A Guide to Barcode Label Printing for IBM Midrange Servers. Ethernet Connectivity for IBM iseries (AS/400 ) Reference Guide
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1 A Guide to Barcode Label Printing for IBM Midrange Servers Ethernet Connectivity for IBM iseries (AS/400 ) Reference Guide December 15, 2005 Rev E IBM iseries AND AS/400 ARE REGISTERED TRADEMARK OF IBM CORPORATION.
2 Contents Contents... i Introduction to IBM iseries Ethernet Configuration... 1 ZPL, EPL or CPCL - Remote Output Queue or Device?... 1 ZPL - Zebra Programming Language... 1 EPL - Eltron Programming Language... 1 CPCL - Comtec Programming Command Language... 1 Remote Output Queue... 1 Device Printing - Printer Job Language (PJL) Device... 2 Device Printing - SNMP Device Recommended method... 2 Intelligent Printer Data Stream (IPDS)... 3 Intelligent Graphics Printing (IGP)... 3 Print to File or Middleware... 4 Print to File... 4 Native IBM iseries Middleware... 4 Windows Middleware... 4 IBM iseries Printer Set-up... 5 Introduction to ZPL Programming Language for IBM iseries... 5 Fonts and the IBM iseries... 5 Graphics and the IBM iseries... 6 EBCIDIC verus ASCII... 6 Sample ZPL String... 6 Front Panel Settings TCP/IP Address (Ethernet only)... 8 IP Resolution (DHCP/Dynamic)... 8 IP Resolution (Permanent)... 9 Introduction to CPCL Programming Language for IBM iseries Designing A Label With ZebraDesigner Pro Linked Fields Identical Copies Copy Quantity Not Identical Automatic incrementing by printer Serial Numbers Variable Graphics dialogue box Uploading a ZPL Test File to the IBM iseries Test File Change the ^ 13 Transferring the file Looking at the new IBM iseries file The PJL ZBI driver for ZPL printers Loading the PJL ZBI Program SNMP (IBMSNMPDRV) / PJL Device Driver (Ethernet) CRTDEVPRT All product and brand names are trademarks of their respective companies. Page i
3 Vary on the printer Start the printer writer Test print using CPYF Changing Printer settings Remote Out Queue CRTOUTQ OVRPRTF Test print to the OUTQ using CPYF Changing the OUTQ Printer Settings End Writer (ENDWTR) Change Output Queue (CHGOUTQ) Working with Writers Tracing Print Jobs Creating the Report Printing a file Stopping a trace Create a physical file for the trace Convert the trace file to a physical file Display the trace on the IBM iseries Copy the report from the IBM iseries to the PC Sample trace report Twinax / Coax Twinax Coax All product and brand names are trademarks of their respective companies. Page ii
4 Introduction to IBM iseries Ethernet Configuration ZPL, EPL or CPCL - Remote Output Queue or Device? The first thing that needs to be determined is what Zebra Page Description Language your printer supports, i.e., ZPL, EPL or CPCL. You also choose your preferred method of setting up the print queue on the IBM iseries, i.e., Remote Output Queue, PJL Device, SNMP Device or IPDS. The information below will help you with this decision: ZPL - Zebra Programming Language This is Zebra s original page description language previously found on High end and midrange Industrial printers but now migrating to desktop and portable. ZPL printers can be driven via Remote Output Queue, PJL Device(via ZBI), SNMP and IPDS. EPL - Eltron Programming Language This language is mainly found on small plastic desktop printers. EPL was introduced into the Zebra family as part of the Eltron Merger. EPL printers do not support ZBI or PJL and therefore can t be used as an IBM iseries PJL device. EPL Printers must be setup as a Remote Output Queue (CRTOUTQ) or alternatively as an SNMP Device (CRTDEVPRT). The later (SNMP) requires the use of a third party Print Server. IBM IBM iseries SNMP connectivity is currently not supported via ZebraNett PrintServer II. CPCL - Comtec Programming Command Language This language is mainly found on small plastic portable printers. CPCL was introduced into the Zebra family as part of the Comtec Acquisition. CPCL printers do not support PJL, SNMP or ZBI and therefore can t be used as IBM iseries devices (CRTDEVPRT). This also applies to mobile printers that are CPCL printers running the ZBI emulation. CPCL Printers must be setup as a Remote Output Queue (CRTOUTQ). This procedure is also described later in this documentation, refer to the Table of Contents. Label Vista should be used to generate CPCL commands for uploading into the IBM iseries or downloading into the printer. ZebraDesinger Pro may be used when the CPCL printer has ZPL firmware loaded (emulation). CPCL printers also require the preloading of a configuration file (Config.sys), this is required to eliminate unnecessary formfeeds. You should also ensure that you have the latest firmware. Remote Output Queue This is, by far, the simplest and quickest method of connecting any Ethernet printer to the IBM iseries, however this does not support Printer Error Reporting and Page Range Printing. All product and brand names are trademarks of their respective companies. Page 1
5 Device Printing - Printer Job Language (PJL) Device The ZebraNett PrintServer II does not support PJL but we have created a ZBI program that recognises PJL commands and responds to the IBM iseries accordingly. This requires the ZebraNett PrinterServer II, the loading of a ZBI program and also that your firmware has ZBI version 1.2 or greater. We advise that you use a ZebraNet 10/100 with the iseries SNMP device type (IBMSNMPDRV) rather than PJL where possible. Device Printing - SNMP Device Recommended method This is IBM s current preferred method of Ethernet printer connectivity. The advantages, over Remote Output queue, are Printer Error Reporting and Page Range Printing. The ZebraNet 10/100 (internal and external) support IBM s SNMP printing. You may be required to upgrade the firmware of the print server. Note: The ZebraNett PrintServer II does not support IBM SNMP. A third party print server is also available from a Zebra partner. This SNMPDRV print server plugs into the parallel port of any ZPL or EPL printer. Contact (US) (EMEA) for more information. All product and brand names are trademarks of their respective companies. Page 2
