EAGLE ASSET TRACKING DATABASE

Transcription

1 EAGLE ASSET TRACKING DATABASE Eagle Inspection Technologies offers a user friendly Asset Tracking Database designed specifically for small industrial facilities (Power Plants, Chemical Plants, Tank Farms, et) to easily track their assets. The database receives input from the owners and/or owners Inspection team after each inspections. This software tracks inspection intervals based on user input based on governing corrosion rates of the vessel as opposed to the laborious effort of tracking every single thickness data point. Many of the larger more expensive tracking data basis require: 1) All measurement (UT) data points to be input and tracked which requires thousands of entries. 2) This results in a time consuming effort to input the data and to maintain the data. 3) Users are dependent on the software to evaluate the equipment apart from an overall (holistic) review and assessment by a qualified Inspector or engineer relying solely on the program to assess and recommend inspection intervals and remaining life. One of the draw backs associated with these massive databases is the tendency for them to get hung up on a single TML point that gets caught in a cycle

2 of inspecting that point at close intervals (every 2 weeks, 3 months, et) with no sound basis for it. The Eagle Asset Tracking Database software tracks inspection intervals are manually inputted per piece of equipment (all the TML reading are not input or tracked by the program, just the governing results) and are based on governing corrosion rates of the vessel from an Inspection Report that combines all API and NDE results and evaluations resulting in intelligent input and scheduling. This ensures that each item or piece of equipment is evaluated by a qualified API Inspector and updated in the database resulting in an inspection program that is comprehensive, user friendly and easily managed (not time consuming to up keep). The Eagle Asset Tracking Database tracks: Items: Pressure Vessel's (PV's), Storage Tank's (AST's) Relief Valve's (RV's) Piping Pump's Motorized Operating Valve's (MOV's) (including any other item that the user desires to track, custom setup) Elements: Engineering Document Storage (Design Specifications, Design Drawings, P&ID's, MSDS) (Electronic Files such as Word, AutoCad, PDF) Inspection Reports (Internal, External, NDE [UT, WFMT, et]) (Electronic Files such as Word, AutoCad, PDF) Static Data (Meeting PSM Requirements) Inspection Intervals (based on inspection results, API Recommendations, and/or RBI plans) RBI Planning (Consequence, Probability, risk matrix based on RBI assessment) Action Items (Work Orders, Repair Notes, Engineering Assessments)

3 Basic Functionality of the Program Choose the category of interest: Pressure Vessel's (PV's), Storage Tank's (AST's), Relief Valve's (RV's), et The program brings you to a "Tier One Level" page where you can select the Unit of Interest from a pull down menu.

4 Unit vessels are automatically listed under subheadings of Vessel Type (Drums, Towers, Exchangers, et) This level displays basic information such as: 1) Vessel ID 2) Basic Dimensions (Diameter, Length) 3) Vessel Description 4) Vessel Type (Drum, Exchanger, Tower, et) 5) Next inspection for each unit item (External, Internal, UT's) 6) RBI Rating, 7) Associated P&ID At this level the user can query for Vessel Data, Due Inspections, Unit Listings. Inspection intervals may show up red indicating that it is past due. RBI's are color coded to green, yellow, or red to indicate criticality

5 Query for upcoming external or internal inspections, pick [PV Ext Insp Sch] i.e., External Inspections due the next year; Info Displayed: Vessel ID, Vessel Description, Unit, Last External Inspection Date, Frequency, Next Inspection Due Date, (Next UT inspection Due Date shows up with both the External and Internal Queries).

6 Query for all equipment, lists per Unit and Equipment Type, pick [Unit Vessel Listing] Information displayed includes: 1) Vessel ID 2) Basic Dimensions (Diameter, Length) 3) Vessel Description 4) Vessel Type (Drum, Exchanger, Tower, et) 5) Next inspection for each unit item (External, Internal, UT's) 6) RBI Rating, 7) Associated P&ID

7 To go to "Tier Two Level " of the program, place the curser on the piece of equipment of interest in the Tier One Level and pick [View Vessel Data]. The Data page for that specific vessel is displayed. Action Items can be entered at this level Vessel document storage such as design specs and drawings Print Page PSV Tracking Static Data Basic RV Data All related PSV's can be accessed via the pull down menu and picking the [PSV] button RBI Risk Matrix Inspection Info (Intervals, Freq) Data input for two chambers (i.e.,heat Exch, Towers, et) Bottom of page, store inspection documents

8 Action Item Entry, pick [Action Items], form pops up for data entry PSV Tracking Enter Action Items Opens to PSV displayed in PSV ID cell of the associated equipment data page (Pull down or type in to select PSV of interest) Inspection Info (Intervals, Freq) Static data Store Inspection reports

