Training Program This know-how pays off for you!

Transcription

1 Training Program 2016 This know-how pays off for you!

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3 Training Overview Training Module Professional Premium FFS Technology Operator (Portion Pack Machines) 3 days (Cup Machines) 3 days (Aseptic Machines) Maintenance Refresher Workshop Filler & Punching Station Electrical Control Hardware* Electrical Control Software** 1 day (extension possible) * Indel or PacDrive (Schneider-Electric) or ControlLogix (Allen Bradley) ** only for Indel control system We believe learning is best accomplished through a cognitive and hands-on approach. If the training is held at your facility, your machinery should have scheduled downtime to allow for "hands on" portions of our program. In addition, sufficient product and packing materials are required to enable operation of the system. 3

4 Training Setting, Media & Terms Portfolio Professional Premium Class-Room Training Practical Hands-On Training Training at customer site standard standard Training at Hassia optional optional Training Handout in German or English (printout) Certificate of participation Customized training documentation in German or English (PDF and printout) Evaluation test Certificate of successful participation Terms Professional Premium Training module FFS Technology : Price per participant, excl. VAT Operator / Maintenance training modules: Price per training day (max. 8 hours/day), excl. VAT Travel costs at cost at cost Maximum number of participants (operator / maintenance training) Max. number of participants (electrical training) Training language German or English German or English Shipment of training documentation / handout at cost at cost Interpreter price on request price on request 4

5 Training Module: FFS Technology Understanding the functions of FFS machines Knowing filling technologies and typical application examples Ability to evaluate production quality Knowing adjustment possibilities to adopt to product and material properties Knowing requirements for hygienic equipment of FFS machines Knowing equipment for degermination and sterilization and their capabilities Necessary resources and their typical consumption values FFS process and quality criteria Possible cup design and filling solutions Adjustment possibilities using the example of a Hassia FFS machine Operating modes CIP and SIP Hygienic equipment for FFS machines Selection of degermination and sterilization methods CCP (Critical Control Parameter) and sterile condition monitoring for aseptic machines Target Group Produktion Manager Quality and Process Engineer New employees in production and maintenance Update your skills and knowledge on FFS machine technology Expand the range of options for action in case of production and quality problems Supports familiarization process of new employees 5

6 Training Module: Operator Safe working on the machine Understanding the machine functions and operating elements Preparing and monitoring the production correctly Cleaning the machine and the punching tool adequately Avoiding misadjustments Safety regulations and installations Requirements for machine operation Function and interaction of the individual machine modules Operating modes CIP and SIP Preparation of production and format change procedure Adjustment possibilities to adopt to product and material properties Manual cleaning of machine and punching tool Fault recognition and adequate reaction to production problems Prerequisite for participation Technical understanding Portion pack machines Cup machines Aseptic machines 3 days 3 days Reduces risk of unscheduled machine downtime due to avoidance of misadjustment Positive influence on quality and productivity due to thorough understanding of technical functions and processes Higher machine availibility by an adequate reaction to production problems 6

7 Training Module: Maintenance Ability to carry out necessary repair and maintenance work properly Ability to use the available maintenance tools in correct manner Ability to carry out fault diagnosis efficiently Safety regulations and installations Requirements for machine operations Function, basic setting and interaction of the machine modules Inspection and maintenance plan, regular and preventive maintenance Key components of the electrical control system Handling of machine documentation and spare part catalogue Systematic fault diagnosis Prerequisite for participation Technical understanding Portion pack machines Cup machines Aseptic machines Reduces risk of unscheduled machine downtime due to correct maintenance and inspection Higher machine availibility by an adequate reaction to production breakdowns 7

8 Training Module: Refresher Workshop Identified deficits in operation of the machine will be remedied by targeted training Identified deficits in planning and carrying out maintenance work will be remedied by targeted training and scope of the training is jointly defined Possible reasons for a refresher workshop When productivity decreases After installation of new features on your Hassia machine Staff turnover If repairs require more time than planned If the same problems occur frequently Target Group Operator Maintenance technicians As agreed To get back to peak operation by targeted training Positive influence on quality and productivity due to thorough understanding of technical functions and processes 8

9 Training Module: Filler & Punching Station Correct use of supplied tools and supporting equipment for maintenance work Correct execution of the essential preventive inspection and maintenance tasks Correct execution of proper cleaning activities Safety regulations and installations Processing and monitoring of operating modes CIP and SIP Basic setting and adjustment possibilities Inspection and maintenance plan, regular and preventive maintenance* Cleaning plan, regular manual cleaning tasks Prerequisite for participation Basic knowledge about the FFS process (see training module FFS Technology ) Target Group Maintenance technicians Reduces risk of unscheduled machine downtime due to preventive maintenance Ensures machine availibility due to correct execution of maintenance tasks and cleaning procedures *We recommend to schedule the training along with the regular maintenance cycle of the filler to apply the learnt skills directly in practice. 9

10 Training Module: Electrical Control Indel Hardware Analyze and resolve hardware problems in a structured and methodical way Using the available HMI (Human Machine Interface) service functions for efficient trouble shooting Safety regulations and installations Emergency-Stop-Circuit Control of the main machine functions Use of circuit diagrams HMI service functions for maintenance and trouble shooting Function and exchange of servo inverter Exchange of the Indel Master CPU Trouble shooting of hardware problems Trouble shooting of fiber optic system Prerequisite for participation Qualified electrician Target Group Maintenance technicians Less downtime due to efficient and structured trouble shooting 10

11 Training Module: Electrical Control PacDrive Hardware Analyze and resolve hardware problems in a structured and methodical way Using the available HMI (Human Machine Interface) service functions for efficient trouble shooting Safety regulations and installations Emergency-Stop-Circuit Control of the main machine functions Use of circuit diagrams HMI / PacDrive service functions for maintenance and trouble shooting Function and exchange of servo inverter Exchange of a controller CPU Trouble shooting of hardware problems Prerequisite for participation Qualified electrician Target Group Maintenance technician Less downtime due to efficient and structured trouble shooting 11

12 Training Module: Electrical Control ControlLogix Hardware Analyze and resolve hardware problems in a structured and methodical way Using the available HMI (Human Machine Interface) service functions for efficient trouble shooting Safety regulations and installations Emergency-Stop-Circuit Control of the main machine functions Use of circuit diagrams HMI / ControlLogix service functions for maintenance and trouble shooting Function and exchange of servo inverter Exchange of a controller CPU Trouble shooting of hardware problems Prerequisite for participation Qualified electrician Target Group Maintenance technician Less downtime due to efficient and structured trouble shooting 12

13 Training Module: Electrical Control Indel Software Analyze complex functional faults fast and in a structured manner by use of the available Indel software tools Carrying out a software update Master CPU software update Fundamental programming commands Structure of the Hassia machine program Alarm & start conditions Practical examples of program functions Logbook analysis Trouble shooting with Indel Master Desk and Variable Logger Prerequisite for participation Windows XP / 7 user knowledge Thorough knowledge about Indel hardware (see training module Electrical Control System Indel Hardware Target Group Maintenance technicians Automation engineer Less downtime due to efficient and structured trouble shooting 13

14 Request for Quotation Please contact us for your training request and include the requested type of training, the number of participants and for which Hassia machine the training is required. Harald Wolf Training Manager Phone: Fax:aaa Hassia Verpackungsmaschinen GmbH Heegweg Ranstadt Deutschland 14