Regulation and Control i'ii:i

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1 MANUALE NSTALLATORE Regulation and Control i'ii:i Pellet Regulation (parameter 55) This operation is necessary when the pellet quality is with a percentage of humidity above normal (8%) or if quality of pellets is scarce. The visibile causes are that the pellets may accumulate in the bracier or may remain nonburnt or the Thermostove may turn oft on the heat potency 1. This problem may be resolved by regulating gradually the dropping of the pellets by following the following steps: Press for a few seconds key P3 (SET); Press a few times P3 until display 01 reads "UT04"; Press P1 until display 02 reads parameter "55"; Press P3 to confirm, display 01 will read "cpel" while 02 wil! read "00"; Press key P1 to increase the falling of the pellets while with P2 it will decrease; every point corrisponds to a 2% increase/decrease of the falling of pellets. Press key P4 to confirm exiting from the program. ATTENTON: Regulate gradually the falling of the pellets. This regulation must be made only if necessary. To verify the percentage increase programmed there is a procedure that automatically permits the refilling of the pellet in the selected capacity. The weight that wil! be verified must be multiplied by 6 giving the capacity in kg/ho The following is the formula: Kilograms/hour=(weight in 10 minutes) x 6 25

2 9.2 Control Procedures Press key P3 a tew times until the 01 display reads "UT04"; Press key P1 until display 02 reads parameter "F1 "; Press key P3 a tew times until display 01 reads "Pr 10"; Press key PS to contirm, on the display 01 will appear "test" and on 02 "10:00" in minutes that start decreasing until it reaches "00:00"; Use the tormula to check capacity; repeat the checking tor the 5 capacities (Pr9, Pr8, Pr7, Pr6). 9.3 Regulating Smoke Aspiration (Parameter SS) When there is a smoke pipe that pulls (draws) smoke too high or low it is necessary to regulate it all theretore gradually aspiring the tumes tollowing the instructions below: Press P3 (SET) tor a tew seconds; Press key P3 a tew times until display 01 reads "UT04"; Press key P1 until display 02 reads parameter "55"; Press key P3 to contirm, display 01 will read "cpel", repress key P3, display 01 will read "casp" while 02 will read "00"; Press key P1 to increase tume aspiration while with key P2 will decrease aspiration. Press key P4 to confirm and exit program. 9.4 Program Regulation Press P3 (SET) tor a tew seconds, and as in parameter "55" go to "UT04" and then with P1 and P2 on "50" press "set" to enter and regulate the programs: Program "45" regulates the minimum pressure of the systems functioning (0,3 bar recommended). Program "48" program not implemented (default 00). Program "49" regulates the offset of the closure ot the air carburent shutter. (trom recommended at 100). 9.5 Alarm Control Keep key P3 (SET) pressed tor a tew seconds; Press P3 a tew times until display 01 reads "UT04"; 26

3 MANUALE NSTALLATORE 9.6 Ta cancel (zero) alarms Press tor a tew seconds key P3 (SET); Press a tew times key P3 until display 01 reads "UT04"; Press key P1 until display 02 reads parameter "99"; Press P3, now al! alarms that were memorized are eliminated. 27

