILABLE Victory Patio, Carport and Verandah single sided roofing comes in 0.42 BMT and is available in the full COLORBOND steel colour range. Tthe beams are available in 4 classic COLORBOND steel colours: Paperbark Monument Classic Cream Thredbo White The Victory Double Sided roofing comes in.42 BMT and is available in the classic colours below; REVSPEC VICTORY PATIOS, CARPORTS & VERANDAHS ROOFING PROFILES & PITCHES Victory Patios, Carports & Verandahs are available with a wide range of roofing profiles to complement the style of your home from the traditional corrugated roofing to the revolutionary new V-DEK Roofing profile which is perfectly suited to the Flat, Longspan and Gable style verandahs. Providing a classically smooth ceiling finish in various gloss colours to enhance the appearance of your structure, the V-DEK offers great spanning capabilities up to 4.0m without the need for unsightly roof purlins. Victory Patios, Carports & Verandahs are available in the following three roof pitch options of 17.5, 22.5 or 27.5 degrees to complement any home and the choice of both 108mm and 158mm portal beams enable spans beyond 10 metres. Paperbark Gloss / Paperbark Paperbark Gloss / Woodland Grey Paperbark Gloss / Ironstone Classic Cream Gloss / Classic Cream Classic Cream Gloss / Woodland Grey Classic Cream Gloss / Monument Classic Cream Gloss / Manor Red Thredbo White Gloss / Surfmist Victory also offer the choice of adding sunlight to your structure with a wide range of polycarbonate or fibreglass roof sheeting to enhance the look and feel of your patio or verandah. Production & Delivery (WA Only) Please allow a 2 week lead time for production and delivery. Forward orders are recommended. We recommend you contact your nearest Revolution Roofing office prior to ordering this product. RR12.1 1

104 REVSPEC VICTORY PATIOS, CARPORTS & VERANDAHS VICTORY PATIOS, CARPORTS & VERANDAHS VICTORY DUTCH GABLE PATIO, CARPORT OR VERANDAH Classic style to complement and add value to all types of homes. Perfect for entertaining as an outdoor area or simply as a carport on the side of your home, the Victory Dutch Gable design is a popular choice to complement your lifestyle. With both 108mm and 158mm portal beams, enabling opening widths beyond 10 metres. VICTORY HIP PATIO, CARPORT OR VERANDAH The Hip Gable roof has been designed with flexibility in mind. Offering flexibility to accommodate your choice of roofing materials and design options whether it s polycarbonate roofing to maximise light or traditional BlueScope corrugated iron to match your home. 2

105 VICTORY PATIOS, CARPORTS & VERANDAHS VICTORY GABLE END PATIO, CARPORT OR VERANDAH Offering both visual appeal and superior spanning capabilities, the Victory Gable End adds flair and style to your home in a distinctive manner. Wide choice of designs and sizes to suit your requirements. Fluted columns offer attractiveness and strength. VICTORY FLAT ROOF VERANDAH REVSPEC VICTORY PATIOS, CARPORTS & VERANDAHS Insist on the genuine Victory superior patio, carport or verandah system and enjoy the great outdoors in your own backyard. Greater options with 3 ceiling profiles to choose from. Smooth ceiling like underside of roof with compact beams to give a spacious appearance and makes cleaning easy. A convenient overhang is available if preferred. 3

106 REVSPEC VICTORY PATIOS, CARPORTS & VERANDAHS VICTORY PATIOS, CARPORTS & VERANDAHS VICTORY CURVED ROOF PATIO, CARPORT OR VERANDAH Curved options are available for flexibility in design and optimum appearance to complement your home. Curved verandahs are available in a choice of finishes. VICTORY LONGSPAN PATIO, CARPORT OR VERANDAH No need for internal roof purlins. Offering a wide range of options the Longspan is available as a pitched verandah or a carport and the design is customised to suit your home and lifestyle. Due to the design of the Longspan, larger spans are available to accommodate your needs. Available as a single gable or combined with flat roof sections. 4

107 VICTORY PATIOS, CARPORTS & VERANDAHS CUSTOM DESIGNS Victory also offers the option of custom and non-standard patio, carport and verandah for flexibility in design and optimum appearance. Styles such as Gazebo, L-Shaped, Intersecting T-Shaped & Straight End Gable can all be designed to suit your home and lifestyle requirements. Complements existing house design and its stylish appearance adds value to your home. WHY VICTORY TRIUMPHS REVSPEC VICTORY PATIOS, CARPORTS & VERANDAHS Uniquely 100% Australian BlueScope Steel and Australia s first all COLORBOND steel system. Unique 20 Year Structural Guarantee and BlueScope Steel Corrosion Guarantee. Fully tested to Australian standards and certified by independent structural engineers. Wider choice of beams and now with the 233mm beam. Unique chamfered two-piece double rolled box beam for greater strength. 3 extra ceiling profiles. Upgraded brackets for improved appearance and damage free installations. Option of recessing purlins is also available for cleaner finish. 5