6 Intelligent Printer Data Stream (IPDS) This allows for full label development using Intelligent Printer Data Stream (IPDS). IPDS is only supported via a third party print server called the E-Box Ethernet Print Server for Zebra printers. Contact for more information. Intelligent Graphics Printing (IGP) IGP emulation can be supported for replacing legacy line matrix printers from Printonix. IGP emulation is only supported via a third party print server called the G-Box Ethernet Print Server for Zebra printers. Contact for more information. Summary of Connectivity Options Remote PJL Device SNMP Queue Device ZPL Yes Yes via ZBI Yes** (ZebraNet 10/100) EPL Yes** No Yes (3rd party product) CPCL/ZPL Emulation IGP Yes (3rd party product) No IPDS 203 dpi Only (3 rd party product) 203 dpi Only (3 rd party product) Yes** No No No No ** Zebra s recommended method of connectivity. All product and brand names are trademarks of their respective companies. Page 3
7 Introduction to Label Design Software for IBM iseries Print to File or Middleware You may wish to use label design software to generate printer commands (EPL, ZPL or CPCL) and then upload these to the IBM iseries for embedding into your RPG II application. Alternatively you may wish to drive the printers via iseries or Windows based Middleware. The information below will help you with this decision: Print to File Any label design package can be used to generate the printers command language. Zebra recommend the following: ZebraDesigner Pro Label Vista ZPL, EPL and CPCL CPCL The above Label Design Applications (LDA), and many more, can generate printer commands in a file that can be uploaded to the iseries. Native IBM iseries Middleware The following applications support Zebra printers and also run natively on the IBM iseries. These applications allow you to drive your printer without having to embed printer commands within your own iseries application. They, in some cases, allow you to drive the printers even without having to modify your existing application. Barcode400 MarkMagic InterForm/ Windows Middleware It is also possible to print to Zebra printers, from the IBM iseries, via NT servers running Windows print queues managed by Label Design Applications such as: CodeSoft Bar-Tender NiceLAbel Loftware All product and brand names are trademarks of their respective companies. Page 4
8 IBM iseries Printer Set-up Introduction to ZPL Programming Language for IBM iseries Fonts and the IBM iseries Western Europe and the Americas TTF CG Triumvirate Bold Condensed and Swiss 721 are the default fonts supplied with all ZPL Zebra printers. CG Triumvirate bold condensed supports IBM codepage 850 and this contains all of the characters needed for the Americas and Western Europe (similar to Latin 1). EMEA TTF Swiss 721 is a Unicode font that supports 936 characters. This font is preloaded in all Zebra European supplied ZPL printers, excluding desktop, and is also available for free download from: This font is listed as Zebra Swiss Unicode in ZebraDesigner Pro. You should design with this font if you need any Central/Easter European, Hebrew, Cyrillic or Arabic Languages. This also supports all of the Western European characters. Asia Pacific (APAC) TTFs Various optional APAC fonts are available for storage in flash memory or PC Card. Andale offers all of the languages in a single wordtype font or you can choose from individual smaller single language fonts. ZebraDesigner Pro supports these fonts after enabling them via File Printer Settings Printer Memmory Memory Card Note: Zebra strongly recommends that you use a printer resident font when printing from the IBM iseries. TrueType Fonts will be rendered as graphics and therefore slow down printing. This TrueType graphic option is only relevant for fixed text! Unicode on the iseries IBM offer an online course on how to use Unicode with you IBM iseries. Information is available from the following link: The following jump contains everything you need to know how to support Unicode within your iseries: All product and brand names are trademarks of their respective companies. Page 5
9 Graphics and the IBM iseries We recommend that you try and install graphics in the Flash memory of the printer where possible. IT is possible that the IBM iseries may insert print control characters, such as formfeed and linefeed, within the graphics ZPL Datastream. This could generate corrupt graphics or even stop the printer from printing. This is more likely to happen with larger graphics! EBCIDIC verus ASCII Within the ZPL programming language special characters are used to denote a Control Instruction, a Format Instruction and a Delimiter. A Control Prefix is usually a tilde (~) character and is used it identify a Control instruction. These cause the printer to take some specific action immediately, such as clearing the memory or feeding a blank label. A Format Prefix is usually a caret (^) character and is used to identify a Format instruction. These instructions are the blueprint of a label and define label length, field origin, type of field, field data, and other information. A Delimiter is usually a comma (,) character and is used to separate the different parameters for each format instruction. These characters are the default values used but, because of system conflicts, can be changed to any other value. This can be accomplished by means of a ZPL string or through the printer s front panel features (depending on the printer type) When you upload (FTP) ZPL, created by a Label Design Application (LDA) on a PC, All command prefix characters (^) will be converted to ( ). To avoid this problem, YOU MUST CHANGE THE COMMAND PREFIX TO AN ALTERNATIVE VALUE. You may only continue to use (^) when you are entering this directly via an IBM iseries Editor. Sample ZPL String A sample ZPL string, to change ALL the characters, would be ^XA^CC##CT%#CD+#XZ In this the Control Prefix is now %, the Format Prefix is now # and the Delimiter is now +. This simple ZPL string can be written using any text editor and simply copied to the printer All product and brand names are trademarks of their respective companies. Page 6
