TRUCK MAINTENANCE. 1 of 84

Transcription

1 TRUCK MAINTENANCE 1 of 84

2 INDEX INTRODUCTION 4 MANUFACTURER'S INFORMATION SYSTEMS Range and documentary system Renault Truck Range and documentary system Renault Trucks _ short course Using Windows and the workshop information tools Running Windows and using the workshop information tools 9 TRUCK TECHNOLOGY Light vehicle technology EURO Technology of Master and Mascott EURO 4 (Phase III) Maxity : Technology Medium range technology Euro Road range technology Euro Specific technology for refuse collection vehicules (BOM) Construction range technology Euro Construction range technology Euro 3 (range excluding DXi) 18 METHODS AND TOOLS /24 breakdown repair diagnostic Using a Windows computer work station Service station diagnostic Diagnostic : methods and tools Diag NG3 tool Renault Trucks after sales documentation Using the diagnostic DXi tool Logical Diagnostic Reasoning (LDR) 27 ENGINES Light vehicle power units Euro 3 and Euro Medium range power units Euro4 (DXi 5 and 7l) Heavy range power units Euro 3 and 4 (DXi 11, 12 and 13l) Heavy range power units Euro 3 (except DXi) Injection diagnostic 33 GEARBOXES, REAR AXLES Gearboxes and drive axles on Euro 3 and Euro 4 light commercial vehicles Automatic gearboxes of the range Euro 3 and Euro 4 vehicles Midlum range gearboxes Euro 3 and Euro Heavy range gearboxes Euro 3 and Robotised gearbox ZF ASTRONIC (Optidriver 1) Robotised gearboxes Euro 3 and 4 40 BRAKING Air braking on the light range Euro Air braking on Euro 3 road range (excluding DXi) Braking diagnostic on a brake tester 44 HEATING Air conditioning Independent Heating Systems 47 ELECTRICITY AND ELECTRONIC ASSISTANCE Introduction to truck electronics 2 of 84 49

3 Electropneumatic braking systems on the heavy range Electropneumatic suspension systems on commercial and light range vehicles B - Electronic systems on Euro 3 light commercial vehicles Electronic systems on Euro 4 light commercial vehicles Electronic systems on commercial vehicles Euro C - Electronic systems on Euro 4 heavy commercial vehicles Advanced electronic diagnostics Parameterization and programming Processing Fault Codes Installation and adaptation for bodywork Euro4 heavy range 58 SPEED LIMITERS Speed limiter approval Online training, renewal of speed limiter approval 61 REFRESHER COURSES/NEW PRODUCTS Refresher course for workshop manager Refresher course for SDR Refresher course for breakdown specialists Refresher course for mechanicians 66 EXPERT CYCLES SDR pre-selection SDR cycle Light Vehicle Expert Technician Curriculum SDR RTI Module Curriculum SDR RTI Module Cuurriculum SDR RTI Module 3 73 BODYBUILDERS Installation and adaptation for bodywork Euro4 heavy range 75 PERIPHERALS Checking elevating tailgates Checking auxiliary cranes Checks on trailers Trailer EBS diagnostic (HALDEX) FAST&PRO Space Specialist (Certification) Inspecting vehicle fire extinguishers Vehicle ground linkage (mechanical) A - OPTITRACK in E-LEARNING 84 3 of 84

4 INTRODUCTION Particular attention is paid to the new vehicle features for 2009 and the optimal use of the diagnostic tool. For specific needs not covered by this offer, please do not hesitate to contact us : 4 of 84

5 MANUFACTURER'S INFORMATION SYSTEMS 5 of 84

6 Range and documentary system Renault Truck 4000 Course level : basic Know all about the Renault Trucks range of products and services Master the use of the manufacturer's tools Optimize your searches for technical data Essential for new recruits Recommended for everybody, in order to improve workshop productivity Product range Services range Industrial organization Commercial network Specifications sheets, Repair manuals...technical Notes Reports, "Pilot" Customers, New vehicle launch operations. «Techline» Vehicle tyres Electrics and Multiplexing on vehicles Air conditioning on vehicles Pollution control standards Renault Trucks Links Consult Optidoc Fichier Parc Net Diag W-Data DIAG tool NG³ Techline Warranty Berliet Foundation Production sites 6 of 84 Duration : 4 days création : 08/04/ mise à jour : 10/03/2008 Location : Saint-Priest or local

7 Range and documentary system Renault Trucks _ short course 4001 Know all about the Renault Trucks range of products and services Master the use of the manufacturer's tools Optimize your searches for technical data Essential for new recruits Recommended for everybody, in order to improve workshop productivity Product range Services range Industrial organization Commercial network Specifications sheets, Repair manuals... Technical Notes Reports, "Pilot" Customers, New vehicle launch operations. «Techline» Dealernet Consult Optidoc Park file Net Diag W-Data Diag Ng3 case 7 of 84 Duration : 2 days création : 08/04/ mise à jour : 01/25/2008 Location : Saint-Priest

8 Using Windows and the workshop information tools 4002 Course level : basic To use a Windows computer work station in the workshop To become familiar with the basic applications enabling immediate autonomy in the workshop and stores To use the information applications specific to the workshop Recommended for new recruits Recommended for everybody, in order to improve workshop productivity Exploring and organizing a computer work station Using the keyboard and mouse Windows operating system Application software Park traceability Accessing documentation online Updating diagnostic software via the manufacturer's network Changing a vehicle's technical file via the manufacturer's network Application on Renault Trucks Links Desktop WIndows Taskbar Start menu Create a file Move, rename, delete a file Open, save and find a file 8 of 84 Price : Participants : 12 Duration : 4 days création : 08/04/ mise à jour : 12/19/2007 Location : Saint-Priest or local

9 Running Windows and using the workshop information tools 4003 Course level : improvement MANDATORY PRE REQUISITE Informations tools (see course sheet 4002) To use the intranet applications available in the workshop To use the different measuring instruments available in the workshop Recommended for all workshop personnel who wish to become familiar with the applications and operation of the manufacturer's information software Essential for mastery of the workshop's technical information and organization, in order to improve productivity Renault Trucks Links messaging Review on engine trimming Extracting the conditions for processing a complaint Using a performance reading Data extraction exercises Display, analysis and use of extracted data Bodybuilder parameterization Renault Trucks Links application Diag NG³ tool BAR 7300 Infom@x Review of battery Extracting a battery test Extracting a load circuit test 1 computer per trainee Diag NG³ tool BAR 7300 Documentation Practical exercises 9 of 84 Duration : 4 days création : 08/04/ mise à jour : 01/18/2008 Location : Saint-Priest

10 TRUCK TECHNOLOGY 10 of 84

11 Light vehicle technology EURO Course level : basic To learn about the principal specifications and components of the light vehicles in the Euro 3 (Master and Mascott Phase II) To perform the essential maintenance operations on light vehicles Note: this course does not cover Diag DXi Necessary for mechanics who wish to learn about the light vehicle range from Euro 3 1 -Electrics Reading a diagram Use of workshop documentation Presentation of basis diagnostics with Diag NG3 2 - Braking Study and servicing of the braking circuit Servicing of the different braking components Recommendations for ABS, REF, ASR. Using the workshop documentation 3 - Engines History of the different engines Routine engine servicing and rebuilding Using the workshop documentation 5 -Electronic equipment Immobiliser Vehicle management Display Teaching aids : Audiovisual aids Video-projector Vehicles: Master and Mascott Euro 3 Components : engines: F9Q, G9U/G9T, ZD30; gearboxes: PF..., ZF 6S350, ZF 5S220 Diag NG3 case Documentation 4 - Transmission Servicing and maintenance : clutch, mechanical gearboxes and rear axle Using the workshop documentation 11 of 84 Duration : 4 days création : 08/04/ mise à jour : 02/14/2008 Location : Saint-Priest or local