108 REVSPEC VICTORY PATIOS, CARPORTS & VERANDAHS VICTORY PATIOS, CARPORTS & VERANDAHS ACCESSORIES The Victory Patio, Verandah & Carport systems offer a wider choice of beams than any other and now their unique 233mm beam, exclusive to Revolution Roofing, ensures that there is no piggy backing of beams, making it even stronger and corrosion resistant. With the new 233mm beam only one beam is required resulting in less labour time and providing a more streamlined and pleasing appearance. Victory is a complete system, including all components, gutter, fascias and fasteners that are practical, durable and attractive with a variety of COLORBOND steel colours which can be combined to suit individual requirements. This 3rd generation system has been evolved over the last two decades to provide the latest model of steel frame patio structures with subtle updates to improve the lifespan and appearance of your verandah. With the option of recessed purlins, improved bracket designs to streamline the appearance of beams and a revolutionary portal fixing method using painted stainless steel bolts, the Victory Patio, Carport & Verandah system wins in every way. Insist on a genuine Victory superior Patio, Carport & Verandah and enjoy the great outdoors in your own backyard with added features available including downlight and fan options for your entertainment area. CERTIFICATION & WARRANTIES Fully Certified The Victory Patios, Carports and Verandahs system has been engineered to relevant Australian standards (AS4600) and fully tested and certified by independent structural engineers to adhere to all building codes in Australia and to ensure the project goes smoothly through the council approval process. Long Life Warranties Only Victory offer a 20 Year Structural Warranty as well as a 20 Year Corrosion Warranty on all BlueScope Steel. For further information regarding Revolution Roofing Victory Patio, Carport or Verandah installation please do not hesitate to contact your nearest Revolution Roofing office. 6

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110 CONCEALED FIX WATERTIGHT INSTALLATION WARRANTY Concealed Fix Watertight Installation Warranty Revolution Roofi ng Pty Ltd ABN warrants the watertightness of the installation by weathering the natural elements of 20 years from the date of installation. Customer Name: Project Address: The Revolution Roofi ng 20 Year Concealed Fix Watertight Installation Warranty is subject to the following terms and conditions: Installation The project system must be installed by an Revolution Roofi ng licensed contractor in accordance with the Revolution Roofi ng & BlueScope Steel installation instructions. A Revolution Roofi ng or BlueScope Steel representative may inspect the installed product at any time after the date of installation or at the customers request. Installation must have taken place within 14 days of delivery to the site address and the product has been adequately protected against damage. Maintenance And Defects The customer must regularly inspect and undertake routine maintenance including removing any excess leaves and ensuring the product is in good repair. Please see the maintenance guide on the back of this warranty. The licensed installer and Revolution Roofi ng must be advised in writing of any defect in the product within 30 days of the date of the defect occurring. Proportional Discount Should a defect in part only of the product arise during the warranty period, Revolution Roofi ngs liability will be limited to the replacement of the defective portion only of the system. Replacement product will be supplied at a discount to the then current price, which bears the same ratio as that part of the warranty period not achieved bears to the full warranty period. SAMPLE Revolution Roofing Shall Only Be Liable For: (a) (b) (c) Licensed Installer: The cost of replacing the product The cost of obtaining equivalent product or The cost of having the project repaired Whichever is the lowest Revolution Roofing Will Not Be Liable For; Scotland Road PO BOX 575 P: (08) MILE END STH SA 5031 MARLESTON SA 5033 F: (08) B Hector Street PO BOX 1848 P: (08) OSBOURNE PARK WA 6017 OSBOURNE PARK D.C F: (08) WA 6196 Date of Installation: Warranty Number: Coil Numbers: Project Details: Any defects caused through corrosive environments, abnormal conditions, lack of maintenance in accordance with the general maintenance requirements, or any works undertaken by the customer or by an unauthorised person to the system without Revolution Roofi ngs knowledge or consent; Labour costs associated with the removal and replacement of the affected product; Injury to persons, or damage to property or consequential or indirect losses of the customer or any third party; Any materials not supplied or specifi ed by Revolution Roofi ng and any defect arising from use of such materials; Any damage to or defect in the system arising from any event beyond Revolution Roofi ngs reasonable control or arising from an insurable risk of the customer. REVSPEC CONCEALED FIX WATERTIGHT INSTALLATION WARRANTY This warranty is given in lieu of all other conditions or warranties expressed or implied except to the extent that any statute applicable to the contract prevents the exclusion, restrictions or modifi cations of such conditions or warranties. This warranty is personal to the customer and is not transferable to a subsequent purchaser of the site address. Signed on behalf of Revolution Roofi ng: Signature: Position: Date: / / VO REVO 20 OLU OLUT ROOFING VOLUTION REVOLUTION year R RO OO Concealed Fix Installation OF GUARANTEE MILE END PERTH LONSDALE RR12.1 1