10 Front Panel Settings The same can be accomplished, if the printer has an LCD front panel, by Pressing the SETUP/EXIT key Then keep pressing the NEXT key until the display shows CONTROL PREFIX Then press either the + or keys Here you will be prompted for the printer password The default password is 1234 This can be entered by, again, using the + or keys The + increments the current value The moves the prompt 1 position to the right Once the correct password has been entered press NEXT/SAVE You will now be able to change the Control Prefix to whatever value you wish This value can be changed by, once again, using the + or keys The keys perform the same actions as above Once the desired value has been set you can move on to change the Format Prefix by pressing the NEXT/SAVE key The above steps can then be repeated to set a new value here and for the Delimiter Character To exit this menu Press SETUP/EXIT Then NEXT/SAVE YOU WILL NEED TO OPEN THE ZPL FILE, CREATED BY ZEBRA DESIGNER PRO, WITH NOTEPAD AND DO A SEARCH AND REPLACE ON ALL ^ AND REPLACE BEFORE YOU DO YOUR FTP (UPLOAD) TO THE iseries. This can be set via a ZPL string (^XA^CC@@XZ) or by entering the value 40h as the Format Prefix (Please follow the above steps to do this). All product and brand names are trademarks of their respective companies. Page 7
11 TCP/IP Address (Ethernet only) After setting the Format Prefix the next step is to either set or note the printers TCP/IP Address (This information will be needed when setting up the printer on the IBM iseries). All the data associated with these settings can be seen on a printer configuration label. This can be printed by Pressing the SETUP/EXIT key Repeatedly pressing the NEXT/SAVE key until LIST SETUP is shown in the LCD Then press the key underneath the word PRINT A full Printer Configuration label will now be printed To exit this menu Press SETUP/EXIT Then NEXT/SAVE The information that is of interest is in the lower portion of the configuration label. IP RESOLUTION IP PROTOCOL IP ADDRESS SUBNET MASK DEFAULT GATEWAY On the right is a sample Configuration label and in this the useful information is shown as PERMANENT IP RESOLUTION ALL IP PROTOCOL IP ADDRESS SUBNET MASK GATEWAY How the device is configured may depend, to an extent, on your network protocols. IP Resolution (DHCP/Dynamic) All necessary IP data (listed above) is sent by the host system, there is nothing to be configured. All product and brand names are trademarks of their respective companies. Page 8
12 IP Resolution (Permanent) Here all the IP data needs to be manually configured and, in most cases, will have already been defined by your IT department (it will just need entering into the printer). Access to the relevant printer menu section is gained in similar steps to those previously used. Enter the menu mode Press SETUP/EXIT Scroll through the various options until IP RESOLUTION is displayed Press NEXT/SAVE to move through menu options Once at IP RESOLUTION press either the + or keys Either one will prompt you for the password and defaults to 1234 The password is entered by using a combination of the + or keys The + increments the value under the pointer The moves the prompt 1 position right Press NEXT/SAVE You are now back at the IP RESOLUTION screen You will now be able to select between DYNAMIC or PERMANENT The selection can be made by pressing either key under the (left) or (right) arrow You will want to select DYNAMIC Press NEXT/SAVE This will move you to the next option in that particular menu branch You now have the choice of IP PROTOCOL The choices are ALL GLEANING ONLY RARP BOOTP DHCP DHCP AND BOOTP Once your choice has been made press NEXT/SAVE You can now enter the IP ADDRESS The address is entered by using the + or keys as before The + increments the value under the pointer The moves the prompt 1 position right Enter the IP ADDRESS given to you by your IT department Press NEXT/SAVE You can now enter the SUBNET MASK Again use the + or keys to enter the relevant address Press NEXT/SAVE You can now enter the DEFAULT GATEWAY Again use the + or keys to enter the relevant address Press NEXT/SAVE Press NEXT/SAVE Back to the main menu options Press SETUP/EXIT Press NEXT/SAVE This will permanently save your settings All product and brand names are trademarks of their respective companies. Page 9
13 Introduction to CPCL Programming Language for IBM iseries Zebra Mobile printers native page description language is Comtec Page Command Language (CPCL). These printers also support ZPL and EPL emulation, however this requires the loading of a special firmware application. If you wish to use the ZebraDesignerPro label design tool then we strongly recommend that you use a ZPL verus EPL printer. For example, use a TLP2844-Z instead of a TLP2844. In the case of mobile CPCL printer we recommend that you load the ZPL emulation firmware. CPCL (mobile) based printers require that a configuration file (Config.sys) be preloaded inside the printer. This must done for both CPCL and ZPL emulation based printers. The file eliminates unnecessary form feeds and also removes ASCII to EBCIDIC character mapping issues. For printers with ZPL emulation, this configuration also changes the command prefix from ^ The file below must be created by Notepad and sent from Label Vista, as it requires a check digit to be downloaded. Label Vista automatically adds this.! UTILITIES SETLP SETLF 0 0 SET ""="" SET "@"="^" SET " "="!" PRINT All product and brand names are trademarks of their respective companies. Page 10
14 Designing A Label With ZebraDesigner Pro This documentation contains information that is specific to ZebraDesigner tm Pro. Please ignore all references to variable data data types in the ZebraDesigner tm Pro help system. Features like Database and Counter variable data are not relevant as all we are doing is generating a ZPL file and then the IBM iseries is doing the printing, not ZebraDesigner tm Pro. Refer to the help system for information on general label design and refer to this document for variable data setup and IBM iseries specific considerations. Variable Fields should be designed as fixed text with the field data being the field name. In this case the IBM iseries will replace both $MODEL_NO$ and $SERIAL_NO$ with the correct data at print time. This is a little like mail merge. Linked Fields This example demonstrates how to link both the model number and serial number into a single barcode. This is done by making the fixed text the names of the variables. This will cause the barcode to preview very long but it will print correctly after the search and replace is done at print time. Identical Copies You will need to use Notepad to edit the third parameter on the line that contains ^PQ1,0,1,Y^XZ. You could change this to ^PQ1,0,5,Y^XZ for 5 identical copies or you could change it to ^PQ1,0,$ICOPIES$,Y^XZ for a variable number of identical copes. The iseries will need to replace $ICOPIES with the relevant variable value. All product and brand names are trademarks of their respective companies. Page 11