12 Technology of Master and Mascott EURO 4 (Phase III) 4011 Course level : basic To learn about the principal specifications and components of the light commercial vehicles in the Master and Mascott Euro 4 ranges (Phase III) To perform the essential maintenance operations on light commercial vehicles Note: this course does not cover Diag DXi Necessary for mechanics who wish to learn about the Master and Mascott Euro 4 (Phase III) 1 - Electrics Reading a diagram Using the workshop documentation Presentation of basic diagnostics with Diag NG3 2 - Braking Study and servicing of the braking circuit Servicing of the different braking components Recommendations for ABS, REF, ASR. Using the workshop documentation 3 - Power units History of the different engines Routine engine servicing and repairs Using the workshop documentation Management of the engine fault codes (EOBD) 5 - Electronic equipment Immobiliser Vehicle management Display Teaching aids : Audiovisual aids Video-projection Vehicles: Master and Mascott Euro 4 Components : engines : G9U, DXi3 ; gearboxes : PF..., ZF 6S380, ZF 5S270 Diag NG3 case Documentation 4 - Transmission Servicing and maintenance : clutch, mechanical gearboxes and rear axle Using the workshop documentation 12 of 84 Duration : 4 days création : 09/17/ mise à jour : 10/03/2008 Location : Saint Priest or local

13 Maxity : Technology 4012 Course level : basic To learn about the principal specifications and components of the Maxity To perform the essential maintenance operations on light commercial vehicles Note: this course does not cover Diag DXi Necessary for mechanics who wish to know about the Maxity 1 - Electrics Reading wiring diagrams on a computer Presentation of basic diagnostics with Diag NG3 Using the computerised repair manual 2 - Braking Study and servicing of the braking circuit Servicing of the different braking components Cautions on recommendations linked to the ABS, REF, ASR. Using the workshop documentation 3 - Engine Using the workshop documentation Routine servicing of the engine and renovation Common Rail injection system 5 - Electronic equipment Presentation of electronic architecture Immobiliser Vehicle management Display Teaching aids : Audiovisual aids Video projector Vehicles: Maxity Euro 4 Components : DXi 2.5 and DXi3, 5M and ZF 6S380 gearboxes, DANA rear axle Diag NG3 case Computerised documentation on RT Online 4 - Transmission Servicing and maintenance : clutch, mechanical gearboxes and rear axle Using the workshop documentation 13 of 84 Duration : 4 days création : 09/17/ mise à jour : 10/03/2008 Location : Saint Priest or local

14 Medium range technology Euro Course level : basic To learn about the principal specifications of the new vehicle andlocate the different components of the Midlum DXi To perform the essential maintenance operations on these vehicles Note: this course does not cover Diag DXi Necessary for mechanics who wish to learn about the Euro 4 medium range Recommended for electricians who wish to explore the Euro 4 range The driving and service handbook Preventive maintenance: technical aspects/intervals fluids and lubricants, Repair manuals Reading a diagram Design and mechanical specifications: Special points Adjustment method Operation Maintenance and servicing Design and mechanical specifications of DXi 5 and DXi 7 engines Special features, adjustments Maintenance and servicing Common rail injection system Hydraulic power steering Maintenance and servicing Servicing of braking system fitted with E.B.S 5 Maintenance of APM air production system Servicing of thedifferentsystems Presentation of exhaust gas post treatment system Safe practice for use and servicing 14 of 84 Duration : 4 days création : 08/07/ mise à jour : 02/14/2008 Location : Saint-Priest or local

15 Road range technology Euro Course level : basic To learn about the principal specifications of the new vehicle andlocate the different components of thepremium and Magnum DXi To perform the essential maintenance operations on these vehicles Note: this course does not cover Diag DXi Necessary for mechanics who wish to learn about the Euro 4 medium range Recommended for electricians who wish to explore the Euro 4 range The driving and service handbook Preventive maintenance: technical aspects/intervals fluids and lubricants, Repair manuals Reading a diagram Design and mechanical specifications: Special points. Adjustment method Operation Maintenance and servicing Design and mechanical specifications of DXi 11 and DXi 13 engines Special features, adjustments Maintenance and servicing Delicate mechanical operations: removal of pump injectors and timing adjustment Servicing of braking system fitted with E.B.S 5 Maintenance of APM air production system Presentation of ECS Servicing of thedifferentsystems Presentation of exhaust gas post treatment system Safe practice for use and servicing 15 of 84 Duration : 4 days création : 08/07/ mise à jour : 01/04/2008 Location : Saint-Priest or local

16 Specific technology for refuse collection vehicules (BOM) 4050 Course level : improvement MANDATORY PRE REQUISITE BASIC ELECTRICS (see course sheet 4703) To perform service, maintenance and diagnostic operations on refuse collection vehicles (B.O.M.) Presentation of topology and electronic control units Connection on chassis Bodybuilder functionalities Personal safety of B.O.M. operators. Operation Servicing, maintenance and diagnostic Operation Servicing, maintenance and diagnostic Technical and mechanical specifications Injection system management Servicing, maintenance and diagnostic Technical and mechanical specifications Operation Handover and use Servicing, maintenance and diagnostic 16 of 84 Duration : 4 days création : 08/07/ mise à jour : 01/18/2008 Location : Saint-Priest or local

17 Construction range technology Euro Course level : improvement MANDATORY PRE REQUISITE basic electrics (see course sheet 4703) To learn about the new Euro 4 construction range To know how to work on the on-board electronic systems fitted on the construction range To know how to carry out service work and maintenance on the drive train units, the braking circuits and the suspension of the construction range Recommended for colleagues (mechanics familiar with the electrical basics or electricians) who need to perform the principal servicing operations on the construction range and identify potential sources of down time on the on-board electronic systems 1 - Electronic architecture Euro 4 Presentation of data transfer buses Shared functions of engine and vehicle ECUs Presentation of immobilizer function, lighting management and central door locking 2 - Bodybuilder applications Wiring for bodybuilder functions Programming of bodybuilder functionalities on VECU and BBM 3 - Air production management and electronically controlled braking Presentation of APM Presentation of EBS Engines Technical specifications and servicing Operation of injection system Delicate mechanical checks: pump injector removal and timing adjustment 5 - Gearboxes Mechanical gearbox specifications Presentation of automated gearbox Servicing and maintenance 6 - Rear axle and transfer box Mechanical specifications of units Servicing and maintenance 7 - Suspension Mechanical specifications of units Servicing and maintenance Teaching aids : Audiovisual aids Video projector Vehicles (Premium Lander and Kerax) DXi 11 / DXi 13 engine Documentation Diag NG3 case 17 of 84 Duration : 4 days création : 08/07/ mise à jour : 01/08/2008 Location : Saint-Priest or local

18 Construction range technology Euro 3 (range excluding DXi) 4091 Course level : basic To successfully perform the principal service operations on vehicles in the dci and E-tech heavy range To identify potential sources of failures Recommended for new colleagues (mechanics or electricians) who wish to successfully perform the principal service operations on the heavy range and to identify potential sources of downtime on the different systems Electrics Mechanical part Présentation Engine technology Specifications Special features Technologyof electronicinjectionsystems Reading fault codes, programming an ECU, calibration and parameterization of the different systems Mechanical gearbox specifications Servicing and maintenance Presentation of EBS 2.2 system and ABS 18 of 84 Duration : 4 days création : 08/07/ mise à jour : 02/14/2008 Location : Saint-Priest or local

19 METHODS AND TOOLS 19 of 84

20 24/24 breakdown repair diagnostic 4100 Course level : improvement MANDATORY PRE REQUISITE basic electrics (see course sheet 4703) To implement the technical skills and "diagnostic" reflexes required to get a vehicle back on the road Recommended for breakdown operatives familiar with the basics of electricity, in order to acquire a diagnostic and repair method Recommended for mechanics who wish to become breakdown repair operatives Review of basic electrical knowledge Operating principle of multiplexing Control and diagnostic method Suspension systems Immobilizer EBS-ESP Power units Multimeter Wiring diagrams Displays Diag NG3 Think before you act: method Diagnostic methodology Practical case studies Information on sources of incidents 20 of 84 Duration : 4 days création : 08/07/ mise à jour : 01/08/2008 Location : Saint-Priest or local