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112 TRUE OAK WATERTIGHT INSTALLATION WARRANTY True Oak Watertight Installation Warranty Revolution Roofing Pty Ltd ABN warrants the watertightness of the installation by weathering the natural elements of 20 years from the date of installation. Customer Name: Project Address: The Revolution Roofing 20 Year True Oak Watertight Installation Warranty is subject to the following terms and conditions: Installation The project system must be installed by an Revolution Roofing licensed contractor in accordance with the Revolution Roofing & BlueScope Steel installation instructions. A Revolution Roofing or BlueScope Steel representative may inspect the installed product at any time after the date of installation or at the customers request. Installation must have taken place within 14 days of delivery to the site address and the product has been adequately protected against damage. Maintenance And Defects The customer must regularly inspect and undertake routine maintenance including removing any excess leaves and ensuring the product is in good repair. Please see the maintenance guide on the back of this warranty. The licensed installer and Revolution Roofing must be advised in writing of any defect in the product within 30 days of the date of the defect occurring. Proportional Discount Should a defect in part only of the product arise during the warranty period, Revolution Roofings liability will be limited to the replacement of the defective portion only of the system. Replacement product will be supplied at a discount to the then current price, which bears the same ratio as that part of the warranty period not achieved bears to the full warranty period. Revolution Roofing Shall Only Be Liable For: (a) (b) (c) Licensed Installer: The cost of replacing the product The cost of obtaining equivalent product or The cost of having the project repaired Whichever is the lowest Revolution Roofing Will Not Be Liable For; Scotland Road MILE END STH SA 5031 PO BOX 575 MARLESTON SA 5033 P: (08) F: (08) Date of Installation: Warranty Number: Coil Numbers: Project Details: SAMPLE 55B Hector Street OSBOURNE PARK WA 6017 PO BOX 1848 OSBOURNE PARK D.C WA 6196 P: (08) F: (08) Any defects caused through corrosive environments, abnormal conditions, lack of maintenance in accordance with the general maintenance requirements, or any works undertaken by the customer or by an unauthorised person to the system without Revolution Roofings knowledge or consent; Labour costs associated with the removal and replacement of the affected product; Injury to persons, or damage to property or consequential or indirect losses of the customer or any third party; Any materials not supplied or specified by Revolution Roofing and any defect arising from use of such materials; Any damage to or defect in the system arising from any event beyond Revolution Roofings reasonable control or arising from an insurable risk of the customer. REVSPEC TRUE OAK WATERTIGHT INSTALLATION WARRANTY This warranty is given in lieu of all other conditions or warranties expressed or implied except to the extent that any statute applicable to the contract prevents the exclusion, restrictions or modifications of such conditions or warranties. This warranty is personal to the customer and is not transferable to a subsequent purchaser of the site address. Signed on behalf of Revolution Roofing: Signature: Position: Date: / / 20 YEAR Watertight Installation Guarantee TRUE OAK MILE END PERTH LONSDALE RR12.1 1

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114 VICTORY MATERIAL & INSTALLATION WARRANTY 20 YEAR Structural Warranty Revolution Roofing Pty Ltd ABN guarantees the structural and anti corrosion integrity of the materials supplied by Revolution Roofing to the customer for erection of the Victory Patios, Verandahs & Carports at the above site address for a period of 20 years from the date of installation. The Victory 20 Year Structural & Anti-Corrosion warranty is subject to the following terms and conditions: INSTALLATION 20 YEAR Corrosion Warranty MAINTENANCE & DEFECTS The customer must regularly inspect and undertake routine maintenance of the Victory system including removing any excess leaves and ensuring the product is in good repair. Please see the maintenance guide on the back of this flyer. The authorised installer and Revolution Roofing must be advised in writing of any defect in the product within 30 days of the date of the defect occurring. REVSPEC VICTORY MATERIAL & INSTALLATION WARRANTY The Victory Patio Verandah or Carport system must be installed by an authorised Victory installer in accordance with the Revolution Roofing & BlueScope Steel installation instructions. A Revolution Roofing or BlueScope Steel representative may inspect the installed product at any time after the date of installation or at the customers request. Installation must have taken place within 14 days of delivery to the site address and the product has been adequately protected against damage. PRO RATA DISCOUNT Should a defect in part only of the product arise during the warranty period, Revolution Roofings liability will be limited to the replacement of the defective portion only of the Victory system. Replacement product will be supplied at a discount to the then current price, which bears the same ratio as that part of the warranty period not achieved bears to the full warranty period. RR12.1 1