15 Copy Quantity Not Identical You will need to use Notepad to edit the first parameter on the line that contains ^PQ1,0,1,Y^XZ. You could change this to ^PQ100,0,1,Y^XZ for 100 copes or you could change it to ^PQ$COPIES$,0,1,Y^XZ for a variable number of identical copies. The iseries will need to replace $COPIES with the relevant variable value. This allows for the printer to make copies and increment serial numbers etc. Automatic incrementing by printer Serial Numbers You would need to design these types of fields just as you do with any other variable, via fixed text. You then would have to edit the ZPL in Notepad and change the ^FD to a ^SN. You will also have to supply some basic parameter. This would only cause fields to increment when using the ^PQ copies parameter. Refer to the ZPL manual for more information. Variable Graphics dialogue box Variable graphics are not supported with ZebraDeisnger Pro. You would have to edit the ZPL manually via Notepad and store the graphics in the printers flash memory. Refer to the ZPL manual for more information. We STRONGLY recommend that you do not send graphics from the IBM iseries as it is possible the print writer may include linfeed and formfeeds in the Zebra graphics data creating corrupt graphics. Print to file Now that you have designed your label, you must create the ZPL file that you will upload to the iseries. Select File Print and then ensure that the Print to File checkbox is checked and then press the Print button. You will then need to supply the filename and path for the ZPL file. All product and brand names are trademarks of their respective companies. Page 12
16 Uploading a ZPL Test File to the IBM iseries Before we look at creating any sort of device we will need to upload a test file, so that the status and printing can be checked. If you have ZebraDesinger Pro then that can be used to generate a test ZPL file such as the following: Test File Below is the file we will use: ^XA~TA0~JSO^LT0^MMT^MNW^MTT^PON^PMN^LH0,0^JMA^PR8,8^MD10^JUS^LRN^CI0^XZ ^XA^LL0406 ^PW609 ^FO,56^FS ^FT117,89^A0N,45,45 ^FH\^FDZebraDesigner^FS ^FO,31^FS ^FT89,161^A0N,25,26 ^FH\^FDEasy to use labeling software.^fs ^FO16,180^GB496,0,5^FS ^FO52,37^GB450,66,4^FS ^BY4,3,40^FT69,319^BCN,,Y,N ^FD>:$BARCODEDATA$^FS ^FO,28^FS ^FT28,255^A0N,23,24 ^FH\^FDSale date:^fs ^FO,28^FS ^FT28,220^A0N,23,24 ^FH\^FDVersion:^FS ^FO,28^FS ^FT131,220^A0N,23,24 ^FH\^FD$VERSION$^FS ^FO,28^FS ^FT131,255^A0N,23,24 ^FH\^FD$SALESDATE$^FS ^PQ1,0,1,Y^XZ Change the ^ We will use Notepad to do a search and replace on the ^ (carrat) character. We now end up with the following @FO,31@FS All product and brand names are trademarks of their respective companies. Page 13
17 to use labeling Transferring the file The easiest method of getting this file into the IBM iseries is to use FTP, just follow these simple steps. 1. Create the above file as C:\AS_TEST.TXT. Using a DOS box change to the directory containing this file (CD C:\) 2. Type FTP xxx.xxx.xxx.xxx a. xxx.xxx.xxx.xxx represent the IP address of the IBM iseries 3. You will need to log on to the system a. User name and password required 4. Type CD QGPL a. This will change the destination folder, on the IBM iseries, to QGPL 5. Type PUT AS_TEST.TXT TEST1 a. This will copy the file, AS_TEST.TXT, to the QGPL folder and rename it TEST1 6. Type QUIT, to end the FTP utility Note: When you upload (FTP) ZPL, created by a Label Design Application (LDA) on a PC, All command prefix characters (^) will be converted to ( ). To avoid this problem, YOU MUST CHANGE THE COMMAND PREFIX TO AN ALTERNATIVE VALUE SUCH You may only continue to use (^) when you are entering this directly via an IBM iseries Editor. Looking at the new IBM iseries file Once the file has been uploaded it is wise to check that the operation was completely successful. This can be done by typing WRKF, in the IBM iseries Main Menu. All product and brand names are trademarks of their respective companies. Page 14
18 At the next screen, type TEST1 as the file name and QGPL as the library name, then press ENTER. The next screen will show if a file with the same name (TEST1) exists, but is it the right file? All product and brand names are trademarks of their respective companies. Page 15
19 TAB to the start of the line containing TEST1 and enter 5, press ENTER. Now just press ENTER All product and brand names are trademarks of their respective companies. Page 16
20 The file listing shown on the IBM iseries screen should match that of the file AS_TEST.TXT. To exit from this screen press, either, F3 or F12 twice. This will return you to the IBM iseries Main Menu. All product and brand names are trademarks of their respective companies. Page 17
21 The PJL ZBI driver for ZPL printers If you wish to set-up your ZPL printer, with a ZebraNett PrintServer II, as a Device Driver then you MUST use the PJL method. This requires that you have the PJL ZBI program loaded/running inside the printer. ZEBRA STRONLY RECCOMENDS THAT YOU DO NOT USE THE PJL DRIVER AND CONSIDER SWITCHING TO THE 10/100 ZEBRANETT PRINT SERVER. BOTH ZEBRA AND IBM RECOMMEND THE IBMSNMPDRV FOR ASCII PRINTERS.. All the ZPL speaking printers have the optional intelligence of the Zebra BASIC Interpreter (ZBI). ZBI allows custom BASIC style programs to be written and stored in the printer, to be run whenever required. The program can also be automatically loaded whenever the printer is switched on and, so, ready for immediate use. Since neither the Printers nor the ZebraNett PrintServer II understand the PJL command language, ZBI is ideally suited to act as an intermediary, taking the PJL command and converting it into something the printer understands. It can also be used to return suitably encoded responses to the IBM iseries system. The ZBI program is @XZ ~JI 1 REM AS400 PJL Program Rev FOR I = 1 TO 9 20 CLOSE # ( I ) 30 NEXT I 40 LET A = SERVERCLOSE ( 99 ) 50 OPEN # 1 : NAME "ZPL" 51 print #1: "@xa@fo50,50@a0n20,20@fdzbi VERSION 2.0 IS RUNNING@FS@XZ" 60 LET ISERVER = SERVERSOCKET ( "TCP" ) 70 LET TCPORT = ACCEPT ( ISERVER ) 80 ON ERROR GOTO DECLARE STRING DUMP$ ( 3 ) 100 LET DUMP$ ( 1 ) = CHR$ ( 27 ) 110 LET DUMP$ ( 2 ) = CHR$ ( 2 ) 120 LET DUMP$ ( 3 ) = CHR$ ( 3 ) 130 LET START$ = SEARCHTO$ ( TCPORT, DUMP$, 1 ) 140 ON ERROR GOTO IF START$ = CHR$ ( 2 ) OR START$ = CHR$ ( 3 ) THEN 160 GOTO END IF 180 DECLARE STRING DUMP2$ ( 4 ) 200 LET DUMP2$ ( 1 ) = CHR$ ( 37 ) All product and brand names are trademarks of their respective companies. Page 18