21 Using a Windows computer work station 4111 Course level : basic To use a Windows computer in the workshop To master the basic applications allowing immediate autonomy Anyone who needs to use a computer in his or her professional activity What is a computer? Components Data storage Software Networks How to use the keyboard and mouse Organising your files Presentation of the environment Presentation of screen Session management Windows management Windows explorer Portfolio management File management Recycle bin Using a program (Word,...) 21 of 84 Price : Participants : 0 Duration : 2,5 to 3 hours création : 08/07/ mise à jour : 12/21/2007 Location : your company premises, online via

22 Service station diagnostic 4130 Course level : basic To acquire a basic knowledge of truck technology To understand the technical and economic principles of servicing. To develop practical skills in first level diagnostics To generate workshop activity via the station Recommended for mechanics Essential for service station personnel Analysis of results Defining the degree of urgency for operations to be performed Origin and composition of lubricants Classification of lubricants General information on filtering and products used for protection Rudiments of spectrometric and physico-chemical analysis Quick visual examination of vehicle when job accepted Taking into account any mechanical anomalies observed when the vehicle is standing over the service station pit 22 of 84 Price : Participants : 8 Duration : 4 days création : 08/07/ mise à jour : 12/21/2007 Location : Saint-Priest or local

23 Diagnostic : methods and tools 4140 Course level : basic MANDATORY PRE REQUISITE Access to Diagnostic DXi (see course sheet 4145) To master the use of the Renault Trucks tools To be capable of performing a diagnosis methodically and logically To increase the reliability of your diagnosis Recommended for electricians and mechanics who perform diagnostics on vehicles Essential for electricians or mechanics who wish to specialise in diagnostics 1 -Repair manuals Presentation Use 2 - Diagnostic tools Presentation Use Procedures Updates Teaching aids : Audiovisual and IT aids Video projector Documentation Different types of vehicles Diag NG3 case, OPTIDOC Measuring station, multimeter 3 - Logical diagnostic reasoning How to approach a technical problem on a vehicle methodically Presentation of the different methods 4 - Practical exercises on vehicles 23 of 84 Duration : 4 days création : 08/07/ mise à jour : 02/14/2008 Location : Saint-Priest or local

24 Diag NG3 tool 4141 Course level : improvement MANDATORY PRE REQUISITE basic electrics (see course sheet 4703) To become familiar with the use of the Diag NG3 tool Be capable of performing a diagnostic on a simple failure, using the tool Recommended for mechanics Recommended for electricians NOTE : Diag DXi is not covered in this course (see course 4145) 1 - Hands-on experience with the diagnostic tool Facilities available Use Program updates 2 - Application on vehicles Basics of electricity and multiplexing Practical exercises Teaching aids : Audiovisual aids Video-projector Vehicles: Midlum dci, Premium dci, or Magnum E-tech Documentation Diag NG3 case 24 of 84 Duration : 2 days création : 08/07/ mise à jour : 02/14/2008 Location : Saint-Priest or local

25 Renault Trucks after sales documentation 4142 Course level : basic MANDATORY PRE REQUISITE Must know how to use Windows (4002 or 4111) (see course sheets 4002 & 4111) To be able to : Use the Renault Trucks repair manuals, read wiring diagrams and pneumatic diagrams Identify the documentation available in the Optidoc IT application and use Optidoc Master the manufacturer's tools and optimise the use of the Renault Trucks tools. Essential for new recruits Strongly recommended for everyone who wants to improve their productivity in the workshop. 1 - Presentation of Renault Trucks technical documentation: Repair manuals Time manuals Technical notes, network Info bulletins Paper repair manual : Using a manual and navigating through the chapters Searching for technical data Exercises on vehicle. 5 - Reading wiring diagrams Renault Trucks diagrams Renault Coaches diagrams Nissan diagrams Teaching aids : Audiovisual and IT aids Renault Trucks documentation IT applications: Renault Trucks Online, Optidoc Diagnostic tool : Diag NG3 DXi range vehicles 3 - Electronic repair manuals Using a manual and navigating through the chapters Searching for technical data Exercises on vehicle. 4 - Reading a pneumatic diagram 25 of 84 Price : Please contact us Participants : 7 to 10 Duration : Please contact us création : 10/01/ mise à jour : 10/03/2008 Location : Saint Priest

26 Using the diagnostic DXi tool 4145 Course level : improvement MANDATORY PRE REQUISITE Basic electrics (see course sheet 4703) To be capable of installing the diagnostic software and making the first connection To understand the electronic architecture of the new DXi EURO3 and EURO4 vehicles To learn about the environment of the Diagnostic DXi software, to interpret fault code readings, to use the different tests, to master calibration and programming Essential for breakdown specialists Essential for electricians Necessary for mechanics wishing to develop their diagnostics Presentation of the different communication buses Description of the different electronic units Functions shared over the engine ECU and the vehicle ECU Mastering the calibration and parameterization operations Reprogramming an ECU Use of the different menus and icons Reading and interpreting fault codes Carrying out and interpreting tests Updating the diagnostic tool and its various programs Campaigns and programming using intermediate storage Sending work cards 26 of 84 Duration : 4 days création : 08/07/ mise à jour : 01/08/2008 Location : Saint-Priest or local

27 Logical Diagnostic Reasoning (LDR) 4146 Course level : basic To be capable of : MANDATORY PRE REQUISITE 4703 (Basics of electrics) 4145 (Access to Diagnostic DXi) 4142 (After sales documentation) (see course sheets 4703 & 4142 & 4145) Applying logical diagnostic reasoning in the workshop, whatever the malfunction encountered. For any workshop technician who has already acquired a good basic knowledge of the trade (electrics, mechanics, pneumatics) and wishes to improve his efficiency in fault finding his workshop productivity. 1 - Presentation of logical diagnostic reasoning : What is the diagnostic? Different diagnostic methods: empirical and rational Principal diagnostic stages, from taking charge of the vehicle until its return to the customer 2 - Application of logical diagnostic reasoning : Fault finding on vehicles. (Work in sub groups) Fault finding on educational mock-ups. (Work in sub groups) Teaching aids : DXi range vehicles Educational mock-ups Audiovisual and IT aids Renault Trucks documentation Computer applications: Renault Trucks Online, Optidoc Diagnostic tool: Diag NG3 Measuring station Pneumatic control tool Workshop tooling 27 of 84 Price : Please contact us Participants : 6 to 8 Duration : Please contact us création : 10/04/ mise à jour : 10/03/2008 Location : Saint Priest

28 ENGINES 28 of 84

29 Light vehicle power units Euro 3 and Euro Course level : improvement MANDATORY PRE REQUISITE basic electrics (see course sheet 4703) Be capable of diagnosing and repairing the principal malfunctions on Master, Mascott and Maxity Euro 3 and 4 engines Be capable of configuring the injection ECUs of these engines Recommended for mechanics familiar with the electrical basics, in order to acquire a method for analysis and repair method on the injection Necessary for electricians who wish to specialise in injection diagnostics 1 - The different Euro 3 and Euro 4 injection systems High and low pressure circuits, Operation of the different actuators and sensors, particle filter (FAP) Management of engine fault codes (EOBD) 2 - Mastery of delicate mechanical operations Remove and refit a high pressure pump Remove the injectors Setting the timing ZD30 Timing belt on G and DXi engines FAP servicing Teaching aids : Audiovisual aids Video-projector Vehicles: Master, Mascott and Maxity Engines: G9T/U, DXi 2.5 and DXi 3 Engines: F9Q, G9T/U, ZD30 Documentation Diag NG3 case 3 - Use of diagnostic and parameterization tools Presentation of software applications relating to engines Electrical and mechanical diagnostic for high and low pressure circuit components 29 of 84 Duration : 4 days création : 08/07/ mise à jour : 09/23/2008 Location : Saint-Priest or local