115 REVSPEC VICTORY MATERIAL & INSTALLATION WARRANTY VICTORY MATERIAL & INSTALLATION WARRANTY REVOLUTION ROOFING WILL ONLY BE LIABLE FOR THE FOLLOWING: Replacing the defected product; The reasonable cost of replacing the product or the equivalent product; The reasonable cost of having the product repaired. REVOLUTION ROOFING WILL NOT BE LIABLE FOR THE FOLLOWING: Any defects caused through normal wear and tear, corrosive environment, abnormal conditions, lack of maintenance in accordance with the Victory general maintenance requirements, or any works undertaken by the customer or by an unauthorised person to the Victory system without Revolution Roofings knowledge or consent; Labour costs associated with the removal and replacement of the affected product; Injury to persons, or damage to property or consequential or indirect losses of the customer or any third party; Any materials not supplied or specified by Revolution Roofing and any defect arising from use of such materials; Any damage to or defect in the Victory system arising from any event beyond Revolution Roofings reasonable control or arising from an insurable risk of the customer. EXCLUSIONS This warranty is given in lieu of all other conditions or warranties expressed or implied except to the extent that any statute applicable to the contract prevents the exclusion, restrictions or modifications of such conditions or warranties. This warranty is personal to the customer and is not transferable to a subsequent purchaser of the site address. 2

116 REVOLUTION ROOFING MAINTENANCE & CARE MANUAL Simple maintenance of COLORBOND steel and ZINCALUME steel by regular washing with water, will not only prolong its life but maintain its appearance for longer periods thus protecting your asset. Applications where the paint finish is naturally washed by rainwater do not usually require such maintenance. If cared for in accordance with these instructions, your building components made from COLORBOND Prepainted steel and ZINCALUME steel will give many years of low maintenance life. UPKEEP OF AREAS NOT WASHED BY RAIN Areas not regularly washed by rainwater should be hosed down at least every six months and more frequently in coastal areas where marine salt spray is prevalent, and in areas where high levels of industrial fallout occur. In cases where the regular maintenance referred to above does not remove all dirt, which may have adhered to the surface of the paint, the following procedure should be carried out: ENVIRONMENT Avoid locating the steel near polluted areas or in areas with aggressive environmental factors that could reduce the life of the steel. This includes areas near barbeques, diesel fumes, air-conditioners, clothes dryers, sprinklers, bore water, water softeners and industrial applications. REVSPEC REVOLUTION ROOFING MAINTENANCE & CARE MANUAL 1. Wash the surface with a mild solution of pure soap or mild non-abrasive kitchen detergent in warm water. 2. Application should be with a sponge, soft cloth or soft bristle nylon brush, and should be gentle to prevent shiny spots. 3. The COLORBOND steel and ZINCALUME steel should be thoroughly rinsed with clean water immediately after cleaning to remove traces of detergent. Never use abrasive or solvent type cleaners (turps, petrol, kerosene, paint thinners) on COLORBOND steel and ZINCALUME steel. RR12.1 1