22 210 LET DUMP2$ ( 2 ) = CHR$ ( 2 ) 220 LET DUMP2$ ( 3 ) = CHR$ ( 3 ) 225 LET DUMP2$ ( 4 ) = "XZ" 230 LET START$ = SEARCHTO$ ( TCPORT, DUMP2$, 1 ) 240 ON ERROR GOTO IF START$ = "XZ" THEN 246 PRINT #1 : "@XZ" 247 GOSUB END IF 250 IF START$ = CHR$ ( 2 ) OR START$ = CHR$ ( 3 ) THEN 260 GOTO END IF 280 IF START$ = DUMP2$ ( 1 ) THEN 290 DECLARE STRING SEARCH$ ( 4 ) 300 LET SEARCH$ ( 1 ) = "@PJL INFO STATUS" 310 LET SEARCH$ ( 2 ) = "@PJL ECHO" 320 LET SEARCH$ ( 3 ) = CHR$ ( 2 ) 340 LET SEARCH$ ( 4 ) = CHR$ ( 3 ) 350 LET FIND$ = SEARCHTO$ ( TCPORT, SEARCH$, 1 ) 360 ON ERROR GOTO IF FIND$ = CHR$ ( 2 ) OR FIND$ = CHR$ ( 3 ) THEN 380 GOTO END IF 400 IF FIND$ = "@PJL INFO STATUS" THEN 405 GOSUB END IF 480 IF FIND$ = "@PJL ECHO" THEN 490 LET RETURN$ = EXTRACT$ ( TCPORT, "", "" ) 500 LET RESPONSE$ = FIND$ & RETURN$ & CHR$ ( 13 ) & CHR$ ( 10 ) & CHR$ ( 12 ) 510 PRINT # TCPORT : RESPONSE$ 520 END IF 530 LET EOF$ = SEARCHTO$ ( TCPORT, CHR$ ( 27 ) ) 540 ON ERROR GOTO LET EOF$ = SEARCHTO$ ( TCPORT, CHR$ ( 37 ) ) 560 ON ERROR GOTO GOTO ELSE 590 SLEEP GOTO END IF 620 SLEEP IF TCPORT < 3 THEN 640 FOR I = 1 TO CLOSE # ( I ) 660 NEXT I 670 open#1: name "ZPL" 680 end if 690 GOTO 70 1 REM PRINTER STATUS 6000 LET STAT$ = "" 6005 PRINT #1: "~HS" 6010 INPUT #1 : STAT$ 6019 IF STAT$(6:7) = ",0" THEN! PRINTER READY All product and brand names are trademarks of their respective companies. Page 19
23 6021 Print #TCPort: INFO STATUS" 6022 Print #TCPort: "CODE=10001" 6023 Print #TCPort: "DISPLAY=" & CHR$(34) & "PRINTER READY" & CHR$(34) 6024 Print #TCPort: "ONLINE=TRUE" 6025 PRINT # TCPORT : CHR$ ( 12 ) ; 6130 ELSE! PRINTER NOT READY 6145 Print #TCPort: "@PJL USTATUS DEVICE" 6147 Print #TCPort: "CODE=40038" 6155 Print #TCPort: "DISPLAY=" & CHR$(34) & "PRINTER ERROR" & CHR$(34) 6160 Print #TCPort: "ONLINE=FALSE" 6165 PRINT # TCPORT : CHR$ ( 12 ) ; 6190 ENDIF 6195 INPUT #1 : STAT$ 6196 INPUT #1 : STAT$ 6200 RETURN 7000 LET STAT$ = "" 7010 PRINT #1: "~HS" 7020 INPUT #1 :STAT$ 7030 IF STAT$(6:7) = ",1" THEN! PRINTER ERROR 7040 Print #TCPort: "@PJL USTATUS DEVICE" 7050 Print #TCPort: "CODE=40038" 7060 Print #TCPort: "DISPLAY=" & CHR$(34) & "PRINTER PAUSED" & CHR$(34) 7070 Print #TCPort: "ONLINE=FALSE" 7080 PRINT # TCPORT : CHR$ ( 12 ) ; 7090 ENDIF 7100 INPUT #1 : STAT$ 7110 INPUT #1 : STAT$ 7200 RETURN STORE "E:AS400.BAS" ZPL The above ZBI program requires that you have the correct firmware loaded. This must support ZBI v1.2 or greater. Loading the PJL ZBI Program To load the ZBI program into the printer simply copy the file to the printer. From a DOS box use the COPY command. COPY AS400 ZBI.TXT LPT1:, if the printer is connected to your local PC via a standard parallel cable. If the printer is networked, and in another location, use FTP. In the same way that it was used to upload the test file. All product and brand names are trademarks of their respective companies. Page 20
24 SNMP (IBMSNMPDRV) / PJL Device Driver (Ethernet) If you wish to set-up your ZPL printer as a Device Driver then you MUST use the SNMP or PJL method. We STRONGLY recommend that you use the SNMP method. The SNMP method requires that you use a ZebraNet 10/100 Print Server with the latest firmware loaded that supports AS/400 SNMP (RFC1514). Contact Zebra Technical Support for this firmware. PJL supports requires that you have the PJL ZBI program loaded/running inside the printer. You must also have the correct version of printer firmware that supports ZBI v1.2 or greater. Please refer to The PJL ZBI Device Driver for further information. The steps we will look at here are 1. CRTDEVPRT 2. Vary on the printer 3. Start the printer writer 4. Test print using CPYSPLF Before any of these steps can be carried out you will need to know A. What name you are going to use to refer to the device B. What it s designated IP address is Once you have this information you can start to create the device CRTDEVPRT Log onto your IBM iseries system At the prompt type CRTDEVPRT, and press ENTER All product and brand names are trademarks of their respective companies. Page 21
25 Type in the name that will be used to identify the printer, here we will use ZBRAHW Press TAB, to move to the next line, and type *LAN (Device class) Press TAB and type 3812 (Device type) Press TAB and type 1 (Device model) Now press ENTER Now TAB to the LAN attachment line and type *IP, then press ENTER Remember to clear the remaining text from the line before pressing ENTER Type 9100 (Port number) TAB to Font: Identifier and type 11 TAB to Form feed and type *AUTOCUT All product and brand names are trademarks of their respective companies. Page 22
26 Press ENTER At the Printer error message type *INFO Now press PAGE DOWN, to move the rest of the screen TAB to Activation timer and type 2550 TAB to next line and type 30 (Inactivity timer) Then press ENTER For Manufacturer type and model type *WSCSTCONT132 All product and brand names are trademarks of their respective companies. Page 23
27 TAB to next line and type *CONT80 (Paper source 1) TAB to next line and type *NONE (Paper source 2) TAB to next line and type *NONE (Envelope source) The remaining lines can stay unchanged Press PAGE DOWN, for the next screen Type in the IP address of the printer This was one of the things you needed to know before starting this sequence of events TAB to System driver program and type *IBMSNMPDRV or *IBMPJLDRV All product and brand names are trademarks of their respective companies. Page 24
