20 years of MHP in Indonesia and its future outlook in the perspective of turbine manufacturer

Transcription

1 20 years of MHP in Indonesia and its future outlook in the perspective of turbine manufacturer GTZ-gate 1991 to GIZ MHPP Jakarta, October Ir. Kusetiadi Raharjo Director-Senior Hydropower Engineer

2 MICROHYDRO BRIEF DEVELOPMENT IN INDONESIA Tea Estate and Java Island, , more than 400 units micro-mini hydro built in Indonesia, all of the equipments imported from Europe IKIP Padang, R.M. Enoch, 1980, vocational teacher WRI, Irian Jaya, M. Johnson, 1985, Missionary FAKT, YTDS, Toraja and North Sumatra, 1987, Missionary GTZ-gate Yayasan Mandiri, , Technology Cooperation Directorate of Electricity and Energy Development, 1991, Government Heksa (steel structure), 1992, Manufacturer, Private Company Kramatraya Sejahtera, 1993, Manufacturer, Private Company HeksaHydro, 1995, EPC and Manufacturer, Private Company Yayasan IBEKA, 1995, EPC and Developer, NGO GTZ-MHPP MHPP 2, 1998, Mini Hydro Power Project for Capacity Development Cihanjuang Inti Teknik, 2001, Manufacturer, Private Company 2001 Present, more than 20 microhydro manufacturers established 2001 Present, 5 ministries have microhydro program ( ESDM, PDT, Kesra, PU, Depkop) 2001 Present, more than 30 regencies have microhydro program 2001 Present, many estates and developers are interested in micro-mini hydro

3 Flashback young engineer with vision , employee of GTZ-gate Yayasan Mandiri 1992, MHPG Training course, Swiss Field engineer: site survey, supervisi turbin, controller,erection&commissioning 1994, Study ELC, Sri Lanka 1995, GTZ-gate terminated, jobless and joint with PT. Heksa and run HeksaHydro division Self employee, assisted by my wife and 1 technician Start up capital: handling over equipment from GTZ, rest payment of zaire project

4 Flashback zero to micro, from scratch & scrap 22 October 1995, rent a house in Cimindi AK-4 Dining room & garage as electrical workshop, while family room as small office Turbine production internal- sub contract 1999, invest mechanical workshop in LIK B , joint facility for machining & OS , invest for machine, no more outsourcing (OS) 2004, invest AK-4 as SOHO 2007, invest backyard of AK-4 as warehouse 2008, invest another workshop in LIK B , invest AK-3 for extended office 2009, invest backyard of AK-3 as Renewable Energy Gallery, Test Rig and warehouse 2010, invest AK-2 special for office

5 HEKSAHYDRO BRIEF PRODUCTIONS Pioneer Periods , total productions 42 units, per year 4 6 units, infrastructures (400 m2 office-workshop, 15 employees, 11 kva power, 1 lathe machine, 1 milling machine, 2 welding machine, 30% machining works were outsourcing ) Survival Periods , total productions 27 units, per year 4 6 units,infrastructures (400 m2 office-workshop, 15 employees, 11 kva power, 1 lathe machine, 1 milling machine, 2 welding machine, 30% machining works were outsourcing ) Booming Period , total productions 185 units, per year units, per month 2 5 unit, infrastructures (3800 m2 office-workshop, 40 employees, 130 kva power, 7 lathe machine,7 milling machine, 15 welding machine, 5 shapping machine, 3 slotting machine, 2 sand blasting machine, no machining works were outsourcing ) Total turbin yang sudah diproduksi s/d 2010 = 254 unit (domestic = 223 unit 88%, export = 31 unit 12%) Costumer domestic: Dirjen LPE, Dinas Pertambangan&Energi Propinsi-Kabupaten, LSM dan Perorangan, Perkebunan dan Pertambangan Costumer export AFRIKA: Uganda, Zaire, Tanzania, Kamerun, Kongo, Madagaskar, Ethiopia, Nigeria, potensi yang belum tergarap (Kenya, Ecowest/Uni Afrika Barat) ASIA: Malaysia, Phillipina, Thailand, Laos, Nepal, potensi yang belum tergarap (Myanmar, Bhutan), EROPA: Wales, potensi yang belum tergarap/menunggu kontrak (Small farming di Irlandia-Skotlandia, Small IPP di Italy dan Swiss)