117 REVSPEC REVOLUTION ROOFING MAINTENANCE & CARE MANUAL REVOLUTION ROOFING MAINTENANCE & CARE MANUAL GENERAL MAINTENANCE GUIDELINES For the use of COLORBOND steel and ZINCALUME steel products, BlueScope Steel recommend that you:- Always use the recommended steel grade to suit your environment and any special corrosive influences. Store material clear of the ground and protect from rain and moisture prior to installation. Always use fasteners with durability equal to the material being used and which have carbon-black-free washers. Avoid materials and liquids which can cause corrosion, such as lead and copper, green timber or CCA (Copper- Chrome-Arsenic) treated timber, uncoated steel supports, fertilisers, pesticides and abrasive cleaners. Avoid using galvanised gutters with roofing made from ZINCALUME steel, COLORBOND steel or glazed tiles, refer Acceptability Of Drainage From An Upper Surface To A Lower Metal Surface on page 7 of this section. Ensure all other metals or alloys that are in direct contact with ZINCALUME steel and COLORBOND steel are compatible, refer Direct Contact Between Metals on page 6 of this section. Follow manufacturers recommendations for roof pitch, fastener spacings and type, support spacings and other laying procedures when installing products. Avoid the use of black carbon ( lead ) pencils for marking sheets. Use metal cutting discs or shears to cut sheets rather than angle grinder discs. Use only neutral cure silicone rubber sealants. Debris from cutting, piercing & screwing should be removed at the end of each day, and not left on the roof or in the gutters. Avoid immersion in concrete, soil or water, or build up of debris against the product. Avoid contact with brick cleaning acid. Avoid using touch up paint. Areas not washed by rainwater should be hosed down at least every six months (more frequently in areas with industrial fallout or high salt concentrations). It has been found that sunscreen containing semi-conduction metal oxides such as titanium dioxide (TiO2) and Zinc Oxide (ZnO) can accelerate degradation of organic materials such as paint. Revolution Roofing recommend you prevent contact of titanium dioxide (TiO2) and Zinc Oxide (ZnO) containing sunscreens. SELECTING A SEALANT FOR THE JOB Neutral Cure silicone rubber sealants are the only sealants recommended for use with COLORBOND steel and ZINCALUME steel. Look for the words Neutral Cure on the sealant cartridge to make sure. Neutral core sealants do not have acidic additions, which may adversely affect steel, provide good adhesion and do not require a primer except in extreme service conditions. The neutral sealant also provides very high resistance to the damaging effects of ultra violet rays whilst resisting extremes of both heat and cold while retaining good flexibility. These factors ensure neutral cure sealants give long life compatible with the performance of COLORBOND steel. Sealants should be applied to avoid exposure to UV rays (i.e. sandwiched in the lap), and so they don t create water run-off and dirt tracks down a roof or facade. Refer BlueScope Steel Technical Bulletin TB-9 Sealants for Exterior Surfaces, for more information or visit TOUCHING UP SCRATCHES Pre-painted steel may get scratched while being handled, however the use of touch-up paints is not recommended. They will weather differently to the original oven cured coating and this may cause variations in colour and exaggerate minor blemishes over time. In most cases, minor damage to roofing and guttering cannot be seen and any attempt to overspray the damage may become more unsightly in the future. Minor scratching will not affect the life of the sheet and is rarely obvious to a casual observer. Where the damage is substantial the sheet should be replaced OVER PAINTING ZINCALUME coated steel can be painted without the need for an etch primer. Some paints allow galvanised material to be over painted without priming so check your paint for details. Steel supplied with a pre-painted surface can be repainted with minimal preparation. COLORBOND steel should not to painted without reference to the relevant BlueScope Technical Bulletin. Refer BlueScope Steel Technical Bulletin TB-2 Overpainting & Restoration of Colorbond steel prepainted sheets, for more information or visit 2

118 REVOLUTION ROOFING MAINTENANCE & CARE MANUAL SWARF REMOVAL Swarf particles, if left on the surface, will corrode and cause rust stains which will detract from the finished appearance of the project. These stains are often mistaken for early deterioration of the roofing and walling itself. Swarf can be removed from steel by scrubbing the area with a stiff nylon brush dipped in a mild detergent solution. Rinse the surface with water afterwards to ensure any particles are washed away. If necessary, mop up any excess water with a clean cloth. Ensure any particles that are swept into the gutters are removed. If swarf staining has already occurred it is not easily removed and badly affected areas may need to be painted or replaced. Prevention of swarf staining is the responsibility of the installer and it is strongly suggested that all recommendations regarding swarf staining be followed. Refer BlueScope Steel Technical Bulletin TB-5 Swarf Staining, for more information or visit PREVENTION CUTTING BlueScope Steel Limited recommend the use of cold cutting saws with an appropriate cutting blade. This is the best method of producing straight cuts on site, as it generates larger and cooler particles than abrasive discs. DRILLING The area around the hole should be masked to shield the product from hot swarf. CLEAN UP The roof should be swept, hosed and vacuumed or blown progressively to remove loose particles. Maximum care should be taken when attempting to detach swarf that has become stuck; this can be done, but no action that is likely to remove the paint or metal coating should be attempted. Any damage to these coatings may lead to a reduced life of the material. When sweeping or hosing in to a gutter, clean out the gutter before leaving the job in order to prevent premature corrosion. On completion of the job give a final wash or sweep down. REPAIR Metallic Coated Steel Sheet; Brush the surface with a stiff bristle (non metallic wire) brush to dislodge particles which must then be completely removed, not just swept in to the guttering. Wire brushing will mar the appearance of the sheet if brushing is not followed by painting. If the costing is severely damaged by swarf corrosion, the area should be replaced, or painted following the recommendations mentioned in this manual. REVSPEC REVOLUTION ROOFING MAINTENANCE & CARE MANUAL Where possible, cutting should be minimised by using factory supplied cut-to-length sheets. For complex cuts, such as those associated with roof penetrations, BlueScope Steel recommend the use of powered hand shears. Sheets cut on site should, where practicable, be cut on the ground, with the exterior colour finish of the prepainted steel facing down. PLEASE NOTE- this method may produce a burr which must be removed prior to fixing. Care should be taken to ensure hot swarf does not come in to contact with nearby COLORBOND steel sheets. DO NOT cut over the top of other coated products, where debris may fall on to other sheets. Where cutting must be carried out near sheets already installed, the area around the cut must be masked and the stream of hot particles directed away from completed work. 3