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5 MANUALE NSTALLATORE Ge"er,~ ~gr~,rnm iq,g,of~e:.~fjronic Card " ','" " " ""',,,' Number Bico 20 Bico 35 Measure visualized Meaning (Significanee) on D2 Unity Display D1 Display D1 1 Maximum Starting Time minutes Flame stabilizing time start, or FRE ON minutes nterval time bracier cleaning Minutes Time On Coclea motor in ignition phase (LOADWOOD) seconds U Time On coclea motor starting phase (FRE ON) seconds Time On coclea motor in working phase potency 1 seconds Time On coclea motor in working phase potency 2 seconds Time On coclea motor in working phase potency 3 seconds Time On coclea motor i n working phase potency 4 seconds Time On coclea motor in working phase potency 5 seconds Starting air vent C Reterred Difterential to set H20 x on and oft oe Minimum Temperature tor starting phase oe Limit maximum temperature to riduce potency at minimum oe Limit temperature tor pump ignition oe Fume aspirator velocity tor ignition Turns/1" Fume aspirator velocity starting Turns/1" Fume aspirator velocity potency 1 Turns/1" Fume aspirator velocity potency 2 Turns/1" Fume aspirator velocity potency 3 Turns/1" Fume aspirator velocity potency 4 Turns/1" Fume aspirator velocity potency 5 Turns/1" Delay in stove turn oft in H20 minutes Cleaning duration ot bracier seconds Turbo motor velocity 1 Turns/1" Turbo motor velocity 2 Turns/1" Turbo motor cleaning velocity oft Turns/1" Limit tume temperature for turning oft oe These values are of default and programmed by UNGARO S.r.l. 29

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7 MANUALE NSTALLATORE Alárm 11 n case there is an anomaly in the functioning the thermostove presents a control system that informs the dient, through a display, where the malfunctioning is. The following table summarizes the following alarms, the type of problem and the possibile solution: Display D1 Display D2 Type of problem Solution ALARM SOND H20 Water probe interupted Water probe (sonda) short. ALARM HOT TEMP Fume temperature is over 280 C. Substitute water probe. Fume probe broken.electronic card is difective, substitute. Resistance (thermocouple) is broken; ALARM SOND FUM Resistance(thermocouple) is not connected to Check resistance (thermocouple). electronic card. The thermostove does not turn on; Fill pellet tank. ALARM NO FRE No pellets in tank; Starting resistance burnt out; substitute. The first time stove is turned on Repeat start. ALARM NO WOOD When pellets is finished. Refill pellet tank. Check mechanic depressor nferior inspection drawer open; Clean smoke pipe. Check water security ALARM NO DEP Smoke pipe blocked or dirty. thermostat; Thermostove at boiling point Unscrew the screw on pump to unblock it. ALARM HOT PELL High temperature in pellet tank. Check pellet security thermostat.. ALARM PUL BRAC NO FRE Bracier full of pellets; Bracier not placed in correct position; Failed ignition. Empty bracier; Reposition bracier correctly; Wait for stove to cool before starting a- gain. Empty bracier; ALARM NO RETE No electricity for approx. 3 minutes. Wait for stove to cool before starting a- gain. ALARM PRESS System pressure toa high; Decrease system pressure; ncrease System pressure toa low. system pressure. 31

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9 MANUALE NSTALLATORE The Thermostove necessitates a simple but frequent and accurate cleaning to always guarantee an efficient return and regular functioning, to facilitate the internal cleaning of the thermostove it is possibile to activate the fume aspiration fan by pressing P3 on display and then P4, display D1 wil! read "PULL" warning that the fume aspiration fan is on. Continue with various internal cleaning; in the last phase to close the fume aspiration fan press P4 for a few seconds. To facilitate the cleaning it is possibile to pull out the ash tray positioned in the inferior part of the thermostove. This drawer is used, when cleaning operation, to avoid that ashes fall on floor. Follow instructions below: Pull out the ash tray; Position in a comfortabie way; Make the cleaning operations of the thermostove; Empty out the tray of ashes; Reposition the tray in its place. ration, to Figure 19 For a correct use of the ash tray and the thermostove we recommend not to leave residues in the drawer. To facilitate cleaning it is possibile to e- xtract the tray that is in the bottom part of the stove (fig. 19). This drawer is used, during cleaning opeavoid that ashes fall on floor. EVERYDAY: Remove and empty bracer every day. N.B.: Cleaninq operations should be made when fire is out. Daily: clean heat exchangers in the wood area and in the pellet area Figure 20 Figure 21 Figure 22 Figure 23 33