30 Medium range power units Euro4 (DXi 5 and 7l) 4220 Course level : improvement MANDATORY PRE REQUISITE Diag DXI Tool (see course sheet 4145) To diagnose and repair all malfunctions on the medium range Euro4 engines To configure the injection ECUs of these engines Essential for mechanics 1 - Common rail injection system Presentation and implementation of the common rail injection system Low pressure and high pressure circuits 2 - Mastery of all mechanical operations Replace an injector Replace an injector bushing Replace a high pressure module Remove and refit the camshaft 3 - Diagnosing all types of malfunction on these engines Low pressure feed circuit check High pressure circuit check Various mechanical checks Processing of fault codes (OBD2) 4 - Use of diagnostic and parameterization tools Presentation of software applications relating to engines Programming an EMS unit Configuring an EMS unit Using the computer to search for the appropriate technical documentation Engine protection data reporting with Diagmax Teaching aids : Audiovisual aids Video-projector Vehicles: Midlum DXi and/or Premium Distribution DXi Engines: DXi 5 and 7l Documentation Diag NG3 case 30 of 84 Duration : 4 days création : 08/07/ mise à jour : 02/14/2008 Location : Saint-Priest or local

31 Heavy range power units Euro 3 and 4 (DXi 11, 12 and 13l) 4230 Course level : improvement MANDATORY PRE REQUISITE Diag DXI tool (see course sheet 4145) To diagnose and repair all malfunctions on the heavy range engines To configure the injection ECUs of these engines Essential for mechanics 1 - Pump injector system Presentation and implementation of pump injector system Low pressure circuit Operation of a pump injector 2 - Mastery of all mechanical operations Replace a pump injector Replace an injector bushing Remove and refit a cylinder head Remove and set the timing 3 - Diagnosing all types of malfunctions on these engines Low pressure feed circuit check Checking an injector Various mechanical checks Processing of fault codes (OBD2) 4 -Use of diagnostic and parameterization tools : Presentation of software applications relating to engines Programming an EMS unit Configuring an EMS unit Using the computer to search for the appropriate technical documentation 5 - Analysis on brake tester Teaching aids : Audiovisual aids Video-projector Vehicles: Premium and Magnum DXi Engines: DXi 11, 12 and 13l Documentation Diag NG3 case 31 of 84 Duration : 4 days création : 08/07/ mise à jour : 01/18/2008 Location : Saint-Priest or local

32 Heavy range power units Euro 3 (except DXi) 4294 Course level : improvement MANDATORY PRE REQUISITE Basic electrics (see course sheet 4703) To diagnose and repair the principal malfunctions on dci and E-tech engines To configure the injection ECUs of these engines Necessary for mechanics familiar with the electrical basics, in order to acquire a method for analysis and repair method on the injection Recommended for electricians who wish to specialise in injection diagnostics High and low pressure circuits Operation of the different actuators and sensors Remove the injectors Remove and adjust the timing for the Common Rail pumps Remove the unit pumps Presentation of software applications relating to engines Electrical and mechanical diagnostics for high and low pressure circuit components 32 of 84 Duration : 4 days création : 08/07/ mise à jour : 02/14/2008 Location : Saint-Priest or local

33 Injection diagnostic 4299 Course level : expert MANDATORY PRE REQUISITE BASIC ELECTRICS AND DIAG DXI TOOL (see course sheets 4145 & 4703) To be capable of working on the"commonrail" and "Pump Injector"systems used on commercial vehicles To perform a diagnostic on these systems To deal with a complaint about engine performance Recommended for mechanics, electricians or SDR 1 - Technology of the new injection systems CommonRail and Pump Injector systems Safe practice for maintenance operations 2 - Diagnostic in workshop Fault finding on vehicles and diagnostic Fuel circuit faults Electrical faults Parameterization faults Teaching aids : Audiovisual aids Video-projector Vehicles Documentation Diag NG3 case Contribution from Renault Trucks Oils 3 - Explanations of failures and search methodology Specific checks Interpretation of data provided by the diagnostic tool 4 - Processing an engine performance complaint Receiving the complaint Preliminary diagnostic Performance report Using the report Processing of fault codes (OBD2) 33 of 84 Duration : 4 days création : 08/07/ mise à jour : 07/28/2008 Location : Saint-Priest or local

34 GEARBOXES, REAR AXLES 34 of 84

35 Gearboxes and drive axles on Euro 3 and Euro 4 light commercial vehicles 4310 Course level : improvement To be capable of diagnosing, removing and refitting gearboxes To be capable of checking and adjusting the various items of equipment` Recommended for mechanics who have mastered the technical basics and wish to specialise in LCV gearboxes and drive axles 1 - Technology Diaphragm clutches and automotive clutch servos Gearboxes and robotised gearboxes 2 - The different systems General gearbox principles Principlesof construction 3 - Mastery of adjustment methods Adjust a clutch control Remove, refit and adjust gearboxes 4 - Mastery of maintenance operations Remove and refit gearboxes and drive axles Check and adjust shafts Teaching aids : Audiovisual aids Video projector Vehicles: Master, Mascott Units: Master gearboxes: PF1, PK5/PK6, PF6, PA6 and PA0 quick shift Mascott gearboxes: ZF S5-270, ZF S6-350 Maxity 5M gearboxes 569 axle and DANA axle Documentation 35 of 84 Duration : 4 days création : 08/07/ mise à jour : 09/23/2008 Location : Saint-Priest

36 Automatic gearboxes of the range Euro 3 and Euro 4 vehicles 4318 Course level : improvement MANDATORY PRE REQUISITE Basic electrics (see course sheet 4703) To work on automatic gearboxes and their electronicized hydraulic retarders To perform fault finding and diagnostics Recommended for mechanics familiar with the electrical basics, in order to acquire a method for analysis and repair on automatic gearboxes Recommended for electricians who wish to specialise in diagnostics on automatic gearboxes 1 - Presentation and design of systems 2 - Operating principle 3 - Components Electrical and mechanical diagnostics on system components 4 - Methodology for checking and performing diagnostics on systems 5 - Maintenance operations Partial removal of components Checking the electrical components of the systems Teaching aids : Audiovisual aids Video-projector Vehicles: Midlum or Premium BOM Units: Allison gearbox Retarder Documentation Diag NG3 case 36 of 84 Duration : 2,5 days création : 08/07/ mise à jour : 11/07/2008 Location : Saint-Priest or local

37 Midlum range gearboxes Euro 3 and Euro Course level : improvement To be capable of diagnosing and repairing any malfunction on medium range gearboxes using the repair manual To be capable of checking and adjusting the various connected items of equipment in accordance with the manufacturers' recommendations Recommended for mechanics familiar with the mechanical basics, in order to acquire a method for analysis and repair on gearboxes. Necessary for mechanics who wish to specialise in gearbox diagnostics 1 - Presentation of technology Clutch system Gearbox diagnostics Presentation of pneumatic circuits 2 - The different systems General gearbox principles Principle of construction Teaching aids : Audiovisual aids Video-projector Vehicles: Midlum dci and DXi Gearboxes : Eaton 5206, 83109,ZF 6S850,ZF 9S1110 Documentation Diag NG3 case 3 - Mastery of delicate mechanical operations Remove and refit gearboxes Check and adjust shafts Check and adjust retarder 4 - Use of diagnostic and parameterization tools : Diagnostics on pneumatic and mechanical gearbox systems Using the computer to search for the appropriate technical documentation 37 of 84 Duration : 4 days création : 08/07/ mise à jour : 09/23/2008 Location : Saint-Priest or local