119 REVSPEC REVOLUTION ROOFING MAINTENANCE & CARE MANUAL REVOLUTION ROOFING MAINTENANCE & CARE MANUAL PREPAINTED STEEL SHEET MILD STAINING A mild household washing up detergent used according to directions, will remove most mild staining arising from swarf. SEVERE STAINING 1. Clean the surface by washing with a mild household detergent and water in proportions as recommended by the detergent manufacturer, then wash well with clean fresh water. 2. Remove the corrosion product by using a stiff nylon brush and washing off completely. More heavily affected areas may need a light rub with a scotch guard type pad (do not use steel wool). Abrasive papers should only be used if painting is to be carried out. Great care must be taken not to cause excessive damage to the paint film. 3. Finally, should steps 1 & 2 above prove to be ineffective, treat affected areas with a rag soaked in a solution of METAPHOS AR67 (AMERON Paints), DEOXIDINE (PPG Ltd), or similar. Hose down completely after treatment with fresh water, as residual acid at the cut edge of the sheeting will cause accelerated corrosion of the metallic coating. Refer BlueScope steel Technical Bulletin TB-5, Swarf staining of steel roofing and walling particles for more information. See CHOICE OF FASTENERS FOR LONG LIFE When a long-lasting product is used for roofing, walling and accessories, it is vital the performance of the fasteners used to fix cladding and accessory materials have the same or superior service life as the BlueScope steel Limited product with which they are to be used. Please contact your nearest Revolution office for details on the appropriate product to suit your project. The correct selection of fastener for these jobs is of paramount importance for long term structural performance and aesthetics. Please see the below table which has been extracted from BlueScope steel Technical Bulletin TB-15, Fasteners for roofing and walling product- selection guide. The table gives a guide to the fastener metal type recommended for various BlueScope steel strip ad sheet products. In the interest of quality assurance it is essential fasteners used comply with Australian Standard AS Fastener materials for use with roofing and walling manufactured from BlueScope steel strip and sheet products. BlueScope steel Product COLORBOND steel, XMA, XPD, steel ZINCALUME steel AZ150 steel COLORBOND Ultra* steel COLORBOND steel (Note: applies to COLORBOND steel used m from marine environments i.e. severe environments). Appropriate Fastener Type Fasteners conforming to AS 3566 Class 3 Fasteners conforming to AS 3566 Class 4 (Note: Stainless steel fasteners which conform to AS 3566 class 4 are not recommended for use with COLORBOND steel or COLORBOND ULTRA steel.) FASTENERS FOR ROOFING & WALLING PRODUCT Fasteners used to fix roofing, walling and accessory products manufactured from steel strip and sheet must give long, trouble free service when exposed to the atmosphere in environments ranging from benign to sever in terms of corrosive effect. COLORBOND stainless steel Quality stainless steel fasteners *Fasteners conforming to AS3566, class 3 should not be used within 400 metres of the ocean or other severe marine influence areas. 4

120 REVOLUTION ROOFING MAINTENANCE & CARE MANUAL COMPATIBILITY Stainless steel, lead, copper, and copper containing alloys (such as MONEL) should not be used in conjunction with Metallic Coated or Galvanised, ZINCALUME steel, COLORBOND steel, COLORBOND steel XPD, COLORBOND steel XMA or COLORBOND Ultra steel. FASTENER TYPES There are two fastener designs to be considered for use with BlueScope Steel materials:- Self- drilling screws complying as with AS for fastening cladding to a building structure, and Accessory fasteners for fastening roofing accessory items such as flashings. Where accessory fasteners such as pop rivets are required, they should be manufactured from aluminium when fastening Galvanised, ZINCALUME steel, COLORBOND steel Ultra and COLORBOND steel XPD, COLORBOND steel XMA or COLORBOND Ultra steel. Refer BlueScope steel Technical Bulletin TB-15, Fasteners for roofing and walling product- selection guide or for more information. REVSPEC REVOLUTION ROOFING MAINTENANCE & CARE MANUAL 5