6 HEKSAHYDRO DOMECTIC & ASEAN PROJECT

7 HEKSAHYDRO EXPORT TO AFRICA

8 GTZ-gate to giz - MHPP 2 Not more than 3 workshop worked for micro hydro Not more than 5 engineers worked for micro hydro There was no university in Indonesia interested in micro hydro Only ESDM-DJLPE had micro hydro program There was no private company interested to invest in micro hydro (GTZ-gate period ) More than 20 workshop work for micro-mini hydro More than 100 engineers work for micro-mini hydro Many universities are doing research and development in micro-mini hydro 5 Ministries and more than 30 regencies have micro hydro program Many private companies interested to invest in mini hydro (GTZ-MHPP, giz MHPP 2 period 1998 Present)

9 TECHNOLOGY CYCLE Tea Estate Neglasari, West Java, 41 kw Turbine Made in United Kingdom, 1929 Boving & Co Ltd. London Alwen Water Treatment Work, Wales, United Kingdom, 25 kw Turbin Made in Indonesia, 2006 Heksahydro, Cimahi-West Java (Europe intermediate technology which need skill labor should be relocated in third country like Indonesia )

10 The First T-7 (in Bandung) Curug Agung, units only, terminated in 1993 The First T-12 (in Bandung) Cibitung, 1993 around 50 units, terminated in 1998 The First T-14 D300 (in the World) Sedau, Lombok, 1998 Now we are making the 80 th to 90 th PROFILE progress step by step The First T-14 D kw Bili-Bili, 1999 Followed by Dewata 120 kw (2002) The Fisrt T-14 D150 Long Lawen, Sarawak, Malaysia, 2001 Now we are making the 90 th to 110 th The First T-15 D500 (in The World) Melong, West Java, 2005 Now we are making the 8 th

11 X-flow Turbine T-14 D150 head: 3 40 meter power: 3 30 kw X-flow Turbine T-14 D225 head: meter power: kw X-flow Turbine T-14 D300 head: meter power: kw PROFILE product - turbine X-flow Turbine T-15 D500 head: meter power: kw Propeller S-Turbine head: 2 13 meter power: kw Pelton Turbine head: meter power: kw

12 MHPG-SKAT-GTZ gate hydropower training course Swiss, 1992, Kus as trainee Universitat Stuttgart, entec ag laboratory test T-14 Germany, 1998 Green Empowerment Asian microhydro training course Bandung, 2003, Kus as trainer PROFILE technology and partnership GTZ-MHPP Nigerian microhydro training course Bandung, 2011, Kus as trainer TEST RIG HEKSAHYDRO Test and modelling turbinee Cimindi 2009 GALLERY HEKSAHYDRO Show room & training center Cimindi, 20011

13 FUTURE OUTLOOK So far since 1992, I can grow and glow from micro hydro GTZ-gate technology cooperation has given opportunity a marginal engineer to be a hydro technopreneur Since 2001, Indonesian Energy Policy is conducive for micro hydro development There is no china competitor especially for cross-flow turbine Foreign market for cross-flow turbine is still prospective especially for micro size Hydropower engineering is still an emerging market in Indonesia, since just 7.54% are developed (Micro hydro = 28.31%) More challenges for mini hydro turbine manufacturing, especially from china Mini hydro turbine manufacturing (francis, kaplan) will not grow in Indonesia, except there is a special protection or another technical & business-cooperation Technical & business cooperation: German-Indo (Voith-PT.Indo, WKV-PT.Indo) to compete with Sinohydro (China manufacturer) We may learn from Andritz Hydro (Austria-India)

14 We may survive without hydropower, but Can we live without water?? THANK YOU -Terima Kasih