10 N Unscrew the central screw, grip the hand les of the grater pulling out and pushing back in and repeat several times as shown in figure. This way the heat exchange in copper is kept in efficient condition in the wood area. Figure 30 Cleaning of the ash drawer in pellet area: Figure31 Figure 32 Unscrew the two screws and remove ash drawer as illustrated in the figures below, empty out and clean bottom and in the angles. Riposition everything Figure 33 Figure 34 CLEANNG GLASS PARTS: The cleaning of the ceramic glass of the centra door is effected by using a damp cloth and some ashes that the thermostove itself produces, scrub the glass until completely clean. Detergents recommended for glass mayalso be used. NOTE: Do not clean glass while thermostove is functioning. Cleaning of the smoke pipes: The cleaning of the smoke pipes must take place at least twice a year or as needed. f there are tracts of pipes that go horizontaly, it is necessary to verify the removing of any deposit of ashes or soot before they completely block the fume passage. ATTENTON: n case of inadequate cleaning or noncleaning the thermostove may have function problems such as:. Bad combustion;. Darkening of the glass;. Clogging of the bracier with the accumulation of ashes and pellets;. Deposit of ashes and excessive encrustening upon the heat exchangers with consequently scarce return. 34

11 MANUALE NSTALLATORE Electronic The following operations on internal part of thermostove must be carried out by a qualified technician Fume Aspiration Motor The fume aspiration motor permits a correct depression therfore a correct combustion inside the thermostove. Figure Thermocouple (Resistanee) The thermocoupleis positionedabovethé fume motor,this component verifiesthe correctand securefunctioningof the thermostovethanksto the controllingof thefumes Pellets Refill Motor The pellets refill motor positioned behind the thermostove permits the automatic refilling of pellets in the bracier. Figure Bypass Fan The bypass fan pushes hot air out of the thermostove. Figure37 35

12 13.5 Security Pellet Thermostat The rearm pellet thermostat monitors the temperature on the inside of the pellet tank. The sensor is positioned on the left side of the tank. Water Figure Water security thermostat {;~ '~ Pellet ; Figure 39 n case there is a high temperature that activates the thermostat it must then be rearmed; this 0- bviously after having controlled the cause that pravoked this security alarm. To rearm the thermostat again the black cap must be removed, positioned behind the stove, and press the button that is on the inside. This thermostat has a security function in case there is a high water temperature in the system Electronic Card The electron ic card contrals all components of the thermostove. Figure Cir- The circulation pump permits the circulation of system. culation Pump hot water insidethe hydraulic Figure 41 36

13 MANUALE NSTALLATORE 13.9 Automatic Air Vent Valve This vent valve has the function to automatically release air inside the heat exchange Security Valve The security valve, in fig 42, prevents an eventual overpressure on the inside of the system usually set at 2,5 bar. Figure Thermie release valve This valve avoids the water temperature of the thermastave to go over the 110 C. By opening cold water enters, that comes from the automatic laad valve, cooling off the thermastave Expansion Vase The expansion vase compensates the expansion of the water when heated. This 8 litre vase has a system capacity of approx. 110 litres of water. This expansion vase is positioned on the right side of the thermastave in the Bico Fire 20 and behind the tank in the Bico Fire 35. Figure43 37

14 13.13 Pressure Trasductor Contra s electronically the systems water pressure. Figure H20 Temperature Sensor The temperature H20 sensor has the function of monitoring the water course on the inside of the boiler. Figure Mechanic Depressor This sensor permits the pointing out of the depression on the inside of the thermostove. f for any reason the door of the thermostove is left open or the passage is blocked the sensor generates an alarm th at is also shown on display. 38