121 REVSPEC REVOLUTION ROOFING MAINTENANCE & CARE MANUAL REVOLUTION ROOFING MAINTENANCE & CARE MANUAL Accessory Material Aluminium Alloys Copper and Copper Alloys* Stainless Steel (300 series) Zinc-Coated Steel and Zinc Aluminium / Zinc Alloy-Coated Steel Atmosphere Classification Sl & VS Mild Sl & VS Mild Sl & VS Mild Sl & VS Mild Sl & VS Mild Lead * Sl & VS Mild Aluminium Alloys Direct Contact Between Metals Copper and Copper Alloys* Rainwater Goods and Any Cladding Material Stainless Steel (300 series) Zinc-Coated Steel and Zinc Aluminium / Zinc Alloy-Coated Steel Includes monel metal rivets. Grade 316 in accordance with AS 1449 is suitable. Unpainted zinc-coated steel and zinc are suitable for direct contact but should not receive drainage from an inert catchment. Please contact your nearest Revolution Roofing office for more information. Lead LEGEND: SI, VS, Mild = severe industrial, very severe and mild classification (see AS/NZS 2312). Yes = acceptable - as a result of bimetric contact, either no additional corrosion of rainwater foods will take place, or at worst, only very slight additional corrosion. It also implies that the degree of corrosion would not significantly shorten the service of life. No = not acceptable - moderate to severe corrosion of rainwater goods will occur, a condition which may result in a significant reduction in the service of life. Note: Unless adequate separation can be assured, prepainted rainwater goods should be considered in terms of the base metal or coated steel. * Due to its toxicity, lead is not recommended for rainwater goods. 6

122 REVOLUTION ROOFING MAINTENANCE & CARE MANUAL Whilst drainage between the materials shown would be acceptable, direct material contact should be avoided (see Direct Contact Between Metals) LEGEND: Yes No Acceptability Of Drainage From An Upper Surface To A Lower Metal Surface Upper Cladding or Rainwater Goods Material Fastener Material Aluminium Alloys Copper and Copper Alloys* Stainless Steel (300 series) Zinc-Coated Steel and Zinc Aluminium / Zinc Alloy-Coated Steel Lead Prepainted Metal Aluminium Alloys = acceptable = not acceptable Copper and Copper Alloys* Lower Rainwater Goods Material Stainless Steel (300 series) Zinc-Coated Steel and Zinc Aluminium / Zinc Alloy-Coated Steel Note: acceptable and not acceptable imply similar performances to those noted in Direct Contact Between Metals. Lead REVSPEC REVOLUTION ROOFING MAINTENANCE & CARE MANUAL BLUESCOPE TECHNICAL BULLETINS BlueScope Steel provide a range of informative data in a series of Technical Bulletins and Corrosion Technical Bulletins available on their website Please refer to the appropriate BlueScope Steel web site for the latest recommendations for Technical bulletins: 7