9 Picking [Active Action Item] calls up a query of all active action items listed by priority and then by date.

10 Vessel Data Report

11 ASSET RECORD 10 Process Vessel E-10-B Unit Penhex Vessel Desc T-2 Overhead Condenser (Fin Fan) Corr Rate (MPY) Rem. Life (Yrs) 33 Vessel Type Exchanger PID B1-29B-200-REV 1 PSV Tag SH-7 Mfg Fab Co Year Built 1988 PSV Set (psi) 50/50 Design Code ASME S8 D1 Diameter 3 ID PSV Count (2) SH-7 / 8 N/B # 2033 Length 288 Rpt Disc Yes S/N # Orientation (V/H) Horizontal Rpt Disc Set (psi) 50 State # Capacity (Gal) Rpt Disc Count 2 Shell Side Data Consq. Prob Risk Max Int. MAWP (psi) MAWT (ºF) MDMT (ºF) Medium Oper Press (psi) Oper Temp (ºF) Flange Rating 150 SG RBI Rank Last Insp Freq. Next Insp Int Insp 6/23/ /25/2019 Ext Insp 6/23/ /24/2014 UT Insp 6/23/ /25/2019 Head 1 Desc Type North Head Flat Material SA tnom (in) Ca (in) tmin (in) Notes: 24' 4 Rows Total Surface Area 754 Head 2 Desc South Head Material SA tnom (in) Type Ellipsoidal Ca (in) tmin (in) Shell 1 Material SA tnom (in) tmin (in) Ca (in) Tube Side Data Dia 3 MAWP (psi) 75 Oper Press (psi) MDMT (ºF) -20 Lngth 288 MAWT (ºF) 900 Oper Temp (ºF) Medium Water SG 1 Flange Rating 150 Shell 2 Material SA tnom (in) tmin (in) Ca (in) Head 3 Desc Type Material tnom (in) Ca (in) tmin (in) HE Shell Type FinFan HE Head 1 Type Header HE Head 2 Type Header Shell Wt (lbs) 0 Tube Mat SA-149 Tube Gauge Tube Design Fin Fan Tube Bndl Wt (lbs) 0 Tube Size 3 Tube Count 45 Bndl Ave Life 20+

12 Tank Data Report

13 Asset No 1 Tankage Tank ID P ID Not Available Unit: Methanol t min, in. t nom, in. 1st course Material: A 36 Crs Height (ft) 10 AST - Vertical 2nd course A Product: Methanol 3rd course A Product SG: th course A Manufacturer Advanced Tank and Co Year Built: 2003 Design Temp: 120F 5th course th course 7th course A Joint Eff.: 1 8th course State Cert#: N/A Insp Type: API-653 Tank Capacity: bbls Design Code: API 650 STD Diameter: 146' Tank Height: 50' Safe Fill Height: 44'-3" Flr Plts (Gen) A 36 Flr Crt Zone A 36 Flr Ann Ring Fix Roof A 36 Fltng Roof A 36 Type Floating Rf Internal (Pontoon) Pan Roof Vent Type Goose Neck/Periphery Vent Size 12"/ 3" Set psi/vac Open / Open Count 1 / 13 API-650 APP F DATA: Top Angle Dim 3" x 3" x 3/8" (A 36) Top Angle Config Angle Out / Butt Roof Altitude 4.5 ft Pmp In Rate Pmp Out Rate Frangible Joint Yes CP Protection None Ext. Coating Spec Epoxy mil ATG Type S&J (Local) USCG/USEPA OPA Steam Coil No In-Service: Out-of-Service: UT Inspection Last Insp 9/1/2013 Freq 5 Next Insp 9/2/2018 9/1/ /3/2023 9/1/ /3/2028 Consq. Prob Risk Max Int. RBI Rank Notes: Initial Internal scheduled for 2/1/2013 Last API-653 Inspector Jeff Walling

14 Pipe Data Report

15 Plant Facility Piping Circuit ID: 086ID277 SK1 Area: 401 PIPING Service: Material: Caustic Carbon Steel PID: 086ID Size: 3 Pipe Sch: STD Notes: Max Support Dist: 20 Design Pressure: 150 Design Temperature: 230 Operating Pressure: 90 Operating Temperature 120 Pressure tmin: Engineering tmin: Class: 2 Code: B31.3 Remaining Life: 5 Last Inspection: 2/20/2005 Inspection Interval: 5 year Next Inspection Due: 2/20/2010 Last API-570 Inspector Jeff Walling Consq. Prob Risk Max Int. RBI Rank