38 Heavy range gearboxes Euro 3 and Course level : improvement To be capable of diagnosing and repairing any malfunction on medium range gearboxes using the repair manual To be capable of checking and adjusting the various connected items of equipment in accordance with the manufacturers' recommendations Recommended for mechanics familiar with the mechanical basics, in order to acquire a method for analysis and repair on gearboxes Necessary for mechanics who wish to specialise in gearbox diagnostics Clutch system Gearbox diagnostics Presentation of pneumatic circuits General principles of gearboxes and retarder Principle of construction Remove and refit gearboxes Check and adjust shafts Check and adjust retarder Diagnostics on pneumatic and mechanical gearbox and retarder systems Using the computer to search for the appropriate technical documentation 38 of 84 Duration : 4 days création : 08/07/ mise à jour : 11/07/2008 Location : Saint-Priest or local

39 Robotised gearbox ZF ASTRONIC (Optidriver 1) 4332 Course level : expert To be capable of diagnosing and repairing any malfunction on the ASTRONIC gearbox using the repair manual To check and adjust the various connected items of equipment, perform fault finding and diagnostics Recommended for mechanics familiar with the mechanical basics, in order to acquire a method for analysis and repair on ASTRONIC gearboxes Necessary for mechanics who wish to specialise in robotised gearbox diagnostics Clutch system Gearbox diagnostics Presentation of pneumatic circuits Presentation of shared functions Diagnostics on pneumatic, mechanical and electrical gearbox and retarder systems Using the computer to search for the appropriate technical documentation General principles of gearboxes and retarder Principle of construction Remove and refit gearboxes Check and adjust shafts Check and adjust retarder Know how to set the parameters and calibrate the gearbox 39 of 84 Duration : 2 days création : 08/07/ mise à jour : 11/14/2008 Location : Saint-Priest or local

40 Robotised gearboxes Euro 3 and Course level : expert To be capable of diagnosing and repairing any malfunction on robotised gearboxes using the repair manual To check and adjust the various connected items of equipment, perform fault finding and diagnostics Recommended for mechanics familiar with the mechanical basics, in order to acquire a method for analysis and repair on robotised gearboxes Necessary for mechanics who wish to specialise in robotised gearbox diagnostics Clutch system Gearbox diagnostics Presentation of pneumatic circuits Presentation of shared functions Diagnostics on pneumatic, mechanical and electrical gearbox and retarder systems Using the computer to search for the appropriate technical documentation General principles of gearboxes and retarder Principle of construction Remove and refit gearboxes Check and adjust shafts Check and adjust retarder Know how to set the parameters and calibrate the gearbox 40 of 84 Duration : 3 days création : 08/07/ mise à jour : 10/06/2008 Location : Saint-Priest or local

41 BRAKING 41 of 84

42 Air braking on the light range Euro Course level : improvement To be capable of performing maintenance operations on the braking system To be capable of locating the essentialpoints covered by the regulations on braking To be capable of checking the braking circuit components Recommended for mechanics who work on the braking circuit on the light range Necessary for light vehicle technicians EEC Adaptations/ improvements Practical case studies Information on the sources of incidents Mechanical check Checking pressures Adjustment of load sensing device 42 of 84 Duration : 4 days création : 08/07/ mise à jour : 01/09/2008 Location : Saint-Priest

43 Air braking on Euro 3 road range (excluding DXi) 4540 Course level : improvement To become familiar with the essential points of the brake regulations for the road range, dci and E-tech To know how to use the pneumatic diagrams To know how to perform a diagnostic on the different braking circuits Recommended for a mechanic without the pneumatic basics Necessary for mechanics who perform diagnostics and repairs on braking systems 43 of 84 Duration : 4 days création : 08/07/ mise à jour : 12/21/2007 Location : Saint-Priest or local

44 Braking diagnostic on a brake tester 4580 Course level : expert MANDATORY PRE REQUISITE Electropneumatic braking systems on the heavy range (see course sheet 4730) To become familiar with all the diagnostic possibilities of a brake tester To perform an analysis of the results in order to determine the adjustment or repair actions to perform on the vehicles Recommended for a mechanic familiar with the basics of electropneumatic braking Essential for performing diagnostics and analyses on braking systems Tractors and trailers Mechanical and pneumatic checks Testing on a brake tester 44 of 84 Duration : 4 days création : 08/07/ mise à jour : 01/18/2008 Location : Saint-Priest or local

45 HEATING 45 of 84

46 Air conditioning 4611 Course level : improvement MANDATORY PRE REQUISITE Basic electrics (see course sheet 4703) To perform work on air conditioning systems (servicing, diagnostic, repairs) General Physics theory Regulations Principle of refrigeration and of different system components Refrigerants, specifications and regulations Refrigerating and wiring diagram Charging, checking and draining an installation Performing a diagnostic Remedy for operating faults Rational servicing of the equipment installed Operating principle Technology of the different types 46 of 84 Duration : 3 days création : 08/07/ mise à jour : 07/28/2008 Location : Saint-Priest

47 Independent Heating Systems 4612 Course level : improvement MANDATORY PRE REQUISITE Basic electric (see course sheet 4703) To become familiar with the operating principle of the various independent heating systems To learn how to perform checks and adjustments on these systems Recommended for mechanics who already possess the electrical basics, to acquire an analysis and repair method for independent heating systems Recommended for electricians for a specialisation in performing adjustments and checks on independent heating systems Electrical circuits Fuel supply circuit Heating circuit Contribution from a WEBASTO technician 47 of 84 Duration : 2 days création : 08/07/ mise à jour : 01/25/2008 Location : Saint-Priest

48 ELECTRICITY AND ELECTRONIC ASSISTANCE 48 of 84

49 Introduction to truck electronics 4703 Course level : basic To acquire a basic knowledge of vehicle electrics and electronics To learn how to read and interpret a wiring diagram Touse a multimeter to perform simple checks Essential for mechanics without a basic knowledge of electrics, in order to acquire a method for analysis and repair on electronic components Voltage, current, resistance Electromagnetism, relays, etc.... Load circuits and starting circuits Reading a plan Location of devices Identification of circuits Method for checks and diagnostics Using repair manuals Reading a wiring diagram Basic knowledge of electronics Presentation of multiplexing Simple tests for lines of communication Sensors 49 of 84 Price : Participants : 12 Duration : 4 days création : 08/07/ mise à jour : 12/21/2007 Location : Saint-Priest or local

50 Electropneumatic braking systems on the heavy range 4730 Course level : expert MANDATORY PRE REQUISITE Basic electrics and braking on road vehicules (see course sheets 4540 & 4703) To learn about all the electronically managed braking systems and brake servo systems on this range. To know how to work on electropneumatic braking systems. To become familiar with the diagnostic operations on these systems. Essential for mechanics or electricians working on electropneumatic braking systems Recommended for electricians or mechanics who wish to specialise in diagnostics Presentation of pneumatic and electrical circuits Location of components on the diagrams and on the vehicles Study of components On the pneumatic part On the electronic part Repair manuals Diagnostic case Interpretation of results 50 of 84 Duration : 4 days création : 08/07/ mise à jour : 01/09/2008 Location : Saint-Priest or local

51 Electropneumatic suspension systems on commercial and light range vehicles 4740 Course level : improvement MANDATORY PRE REQUISITE Basic electrics (see course sheet 4703) To learn about electronically managed air suspension systems on the light and heavy vehicle range To know how to work on these systems To become familiar with the diagnostic operations on these systems Essential for mechanics or electricians working on air suspension systems Recommended for electricians or mechanics who wish to specialise in diagnostics Presentation of functions Location of components on vehicles Study of components On the mechanical part On the pneumatic part On the electronic part Repair manuals Diagnostic case 51 of 84 Duration : 4 days création : 08/07/ mise à jour : 01/09/2008 Location : Saint-Priest or local