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124 BLUESCOPE STEEL WARRANTY ROOFING WARRANTY- COLORBOND STEEL COLORBOND steel for SINGLE SKIN ROOFING WARRANTY TO PERFORATION OF ROOF SHEETS W ARRANTY BlueScope Steel Limited ABN (hereinafter called "BlueScope Steel"), warrants that the COLORBOND steel supplied to ROLLFORMER for fabrication of roof sheeting (hereafter referred to as "the product"), and for subsequent manufacture of PROFILE is manufactured from prime material and will have a life prior to perforation by weathering in the natural elements of 20 years from the date of installation, being DATE at PROJECT-STREET ADDRESS, CITY STATE. Furthermore, BlueScope Steel warrants the exterior paint system of the COLORBOND steel will not flake or peel (ie delaminate) for a period equivalent to the warranty provided for perforation by weathering as outlined above, subject to a maximum period of 20 years, from the date of installation. However, normal weathering which includes natural reduction in paint gloss and a natural colour change of the paint finish is not covered by this warranty. Warranty is subject to the following terms and conditions: 1. The product has an official COLORBOND steel brand. 2. The product must be designed in accordance with BlueScope Steel published product attributes. Refer to the Product Data Sheet available from 3. The product is installed in strict accordance with, in order of preference, all relevant Technical Bulletins and Corrosion Technical Bulletins which are available from and all applicable industry standards, Building Code of Australia (ie SAA-HB39, AS1562.1, AS/NZS2179.1, AS3566, AS3740, AS/NZS4600) current at the date of installation. Where no standard applies, the product must be installed in strict accordance with the Manufacturer s published installation guidelines current at the time of installation. 4. All flashings, fasteners or components fixed to or used with the product must be manufactured from materials approved by BlueScope Steel. Refer to Corrosion Technical Bulletin CTB-12 Dissimilar Metals, and Technical Bulletin TB-16 Fasteners for Roofing and Walling Product Selection Guide which are available from for further information. 5. The product, as supplied, must not at any time come into contact or be coated with an incompatible material. 6. Sheltered or areas not normally exposed to rain must be washed at least once every 6 months with fresh water. 7. The product must be maintained in accordance with BlueScope Steel s maintenance guidelines as published in Technical Bulletin TB-4 Maintenance of COLORBOND steel and ZINCALUME steel which is available from 8. The application of post paint treatments or systems to the product will invalidate this warranty. 9. Perforations or paint delamination partly or wholly due to the following causes are not covered by this warranty: a) Defects attributed to faulty design, method of manufacture or installation of the product. b) Mechanical, chemical, corrosion or other damage sustained during transport, handling, storage, erection or subsequent to erection. c) Attack from chemical or other agents, fumes, liquids or solids other than direct rain or run-off falling onto the product under warranty. d) Contact with soil, ash, fertilizer, moisture retaining substances, lead or copper and other dissimilar metals, chemical agents, liquid from copper flashings or copper pipes, green or wet timber or treated timber. Refer to Corrosion Technical Bulletin CTB-12 Dissimilar Metals and CTB-13 Contact with Timber, which are available from for further information. e) Failure to install, use and maintain the product in accordance with BlueScope Steel s guidelines and applicable industry standards. f) Failure to remove debris and/or allow free drainage of water (including condensation) from all surfaces of the product. g) Failure to replace corroded fasteners. h) Corrosion arising within the lapped areas of end-lapped sheets. i) Installations subject to salt marine, severe industrial or unusually corrosive environments at any time in the future. j) Accidental or intentional damage by a person or animal beyond the reasonable control of BlueScope Steel. k) With regard to paint delamination, the internal facing surface of the product. l) Earthquakes, hurricanes, tornadoes, cyclones, typhoons, gales, lightning, hail, fires, flood and other similarly extreme "acts of God". Subject to statutory obligations, under this Warranty, BlueScope Steel s liability will be limited to BlueScope Steel s choice of one of the following options: (i) providing the same material in a quantity sufficient to replace the defective product; (ii) providing the equivalent material in a quantity sufficient to replace the defective product; (iii) the cost of repairing the defective product. BlueScope Steel shall not be liable for: (a) labour costs associated with the removal or repair of the defective product, or installation of the replacement product; (b) injury to persons, damage to property, loss of income, profit or business, or any other indirect loss arising from or caused in any way by the defective product. REVSPEC BLUESCOPE STEEL WARRANTY BlueScope Steel extends this warranty solely to the manufacturer. BlueScope Steel reserve the right to inspect a building prior to issuing of the warranty and/or to inspect and conduct tests as necessary at any time after a claim is made under this warranty. This warranty is given in lieu of all other considerations or warranties expressed or implied except to the extent that any statute applicable to this contract prevents the exclusion restrictions or modification of such conditions or warranties. Date: DATE Warranty No:H Head Office BlueScope Steel Limited ABN Old Port Road, Port Kembla, NSW Telephone: (02) Fax: (02) COLORBOND, ZINCALUME, BlueScope and the wavy device are registered trademarks of BlueScope Steel Limited NOTICE: This document is a sample only, and does not constitute a product warranty. Any reference to a warranty period is for demonstrative purposes only and does not infer that all applications will attract this period of coverage. Warranty periods are determined by BlueScope Steel and may vary according to project design and location. For an indication of warranty periods that may be offered for a specific project, please contact BlueScope Steel Direct on RR12.1 1

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126 TRUE OAK PROJECT REGISTRATION TRUE OAK PROJECT REGISTRATION At Revolution Roofing, we like to stay up-to-date with how YOU use OUR products. This vital information ensures we have the products you need to get the best out of every project. It also helps in our research and development of new products. The more information we have, the better we can work with you to achieve the best possible results. By specifying and registering your project you will ensure that the product you desire is supplied, plus, you get our exclusive True Oak 20 Year Watertight Installation Warranty. Please complete the information below and fax it back to us on or it to Name of Registrar: Project Address: Date of Installation: True Oak Profile Mid Deep 5 Project Description: SAMPLE Curving: Building Size (m 2 ): True Oak Colour: Type of Project Commercial Residential Architectural Firm: Architectural Firm Contact: Architectural Firm Address: REVSPEC TRUE OAK PROJECT REGISTRATION Architectural Firm Phone Number: Additional Revolution Roofing products used on the project: Any additional Information: 20 YEAR Watertight Installation Guarantee TRUE OAK Revolution Roofing PO Box 575, Marleston SA 5033 PO Box 1848, Osborne Park D.C WA RR12.1 1

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128 Revolution Roofing PO Box 575, Marleston SA 5033 PO Box 1848, Osborne Park D.C WA