15 MANUALE NSTALLATORE,Godici ricambi Pos. Codice Descrizione Q.tà t Assieme camera combustione Coperchio superiore camera combustione Dima superiore sx Dima superiore dx Cappello Circolatore monofase attacco 1" 230V/50Hz Cerniera porta piccola sx Cerniera porta piccola dx Maniglia pulisci tubi Fissaggio pannello sx Pannello sx Fissaggio pannello dx Pannello dx Porta piccola superiore Porta grande Porta piccola inferiore Maniglia Display Pannello porta Vetro ceramico Canale cordolo lungo Canale cordolo corto Ferma vetro Base bloccaggio maniglia Bloccaggio maniglia Braciere Cassetto cenere Cassetto cenere con ispezione inferiore Base appoggio Piedini antivibrante gomma 50x25 filettato M Appoggio per gruppo acqua sanitaria Lamiera per appoggio gruppo acqua sanitaria 1 39

16 ~ n'.rmos1 /', 4 GAR UFE" PELLETS/ / Pos. Codice Descrizione Q.tà Curva FF % ottone Curva FF % ottone Gruppo acqua sanitaria Appoggio per guscio ventilatore fumi Guscio per ventilatore fumi Ventilatore fumi Curva 90 per uscita fumi Tubo flessibile acciaio corto FF % Tubo flessibile acciaio lungo MF % Supporto scheda elettronica Contenitore scheda elettronica in ABS 1 44A Scheda elettronica Condensatore per ventilatore fumi Morsetto a pressione per termostato ambiente nterruttore generale Fusibili Porta fusibili Tappo per porta fusibili Depressore Maniglia nera coperchio serbatoio Coperchio serbatoio Serbatoio Supporto sicurezza Coclea serbatoio Flangia blocco motore cociea Motoriduttore caricamento pellets Ghiera fissaggio motoriduttore Vaso di espansione da 8 litri Trasduttore di pressione Riduttore MF %-% Tee % Niples MM 1" Gomito FF % Niples MM %-% 1 40

17 MANUALE NSTALLATORE Pos. Codice Descrizione Q.tà Pos. Codice Descrizione Q.tà Supporto termostato sicurezza Termostato sicurezza Coperchio termostato sicurezza Montante posteriore Montante posteriore superiore Pannello posteriore Manicotto MM Curva MF Y, Valvola sicurezza 2,5 Bar Bocchettone circolatore % Candeletta Galletto nero Ventola aria Treccia Flat display Sonda aria Sonda acqua Sonda fumi Microprocessore Cavo allaccio elettrico Cavo trasduttore Telecomando 1 41

18 .to \) (A '< U... CD 3 c i" cc DJ U CD C. 0-. ac-....." (èï c: ëi3 ->.. 0> SCUREZZA OMOLOGATA hymyaa '\: / TAR3BARD Y --[:B(} "-.' AVAlVOLA SFERA» 1 VALVOLA RTEONO D l. COLLETORE ~ /ê--ll -~ = J COPPELLA SOLANTE A NORMA Oll1Of91 r t A NORMADL 10.'91 e {)8::j f.r:====-==:-:i)-j -Retecollegata al calico autdmatico COPPELLASOlANTE t ~(Ç!> 6Z ~c=, k :=~ ~:r:j' ~~.. i! i ~~i J i

19 COLLETTORE en '< CR... CD 3 c i" te "" Q) 3 0 "t:s CD ::t1 '0' e: êi1 ~ "J h SCUREZZA OMOLOGAT A YMYaAD '0/ TARJ BAR {:38(} VALVOLA A SFERA > VALVOLA D RTEGNO 0 ~ LL Cl) T ' ~ ~ ~ \1. V - t COPPELLA SOLANTE A~JORMADL.10/91 i COPPELLASOLANTE ~ """--- r Ç)-J ~ ANORMAD1UO/91 ~ )0 ZC )0 r- JT - Z U> ~ r-,1::0 CA) E 0~ JT