52 Electronic systems on Euro 3 light commercial vehicles 4775B Course level : improvement MANDATORY PRE REQUISITE Basics of electricity (see course sheet 4703) To be capable of performing efficient diagnostics on the different electronic systems found on EURO 3 light commercial vehicles : Master and Mascott Euro 3 (Phase II). Necessary for mechanics familiar with the basics of electricity, in order to extend their knowledge of LCV electrics and to acquire a method of analysis and repair on LCV electronic systems Essential for electricians who wish to specialise in electronic diagnostics on LCVs 1 - General Introduction Reading and detailed examination of functional and wiring diagrams Diagnostic 2 - Principal options ABS - Immobiliser Door closing Teaching aids : Audiovisual aids Video-projector Vehicles: Master and Mascott Euro 3 Documentation Diag NG3 case 3 - Electronic injection Common Rail system 4 - Safety units Airbag Pretensioners 5 - Air conditioning management 52 of 84 Price : Participants : 8 Duration : 4 days création : 09/18/ mise à jour : 10/03/2008 Location : saint Priest

53 Electronic systems on Euro 4 light commercial vehicles 4776 Course level : improvement MANDATORY PRE REQUISITE Basics of electricity (see course sheet 4703) To be capable of performing efficient diagnostics on the different electronic systems found on EURO 4 light commercial vehicles : Master (Phase III), Mascott (Phase III) and Maxity. Necessary for mechanics familiar with the electrical basics, in order to extend their knowledge of light vehicle electrics and to acquire a method of analysis and repair on light vehicle electronic systems Essential for electricians who wish to specialise in electronic diagnostics on light vehicles 1 - General Introduction Reading and practice with functional diagrams and wiring diagrams Electronic architecture and electrical functions Diagnostic 2 -Principal equipment ABS-Immobilizer Door closing Hill start aid Teaching aids : IT aids (Renault Trucks OnLine) and audiovisual aids Video-projector Vehicles: Master, Mascott and Maxity Euro 4 Documentation Diag NG3 case 3 - Electronic injection CommonRail system Management of Euro 4 fault codes (EOBD) 4 - Safety-related units Airbag Pretensioners 5 - Air suspension 6 - Climate control management 53 of 84 Price : Participants : 8 Duration : 4 days création : 08/07/ mise à jour : 02/14/2008 Location : Saint-Priest

54 Electronic systems on commercial vehicles Euro Course level : improvement MANDATORY PRE REQUISITE Basic electronics (see course sheet 4703) To learn about the Euro 3 electronic architecture typologies To work efficiently on Euro 3 heavy commercial vehicle electronic systems, by mastering diagnostics and parameter configuration Necessary for mechanics familiar with the electrical basics, in order to acquire a method of analysis and repair on commercial vehicle electronic systems Essential for electricians who wish to specialise in diagnostics on the vehicle electronics 1 - Multiplexing Operating principle Identification of circuits Test methods Location of components 2 - Electronic control units Vehicle Immobiliser Display Central door locking Tachograph Engine Comfort / safety-related items Bodybuilder control units Teaching aids : Audiovisual aids Video-projector Vehicles: Midlum and Premium dci, or Magnum E-tech Documentation Diag NG3 case Measuring tools IT station (Renault Trucks OnLine) 3 - Checking and diagnosing electronic systems 4 - Diagnostic and parameterization Power take-offs Management of consumption, maintenances and engine alerts 54 of 84 Duration : 4 days création : 08/07/ mise à jour : 10/24/2008 Location : Saint-Priest or local

55 Electronic systems on Euro 4 heavy commercial vehicles 4777C Course level : improvement MANDATORY PRE REQUISITE Basics of electricity and access to Diagnostic DXi (see course sheets 4703 & 4145) To learn about the Euro 4 electronic architecture typologies To work efficiently on Euro 4 heavy commercial vehicle electronic systems, by mastering diagnostics and parameter configuration Necessary for mechanics familiar with the basics of electricity, in order to acquire a method of analysis and repair on heavy commercial vehicle electronic systems Essential for electricians who wish to specialise in electronic diagnostics on heavy commercial vehicles 1 - DXimultiplexing Operating principle Identification of circuits Test methods Location of components 2 - DXielectronic control units Vehicle Immobiliser Display Lighting management Central door locking Engine Comfort / safety-related items Bodybuilder control units Teaching aids : Audiovisual aids Video-projector Vehicles: Midlum, Premium, Kerax and Magnum DXi IT station (Renault Trucks OnLine) Documentation Diag NG3 case Measuring tools 3 - Checking and performing diagnostics on DXielectronic systems 4 - Diagnostic and parameter configuration fordxi Power take-offs Management of maintenances and engine alerts 55 of 84 Duration : 4 days création : 09/18/ mise à jour : 10/06/2008 Location : Saint Priest or local

56 Advanced electronic diagnostics Parameterization and programming 4779 Course level : expert MANDATORY PRE REQUISITE Vehicule electronics (see course sheet 4777) To be capable of performing a diagnostic and repairing a breakdown on a Euro3 and/or Euro 4 vehicle, using a clear methodology that can be applied to the whole of the vehicle range Recommended for SDR Essential for experienced electricians or mechanics familiar with vehicle electronics, who wish to acquire complete autonomy in electronic diagnostics Inter-ECU communication system Data transfer bus diagnostics Immobilizer Central locking Lines of communication Electronic control units 56 of 84 Price : Participants : 8 Duration : 4 days création : 08/07/ mise à jour : 10/24/2008 Location : Saint-Priest

57 Processing Fault Codes 4780 To be capable of describing the operation of the ECUs To be capable of interpreting the fault codes and defining the appropriate repair actions To implement these actions To understand the problems of non reproducible fault codes, to define and implement an adapted fault finding scenario SDR, diagnostic specialists, with mastery of Diagnostic DXi, knowledge of DXi heavy range architecture 1 - Context in which fault codes are created Operation of units on DXi heavy range Differences between units European regulations Interpreting FMI logs 2 - Fault finding exercises using fault codes 3 - Non reproducible fault codes Definition Deleting fault codes Theoretical/practical fault finding exercises 57 of 84 Price : Please contact us Duration : Please contact us création : 10/24/ mise à jour : 11/26/2008 Participants : Please contact us Location : Saint Priest

58 Installation and adaptation for bodywork Euro4 heavy range 4792 To be capable of using the electrical functionalities for bodybuilders of Euro 4 vehicles thanks to the Renault Trucks installation instructions To install bodywork or electrical equipment on vehicles Necessary for electricians, mechanics or S.D.R fitting bodywork or working on bodybuilder equipment Multiplexing Vehicle and engine ECUs Bodybuilder ECU Documentation available to bodyworkmanufacturers 58 of 84 Duration : 2 days création : 08/07/ mise à jour : 01/09/2008 Location : Saint-Priest or local

59 SPEED LIMITERS 59 of 84

60 Speed limiter approval 4750 Course level : improvement MANDATORY PRE REQUISITE Basic electrics (see course sheet 4703) To perform diagnostics and adjustments on all types of mechanical speed limiters To learn about the operation of the digital tachograph NOTE: this training course is accepted as a qualification for "speed limiter approval". This approval is valid for 3 years. After the 3 years it should be renewed. Recommended for mechanics familiar with the electrical basics, in order to acquire a method of analysis and repair on speed limiters Recommended for electricians for a specialisation in speed limiter diagnostics Mechanical speed limiters Electronic units Euro 3 and Euro 4 Presentation of tachograph Applications on mock-ups and simulator 60 of 84 Duration : 3 days création : 08/07/ mise à jour : 01/09/2008 Location : Saint-Priest