28 If you TAB to the next line, page Down on some version of the OS, you can enter an identifying description for the printer In this case 170XiIII Plus was entered as the printer description Press F10 for Additional parameters Press PAGE DOWN to get to the last screen (bottom) The Workstation customising object is set as QWPDEFAULT and the library is set as QSYS At any of the lines, that display a number of different choices, press F4 to see a list of available options Then press ENTER All product and brand names are trademarks of their respective companies. Page 25
29 The process should now be completed and the IBM iseries screen should show the following The important part is the line at the bottom Description for device ZBRAHW created All product and brand names are trademarks of their respective companies. Page 26
30 Vary on the printer The nest step, in the sequence, is to Vary on the printer. At the prompt type WRKDEVD Use the PAGE DOWN button to move to the section that contains the name of the Device we created earlier (ZBRAHW) TAB to the Device and type 8 8=Work with status And press ENTER All product and brand names are trademarks of their respective companies. Page 27
31 You can now see the current status of the device; in this case it is VARIED OFF. To change the status, use the relevant Numeric key. Here we want to VARY ON the device so enter 1, under OPT, and press ENTER. To exit this screen press F12 twice, you will now be back at the IBM iseries Main Menu. All product and brand names are trademarks of their respective companies. Page 28
32 Start the printer writer Type WRKWTR and press ENTER. Use either the TAB key or PAGE DOWN to move to the line containing the device we want to work with and type 1 Press ENTER and the screen should change to show the device as started (STR). Press, either, F3 or F12 to return to the IBM iseries Main Menu. All product and brand names are trademarks of their respective companies. Page 29
33 Test print using CPYF Now that we have uploaded a test file, created the device and started the writer the final step is to check that everything is working Type CPYF and press ENTER Enter TEST1 as From file QGPL as Library QPCSMPRT as To file Press ENTER All product and brand names are trademarks of their respective companies. Page 30
34 You should then be returned to the IBM iseries Main Menu, with the following message displayed Printer device PRT01 not found. Output queue changed to QPRINT in library We now need to work with the spool file Type WRKSPLF and press Enter All product and brand names are trademarks of their respective companies. Page 31
35 In the above example you can see the spool file waiting to be assigned to a printer If the screen is similar to that above then we are working at the Basic level It is easier to work with the spool file at the Intermediate level To switch to the Intermediate level press, and hold, the Shift key then press F9 You will then see a screen like the one below Select 2 Intermediate The screen will then change to one like that below All product and brand names are trademarks of their respective companies. Page 32
36 The 1 spool file is still waiting to be assigned TAB to the line containing the printer output and enter 10 Press ENTER Either type in the name of the device to use, or press F4 to see a list of available devices. Press ENTER All product and brand names are trademarks of their respective companies. Page 33
37 The label will automatically be printed Note: All main commands have been entered from the IBM iseries Main Menu; this does not have to be the case. The command can be entered, and or concatenated, from the main prompt. i.e. CPYF FROMFILE(QGPL/TEST1) TOFILE(QPCSMPRT) If you have any problems printing or recovering from errors then you should Hold and then Release the print job. Also ensure the PJL ZBI program is running. Now that we have successfully tested our device we will look at changing the printer settings All product and brand names are trademarks of their respective companies. Page 34
38 Changing Printer settings To change the printer/device settings the printer must first be stopped, to do this At the prompt type WRKWTR and press ENTER PAGE DOWN or TAB to the required device Enter 4 (End) and press ENTER All product and brand names are trademarks of their respective companies. Page 35
39 Press ENTER to confirm this action Now that the device has been stopped you can Press F12 and return to the main menu. All product and brand names are trademarks of their respective companies. Page 36
40 Type WRKDEVD and press ENTER TAB or PAGE DOWN to the device you wish to change Type 2 and press ENTER All product and brand names are trademarks of their respective companies. Page 37
41 You can now make the desired changes to the device RAW Port number Printer type IP address, etc. Here the IP address has been changed After making the changes, and pressing ENTER, you will see the following screen All product and brand names are trademarks of their respective companies. Page 38
42 Press F3 or F12 to return to the main menu All product and brand names are trademarks of their respective companies. Page 39
43 Remote Out Queue EPL and CPCL printers do no support PJL, SNMP or ZBI and therefore can t be used as IBM iseries devices (CRTDEVPRT). This also applies to mobile printers that are CPCL printers running the ZBI emulation. This is the only means of driving EPL, CPCL and ZPL emulation printers connected via Ethernet. Note: CPCL printers also require the preloading of a configuration file (Config.sys), this is required to eliminate unnecessary formfeeds. This was described earlier in this document. This is, by far, the simplest and quickest method of connecting any Ethernet printer to the IBM iseries including ZPL printers, however this does not support Printer Error Reporting and Page Range Printing. The steps we will look at here are 1. CRTOUTQ (Here we are looking at a true ZPL printer) 2. Test print using CPYF 3. Changing Printer Settings CRTOUTQ Type CRTOUTQ and press ENTER Press F9, this will show all the different parameters for this particular activity Press F11, this will show the command line parameter name All product and brand names are trademarks of their respective companies. Page 40