20 .", ' ' ~ 1 ~ 1 ~, m, "-. ~l "' 8 i ' :: 00, 00 1OO ~~ 10 Te"a j i' " ;--1 ~ o, '8' '0 ~ i L. L_.f..\!êj!1[1~<lA 5X20 "F" ~! =RJ:::~;,.i30vB24m 0 ~: r, ' J Ventolalum, W "j"'''''. ~ -rfl ~, ~,.ra-d~~)~:;:r:::~) Codea U ~ :B i 'l~r::.k-q-:~;~o'a gi-0 Li~--Jfltl~~:'e=1 : : e! 0, )-+--' accen.;one ~i =f\-l ~- ~ -:./ i T CLY>Omp, C;"uito :3! ~kh'~ '''R'scald'men'o, mi)' ~ --1<, i Y;~pla OeviatnC?, ~! :Rt~~~~~\ -, ~', i i""~"'''" ;wï " '... J<, -, -, ',, 'f'_-, i ' ", ; ~ 'i;; ~,2 c 0 n0 ~ ~ E;~ ~H H~ '" 0 0 E EEro ~~'" '''Ol' «11.0 ~~~ «««Termoslato~ -~", ')--v -., i,--, B"~ b 8 ~ ~i:d"ij""""""""""",u",,,o,~,,,-- " ~ ti ~! ~i \ :.,n u ', ~' ---:{ ~!!' l zlt,lo :" ~ SSAN'2 1 S,SA N,' SCAlOR,"AM,5FUM.... " ; ~ ä! ""~ "-l~"",, 25 " 13 n "~,,~,,~..,,~.._,..,~ " ".J "1 ' ~ ~~r'~ '. '::1~ ~~~~ ~l ',i,:,.", i, i.'! 24 : ::. ~i.,."'. ~ ~r f.,.'! ~=~:~, J i : ii.,;j! l, '---', i.. "''''''''''~ :i g PRP'00'uT 1' ; 1,> ~E '-' ' ~ L--- ', """".:, ' R""' ] Allarmi.."", Russostata Figure 46 Electric.:Assembling Diagram 44

21 MANUALE NSTALLATORE Con. N PN Label Descrizione Tipo di segnale VAC Linea alimentazione scheda 230Vac 230Vac 50/60Hz CN5 CNG 3-4 FUM Uscita Estratlore fumi 230Vac 5-6 Coclea Uscita per motore COCLEA 230Vac 7-8 B. PEL. Uscita per VENTOLA ARA 230Vac 9-10 Accend. Uscita ACCENSONE resistenza 230Vac C. Risc. Uscita per pompa/motore comandata a relè 230Vac Blocchi Uscita per valvola deviatrice dell'acqua tra lato sanitari 230Vac e lato riscaldamento CN Aux Predisposizioni future 230Vac CN nl-in2-in3 Rilevamento allarmi (sic off-hot pellet-no dep) 230Vac ngresso per tlussostato CN9 Klikson 5 Volt CC + 5 v encoder ,21 S. FUM ngresso per termocoppia per rilevare la temperatura dei fumi Termocoppia tipo J R.FAM ngresso per rilevare la pressione impianto + 5 vce CN S.CALD ngresso per sonda per rilevare la temperatura dell'ac- NTC 10kO qua CN S.San.1 ngresso per sonda per rilevare la temperatura dell'aria NTC 10kO Motore Motore Belimo aria comburente 24 Volt AC Cranot. ngresso per termostato esterno. Contatlo relè CN2 1,...,16 Display Connetlore per la console 5 Volt CC CN3 1,...,4 Seriale Connettore per la programmazione di parametri di fun- 5 Volt CC zionamento della scheda Electronic Card Connecfors BETA 1 Vers ion 45

22 Producers Certificate Released according to art. act 27/12/97 n.449 circ. Finance Ministry n.57/e of the 24/02/98 (Fiscal facilitation upon rescue intervention of building patrimony). The Ungaro s.r.1. company certifies that the product BCO FRE 20 THERMOSTOVE nternally made of: exchange in copper, door in ceramic glass, resistant to high temperature, electronic control card; Enters within the typologies of works to arrive at energetic savings (according to act 09/01/91 n. 10 from D.P.R. 26/08/93 N. 412) assuming tax allowance benefits connected to containing energetic consumes within buildings,( according to act, letter g) of the Ministerial Decree 15/02/92 (talian Official Gazette of 09/05/92 N. 107). The above product, infact, enters in the heat generators that use as energetic source vegetal products and in regime condition presents a return, measured with a direct method, not inferior to 70%. San Mango d' Aquino UNGARO S.R.L. 46