61 Online training, renewal of speed limiter approval 4752 Course level : improvement MANDATORY PRE REQUISITE Speed limiter accreditation (see course sheet 4750) Renewal of «speed limiter» approval and online assessment on speed limitation for light vehicles and commercial vehicles NOTE: this training course is accepted as a qualification for "speed limiter approval", subject to obtaining a score of at least 80% in the end of course test. This renewal is valid for 3 years. For all holders of approval status approaching the end of the validity period Mechanical speed limiters Electronic units Euro 3 and Euro 4 Presentation of tachograph Applications on mock-ups and simulator 61 of 84 Price : Participants : 0 Duration : 4 hours création : 08/07/ mise à jour : 01/09/2008 Location : in your company, on line via

62 REFRESHER COURSES/NEW PRODUCTS 62 of 84

63 Refresher course for workshop manager 4930 Master the latest technical developments : on the RENAULT TRUCKS range and on services Workshop manager The content of these courses will be defined during 2007 in accordance with future developments in technology and services. 63 of 84 Duration : 4 days création : 08/07/ mise à jour : 01/09/2008 Location : Saint Priest ou décentralisé

64 Refresher course for SDR 4940 Master the latest technical developments : on the RENAULT TRUCKS range on services SDR The content of these courses will be defined during 2008 in accordance with future developments in technology and services of 84 Duration : 4 days création : 08/07/ mise à jour : 01/09/2008 Location : Saint Priest ou décentralisé

65 Refresher course for breakdown specialists 4950 Master the latest technical developments : on the RENAULT TRUCKS range on services breakdown specialists The content of this course will be defined during 2007 in accordance with future developments in technology and services. 65 of 84 Duration : 4 days création : 08/07/ mise à jour : 01/09/2008 Location : Saint Priest ou décentralisé

66 Refresher course for mechanicians 4960 Master the latest technical developments : on the RENAULT TRUCKS range on services mechanicians The content of this course will be defined during 2007 in accordance with future developments in technology and services. 66 of 84 Duration : 4 days création : 08/07/ mise à jour : 01/25/2008 Location : Saint Priest ou décentralisé

67 EXPERT CYCLES 67 of 84

68 SDR pre-selection 4989 To become familiar with the developments in the principal techniques currently used on commercial vehicles in the Renault Trucks range To prepare for the SDR training cycle Mechanics Electricians Common Rail and pump injector Principles Diagnostic Electronic architecture Lines of communication (CAN bus,...) Electronic control units Principles of operation Role of appliances Electronic braking 68 of 84 Duration : 3-week cycle création : 08/07/ mise à jour : 01/25/2008 Location : Saint Priest

69 SDR cycle 4990 MANDATORY PRE REQUISITE SDR Preselection (see course sheet 4989) To become familiar with all the functions of the Specialist in Diagnostics and Repair Mechanics or electricians selected during course 4989 Week1 Communication Logical reasoning for breakdown repair Workshop computing Week2 On-board electronics Week3 Heating + speed limiters Week4 Technology of light vehicles Week5 Front axle Tyres Vibrations Week8 Gearboxes and retarders Week9 Diagnostic on vehicles Practical exercises Week10 Renault Trucks services Additional technical information Teaching aids: Audiovisual aids Diagnostic tool Documentation Basic components Week6 Braking/ Electro-pneumatics Week 7 Technical innovations for the year 69 of 84 Duration : 10-week cycle création : 08/07/ mise à jour : 10/24/2008 Location : Saint Priest

70 Light Vehicle Expert Technician 4991 MANDATORY PRE REQUISITE Basic electrics and using information tools (see course sheets 4703 & 4002) To master all the functions of the Light Vehicle Expert Experienced mechanics or electricians Nota :The cycle is divided in two sessions : 1st : two weeks, 2nd: three weeks Logical reasoning for breakdown repair Workshop information Tires technologie and steering & axle Computer knowledge refreshing Audiovisual aids Diagnostic tool Documentation Basic components Engines Injection Braking / ABS Light Vehicle electronics Phase 2 (Airbag immobilizer) Presentation of the concept "Quick jobs" Gearboxes New products Diagnostic, fault finding Technical assistance expert for Light Vehicle range Conclusion 70 of 84 Duration : 5-week cycle création : 08/07/ mise à jour : 02/14/2008 Location : Saint Priest

71 Curriculum SDR RTI Module Course level : basic MANDATORY PRE REQUISITE Being good electrician or have completed the basic training electricity. Have the level of knowledge required during the test e-eval. (see course sheet 4703) To be able to : Use the Renault Trucks standards and tools : Diag NG3, Renault Trucks Online... Structure and put in place a logical diagnostic reasoning. Intervene, diagnose and repair malfunctions on drive train units. Workshop technicians with a solid knowledge of electrics (checks using multimeter and comprehension of measurements taken) and information technology (IT) who wish to become technical referral points for diagnostics and repair. 1 - Week 1 Renault Trucks after sales documentation Logical Diagnostic Reasoning Reading wiring diagrams 2 - Week 2 Basic electrical checks and measurements Application on Renault Trucks drive trains 3 - Week 3 Application and practical exercises on Renault Trucks drive trains: DCi11, DXi5 and 7 engines, DXi11 engine, ZF 16S mechanical gearboxes, drive axle C9 and Teaching aids : Audiovisual and computer aids Renault Trucks documentation Computer applications: Renault Trucks Online, Optidoc Diagnostic tool : Diag NG3 DXi range vehicles Teaching units : DCi11, DXi5 and 7 engines, DXi11 engine, ZF 16S mechanical gearboxes, drive axle C9 and of 84 Price : contact us Participants : 6 to 8 Duration : 3 weeks création : 10/02/ mise à jour : 11/21/2008 Location : St Priest

72 Curriculum SDR RTI Module Course level : improvement To be able to : Intervene, diagnose and repair malfunctions on the on-board electronic systems Intervene, diagnose and repair malfunctions on injection systems. Workshop technicians with a solid knowledge of electrics (checks using multimeter and comprehension of measurements taken) and information technology (IT) who wish to become technical referral points for diagnostics and repair. 1 - Week 1 Electronic architecture and on-board electronic systems : V-MAC III Diagnostic and use of Diagman and Diag NG3 applications 2 - Week 2 Electronic architecture and on-board electronic systems : TEA2 Diagnostic operation and use Diag NG3 of Diagnostic DXi applications Teaching aids : Audiovisual and computer aids Renault Trucks documentation Computer applications: Renault Trucks Online, Optidoc Diagnostic tool : Diag NG3 DXi range vehicles 3 - Week 3 Common Rail and Pump Injector injection systems Diagnostic and repair 72 of 84 Price : contact us Participants : 6 to 8 Duration : 3 weeks création : 10/02/ mise à jour : 11/21/2008 Location : St Priest

73 Cuurriculum SDR RTI Module Course level : expert To be able to : Intervene, diagnose and repair malfunctions on the on-board electronic systems Intervene, diagnose and repair malfunctions on injection systems - Workshop technicians with a solid knowledge of electrics (checks using multimeter and comprehension of measurements taken) and information technology (IT) who wish to become technical referral points for diagnostics and repair. 1 - Week 1 Air braking Inspection method, diagnostic and adjustments 2 - Week 2 Electro-pneumatic suspension and braking systems Diagnostic and adjustment operation Teaching aids : Audiovisual and computer aids Renault Trucks documentation Computer applications: Renault Trucks Online, Optidoc Diagnostic tool : Diag NG3 DXi range vehicles 3 - Week 3 Review of logical diagnostic reasoning Application : fault finding on vehicles and units Conclusion 73 of 84 Price : contact us Participants : 6 to 8 Duration : 3 weeks création : 10/02/ mise à jour : 10/30/2008 Location : St Priest