44 Enter the name for your Output queue Here it is ZB_OUT Set the Library to QGPL Change Remote System to *INTNETADR Change Remote Printer Queue to portlf1 Press Page Down (Please note the case) All product and brand names are trademarks of their respective companies. Page 41
45 Set Writers to autostart to 1 Change the Queue for writer messages / Library to QSYSOPR Change Connection type to *IP Set Destination type to *OTHER Change the Manufacturer type and model to *WSCSTCONT132 The Workstation customising object is set as QWPDEFAULT And the library is set as QSYS Set the Internet address to that of the printer being used Set Print separator page to *NO Press Page Down TAB to, and change the Text description to something meaningful Press ENTER All product and brand names are trademarks of their respective companies. Page 42
46 If the operation was successful then a message similar to that above will be shown Object ZB_OUT type *OUTQ created in library QGPL. All product and brand names are trademarks of their respective companies. Page 43
47 OVRPRTF This command allows you to allocate a print queue (outq or device type) to the current session. This also helps remove some formfeed characters from the datastream. If you do not set this command up then you will have to manually allocate print jobs to print queues and you may also get extra blank labels printing out on CPCL based printers. Ensure that your writer is started by using the STRRMTWTR (Start Remote Writer). If you have any problems then do the following: ENDWTR WTR(*ALL) OPTION(*IMMED) STRRMTWTR OVRPRTF (See setting below) At the command line type OVRPRTF Set the File being overridden to *PRTF Page down to the next screen All product and brand names are trademarks of their respective companies. Page 44
48 Set the Form feed to *CONT Page down, about, 5 more screens Set the Output queue to the name of the OUTQ you want to use Set the Library to that the OUTQ was created in Then press ENTER Now whenever CPYF FROMFILE(QGPL/TEST1) TOFILE(QPCSMPRT) is entered the job will automatically go to the OUTQ, and print without a blank label following the printed labels All product and brand names are trademarks of their respective companies. Page 45
49 Test print to the OUTQ using CPYF The OUTQ can be tested in a similar way to testing the Device, by copying a file to the spool file. You can follow the menu options by typing CPYF or use a command line similar to that below. CPYF FROMFILE(QGPL/TEST1) TOFILE(QPCSMPRT) We then need to work with the newly created spool file and allocate it to the OUTQ Just type WRKSPLF and press ENTER All product and brand names are trademarks of their respective companies. Page 46
50 In the above example you can see the spool file waiting to be assigned to a printer If the screen is similar to that above then we are working at the Basic level It is easier to work with the spool file at the Intermediate level To switch to the Intermediate level press, and hold, the Shift key then press F9 You will then see a screen like the one below Select 2 Intermediate The screen will then change to one like that below The 1 spool file is still waiting to be assigned All product and brand names are trademarks of their respective companies. Page 47
51 Enter the number 2 against each of the files you want to print If there are more files that are to be assigned to the same OUTQ, then enter 2 against each of them If the cursor does not jump to the command line then TAB there and type OUTQ(ZB_OUT) Replacing ZB_OUT with the name you gave your OUTQ Then press ENTER The status of the spooled job will change to *CHG If, after a while, you press F5 the screen will show as below All product and brand names are trademarks of their respective companies. Page 48
52 Indicating that the job has been passed to the printer If you have any problems the eplease nsure that your writer is started by using the STRRMTWTR (Start Remote Writer). We advise you issue the following commands in the order below: ENDWTR WTR(*ALL) OPTION(*IMMED) STRRMTWTR OVRPRTF (See setting below) This will stop the writer, start it and then you must allocate the printer to a queue for automatic printing. All product and brand names are trademarks of their respective companies. Page 49
53 Changing the OUTQ Printer Settings Should it become necessary to make changes to the way the Remote Output Queue has been configured the following steps should be taken. End Writer (ENDWTR) The first step is to end the writer, to do this Type ENDWTR WTR(outq_name) outq_name being the name of the remote out queue to end Then press ENTER After about 15 seconds the queue will end If it does not end then, at the command line, type ENDWTR *ALL *IMMED This will end ALL the writers immediately All product and brand names are trademarks of their respective companies. Page 50
54 Change Output Queue (CHGOUTQ) The next step is to open the queue for editing, to do this Type CHGOUTQ at the IBM iseries Main menu Press ENTER Type the name of the Remote Output Queue you wish to change In this case the name of the queue we just tested (ZB_OUT) And enter the name of it s Library (QGPL for our writer) Press ENTER All product and brand names are trademarks of their respective companies. Page 51
55 Press F9 and then F11 This will show all the various parameters and their syntax name You will then see the opening page of the queue configuration To see subsequent pages press Page Down Once all the changes have been made simply press ENTER to save them If the Writers to autostart is greater than 0 then the queue will automatically start If it doesn t, or the Writers to autostart is 0 then type STRRMTWTR outq_name All product and brand names are trademarks of their respective companies. Page 52
56 Working with Writers To see a list of all working writers, at the command line type WRKWTR *ALL Here you can see that there are 2 writers (OUTQ) running From here you can do things like; End a writer Change settings Hold a writer All product and brand names are trademarks of their respective companies. Page 53
57 Tracing Print Jobs This facility allows you to log the communication between the IBM iseries and the printer. This allows you to see exactly what is being sent to the printer and also what the printer is sending to the IBM iseries. In this section we will look at how to 1. Create a report that traces a print job 2. How to view that report 3. How to copy that report to a PC Creating the Report The first step is to start the trace, this can be done by typing STRSST All product and brand names are trademarks of their respective companies. Page 54