23 MANUALE NSTALLATORE PRODUCERS CERTFCATE Released according to art. act 27/12/97 n. 449 circ. Finance Ministry n. 57/E of the 24/02/98 (Fiscal facilitation upon rescue intervention of building patrimony). The Ungaro S.r.1.company certifies that the product BCO FRE 35 THERMOSTOVE nternally made of: exchange in copper, door in ceramic glass, resistant to high temperature, electronic control card; Enters within the typologies of works to arrive at energetic savings (accordino to act 09/01/91 n. 10 from D.P.R. 26/08/93 N.412) assuming tax allowance benefits connected to containing energetic consusmes within buildings, (according to act 1,letter g) of the Ministerial Decree 15/02/92 (talian Official Gazette of 09/05/92 N. 107). The above product, infact, enters in the heat generators that use as energetic source vegetal products and in regime condition presents a return, measured with a direct method, not interior to 70%. San Mango d' Aquino UNGARO S.R.L. 47

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25 MANUALE NSTALLATORE Guarantee Ungaro s.r.l. guarantees that the product purchased is in perfect condition, with no existing manufacturing defects. UNGARO Thermostoves are guaranteed for 24 months. The guarantee will be accepted on condition that the buyer sends it out within 8 days of the date of purchase completely filling out the attached coupon. The purchase date must be convalidated by a valid fiscal document issued by the vendor. The guarantee is valid in the following conditions: that the thermostove be installed by a qualified technician and compiled by the same; that the thermostove be utilized only as instructed in the instruction manual. The guarantee is not valid for atmospheric, chemical, electrochemical and fire damages, negligence or non-skill, not observing laws in force, defects of the electrical system, omitting maintenance, manhandling, inefficacious of the chimney. n case of overheating, or the combustion of materials not conforming, the guarantee decades. Exciuded from the guarantee are all pieces subject to usage. n this category are included washers, the bracer, the full covering of the stove, the ceramic glass, all parts that are varnished golden color or marble. A eventual costs (repairing, transport etc.) that are carried upon the producer or storekeeper, for an uncorrected practice of the guarantee rights on the part of the buyer, will be debited to the consumer. A damages caused by transport are not recognized, therefore we recommend that the merchandise be inspected upon receipt, informino vendor of every eventual damage. This guarantee is valid only for the first buyer of the thermostove. n case of substitution of particulars the guarantee wijl not be prolonged. The expenses generated by an incorrect maintenance of the thermostove, accumulated dirt, omission or inadeguate cleaning, are not covered by the guarantee. The manufacturer wil! not acknowledge any compensation for direct or indirect damages caused by or in dependance ofthe product. The products must be installed as in correct order and in respect of the laws and regulation in force (L. n. 46/90; dpr n412/93; norm UN-CG; precepts W. FF.; etc.) The water supply entering boilers must have the physiochemical characteristics 50 as not to encrust the parts in which it is in contact. The system must have an anticondensation circuit. The treatment of water supply is necessary when the hardness is superior to 25 french grades; the system must have large extent, whether it is subject to frequent and considerable reintegrated water entry, or is often partially or totally emptied for maintenance reasons. The guarantee is not valid if the electric system is without ground mass; for any type or nature of corrosion including ossidization (rust) due to permanence of he product in areas that are not protected. When the duration of the guarantee has elapsed, technical assistance will be effected by charging customer with the eventual parts substituted and all labour costs, call and transfer of personnel and materials, based on costs in force. This is the only valid guarantee and nobody is authorized to provide any other in the UNGARO name. UNGARO s.r.l. reserves the right to modify without preadvising. 49

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