74 BODYBUILDERS 74 of 84

75 Installation and adaptation for bodywork Euro4 heavy range 4792 To be capable of using the electrical functionalities for bodybuilders of Euro 4 vehicles thanks to the Renault Trucks installation instructions To install bodywork or electrical equipment on vehicles Necessary for electricians, mechanics or S.D.R fitting bodywork or working on bodybuilder equipment Multiplexing Vehicle and engine ECUs Bodybuilder ECU Documentation available to bodyworkmanufacturers 75 of 84 Duration : 2 days création : 08/07/ mise à jour : 01/09/2008 Location : Saint-Priest or local

76 PERIPHERALS 76 of 84

77 Checking elevating tailgates 4801 Toextend your knowledge of the operation, monitoring, and legislation relating to elevating tailgate safety Necessary for workshop mechanics whose duties include working on elevating tailgates General points on French official texts : laws, codes, decrees, orders Articulation of texts on the safety of lifting appliances: Machine directives Law , (art , L ), Decree 93-40, 93-41, order of 01/03/2004, order of 02/03/2004 DRT 2005/4 R : General Periodical Inspection R : Initial Inspection on Entering Service Art. LR : Inspection on Returning to Service Safety register, documentation Tailgate technology (hydraulics and electricity) Types of tailgate Section common to all tailgates Hydraulic parts Hydraulic symbolization Tailgate operation Hydraulic fluids Standardization (NF-E ) Inspection methodology according to the procedure laid down in the order of 01 MARCH 2004 (Periodic general visit, initial visit, repeat visit, static and dynamic overload) 77 of 84 Duration : 3 days création : 08/07/ mise à jour : 07/28/2008 Location : Saint-Priest or local

78 Checking auxiliary cranes 4802 To extend your knowledge of the operation, monitoring, and legislation relating to the safety of lifting and handling gear Necessary for workshop mechanics whose duties include working on auxiliary cranes Safety awareness General points on official texts Standardization Articulation of texts on the safety of lifting appliances Directive 98/37 CE Law Decree and Order of 01/03/2004 of 02/03/2004DRT 2005/4 Inspection of lifting appliances R : General Periodical Inspection (VGP) R : Inspection on Entering Service (VMS) R : Repeat Inspection (VRS) Role of the controller Official documents Visit and report sheet Standardization of cranes Crane technique Revision Concept of static Concept of balance and stability Momentum theory Cables, pulleys and lifting accessories. Rules of slinging Technology of mobile cranes 78 of 84 Duration : 3 days création : 08/07/ mise à jour : 01/25/2008 Location : Saint-Priest or local

79 Checks on trailers 4803 MANDATORY PRE REQUISITE Air braking and air suspension system (see course sheet 4540) To extend your knowledge of braking and the operation of the different towed vehicle wheel antilock systems To establish complete control of a towed vehicle ABS system To establish a diagnostic on the suspension or braking system European code legislation Reading pneumatic braking diagrams Braking appliances with a towed vehicle circuit (emergency relay valve, load sensing valve, load sensing valve with integral relay valve,...) ABS systems on towed vehicles EBS system Air suspension diagrams Different appliances fitted on a towed vehicle air suspension Checking and adjusting pressures A.B.S. diagnostic 79 of 84 Duration : 3 days création : 08/07/ mise à jour : 01/25/2008 Location : Saint-Priest or local

80 Trailer EBS diagnostic (HALDEX) 4804 MANDATORY PRE REQUISITE Tractor and trailer air braking circuits (see course sheets 4540 & 4803) To understand the general operation of EB+ To analyse the signals necessary for the correct operation of the EB+ To locate, diagnose and repair the components of an EBS and EB+ electronic braking system To replace the components and define the parameters for the EB+ device Recommended for mechanics, electricians, and braking circuit fitters in commercial vehicle workshops where the duties include working on trailer EBS braking systems Traditional braking circuit General points on EB + The different electrical power supplies The different signals Decoding the CAN signal Braking circuit with EB + Electrical wiring for the different configurations Pneumatic wiring EBS, an intelligent system (internal operation) The different assembly configurations on vehicles Parameterization specific to each vehicle (calculation note,...) Future system developments (electronic flashing) Fleet mix Performing the diagnostic Using/running the DIAG+ software Manipulation on mock-up with Diag NG3 80 of 84 Duration : 1 day création : 08/07/ mise à jour : 01/25/2008 Location : Saint-Priest or local

81 FAST&PRO Space Specialist (Certification) 4805 Course level : basic MANDATORY PRE REQUISITE Must be involved in Fast and Pro To acquire the means to respond to the Light Vehicle market (diagnostic sheets, sales arguments, methods sheets) To energize the process of welcoming and receiving of a Light Vehicle customer To acquire and master all the FMB-TOPLINE diagnostic and intervention methods, for quick jobs Required for Light Vehicle Unit managers Recommended for workshop managers or team leaders 1 -Diagnostics and work performed: Safety diagnostic: Study of potential, performance of diagnostics on the light vehicle range, operations and additional sales Tyres : Diagnostic, assembly and balancing Geometry : Preliminary diagnostics, geometry check, interpretation of a report, adapted adjustments Brakes : Brake fluid test, Fault finding using expert Diagnostic (rapid and reliable), practical work on units Linkage : Diagnostic and practice in technical operations: Ball joints, Bearings,... Suspension : Diagnostic and Replacement of shock absorbers Operating kit : Promotional leaflet and sales aid at the counter for services : Brakes, Shock absorber, Ground linkage Operation manuals : «Sheets for Quick Jobs» and «Fault finding method for Brakes» Technical booklet and sales aid for Geometry Trainee booklet Free Hot line 2 - Profit centre management : Analysis of market, players, services, potential and levers of growth Study of «loyalty» loop Role play: Welcome and taking in charge of a customer, recommending services 81 of 84 Price : 1850euros / day Participants : 8 to 10 Duration : 4 days création : 08/07/ mise à jour : 09/30/2008 Location : Saint-Priest or local

82 Inspecting vehicle fire extinguishers 4807 To become familiar with the theory and practice of the fire extinguishers fitted on trucks and coaches To carry out legal inspections on this type of equipment Recommended for personnel able to carry out maintenance work "at home" The different types of extinguisher The different principles of fire extinguishing Basics of the inspection "market " Customer contact Which category is your company in? Certification BVQI ISO 9001 version 2000 BVQI ISO Role and technology of the different components Assembly methodology Inspection methodology sealing follow-up documentation to fill in Legislation Technical rules Standards 82 of 84 Duration : 1,5 days création : 08/07/ mise à jour : 01/25/2008 Location : DESAUTEL company in Montluel

83 Vehicle ground linkage (mechanical) 4400 Course level : basic To learn about the components making up the ground linkage parts of a commercial vehicle To know the different angels and their impacts To become familiar with the adjustment operations performed on the vehicle Recommended for mechanics working on mechanical front and rear axles Presentation of functions Localisation of components on the vehicles Study of components and their adjustments 3 - Axle geometry Front axle geometry Inter axle geometry Trailer geometry Presentation of functions Location of components on vehicles Study of components and their adjustments Wear diagnostic Presentation of functions Location of components on vehicles Components 83 of 84 Duration : 4 days création : 08/07/ mise à jour : 02/14/2008 Location : Saint-Priest or local

84 OPTITRACK in E-LEARNING NEW 4808A Aucun MANDATORY PRE REQUISITE - To be capable to handing over an Optitrack vehicle. - To be capable of carrying out maintenance operations relative to the suppliers recommendations and following reference documents. - This course is designed for workshop staff who will deliver Optitrack vehicle or perform level 1 interventions. Operating principle and identification of components. Description of basic closed loop circuit. Description of Optitrack hydraulic circuit. Detailed operation of each operation of the circuit. Operating strategies. Description of features related to system maintenance. (Teaching methods): Online training on a PC linked to the internet. Combinaison of interactive and demonstrative methods. Educational support perfomed by a tutor (to be defined in the hub). IT support perfomed by IT line. 84 of 84 Price : Participants : 1 Duration : 1 hour création : 11/24/ mise à jour : 02/23/2011 Location : In your company, via Internet.