58 Then select option 1 (Start a Service tool) Then select item 3 (Work with communication trace) All product and brand names are trademarks of their respective companies. Page 55
59 If no trace is running then, to create a new trace, press F6 (Start trace) Enter the details as listed below; Configuration object ETHLINE Type 1 Trace description can be whatever you like Buffer size 4 Stop on buffer full N Data direction 3 Beginning bytes *CALC Ending bytes *CALC All product and brand names are trademarks of their respective companies. Page 56
60 Now press ENTER Barcode Printing & Ethernet Connectivity for IBM Midrange Servers Select 1 (All data (no filtering)) You will then see a screen that indicates the status of the trace, in this case ACTIVE Press F3 twice and then ENTER All product and brand names are trademarks of their respective companies. Page 57
61 Printing a file Type CPYF FROMFILE(QGPL/RBP_1) TOFILE(QPCSMPRT) Replace RBP_1 with the name of the file to copy. Now type WRKSPLF And press ENTER All product and brand names are trademarks of their respective companies. Page 58
62 Here, there is 1 file awaiting printing Before we assign the file to a particular printer we will need to note some details Job User Number This information can be found by selecting Intermediate mode and View 3 To enter Intermediate mode press and hold Shift, then press F9 Select 2 Intermediate To change to View 3 press F10 All product and brand names are trademarks of their respective companies. Page 59
63 You can now see the information you will need to record Job QPADEV0009 User KENMOIR Number The actual values will be different for you The next step is to assign the file to a printer Here we are using the OUTQ After a while the file will be printed and the queue will be empty All product and brand names are trademarks of their respective companies. Page 60
64 Stopping a trace After the report has finished printing, or at any time you wish to end the trace, type STRSST in the command line Select option 1 (Start a service tool) Then select item 3 (Work with a communications trace) All product and brand names are trademarks of their respective companies. Page 61
65 Select option 2 (Stop trace) Then select option 6 (Format and print trace) All product and brand names are trademarks of their respective companies. Page 62
66 Enter the data as shown below Controller *ALL Data representation 1 Format RR, RNR commands N Format Broadcast data Y Format UI data only N Format SNA data only N Format TCP/IP data only Y Format IPX data only N Select Ethernet data 3 Now press ENTER All product and brand names are trademarks of their respective companies. Page 63
67 Enter the IP address of both your IBM iseries and the printer being used for the trace Press ENTER, the trace will now be created Here we can see that the trace has been completed because of the message Format of trace data complete All product and brand names are trademarks of their respective companies. Page 64
68 Create a physical file for the trace Now that the trace has been created we need to create an empty physical file to copy it to. At the command line type CRTPF Press ENTER Enter the data as shown below, only those lines that need to be changed are shown. File RBP_TRACE (this is name you wish to give the file) Library QGPL Record length 132 All product and brand names are trademarks of their respective companies. Page 65
69 Text description Press ENTER Anything you like, to help describe the file After which you should see the following message File RBP_TRACE created in library QGPL All the above data could be entered directly into the command line CRTPF FILE(QGPL/RBP_TRACE) RCDLEN(132) Convert the trace file to a physical file We now need to convert the trace file to this physical file. All product and brand names are trademarks of their respective companies. Page 66
70 At the command line type CPYSPLF and press ENTER Set the Spooled file to QPCSMPRT Set the database file to the name of the file you have created (TRACEREPRT) Set library to QGPL Then set Job name, User and number to the values you previously recorded Finally, pres ENTER You should then see a message similar to this 473 records copied to file TRACEREPRT in QGPL All product and brand names are trademarks of their respective companies. Page 67
71 Display the trace on the IBM iseries To actually view the contents of the trace report Type WRKMBRPDM Press F4 (Do NOT press ENTER) Enter the details as shown File The name of the physical file you copied the trace to Library QGPL Press ENTER All product and brand names are trademarks of their respective companies. Page 68
72 Once the physical file has been located select 5 as the option (Display) Press ENTER You can now browse the trace report Press page down to view more of the file Press F3 to exit from the report All product and brand names are trademarks of their respective companies. Page 69
73 Copy the report from the IBM iseries to the PC To copy the physical file, containing the trace report to your PC follow these simple steps Type FTP xxx.xxx.xxx.xxx xxx.xxx.xxx.xxx represents the IP address of the IBM iseries You will need to log on to the system User name and password required Type CD QGPL This will change the source folder, on the IBM iseries, to QGPL Type GET TRACEREPRT RBP_REP1.TXT This will copy the file, TRACEREPRT, from the QGPL folder and rename it RBP_REP1.TXT Type QUIT, to end the FTP utility Sample trace report COMMUNICATIONS TRACE Title: SAMPLE REPORT 07/14/03 05:09:41 Page: 1 Trace Description..... : SAMPLE REPORT Configuration object.... : ETHLINE Type : 1 1=Line, 2=Network Interface 3=Network server Object protocol : ETHERNET Start date/time : 07/14/03 05:00: End date/time : 07/14/03 05:09: Bytes collected : Buffer size : 4 1=128K, 2=256K, 3=2M, 4=4M 5=6M, 6=8M, 7=16M, 8=32M 9=64M Data direction : 3 1=Sent, 2=Received, 3=Both Stop on buffer full.... : N Y=Yes, N=No Number of bytes to trace Beginning bytes..... : *CALC Value, *CALC Ending bytes : *CALC Value, *CALC Controller name : *ALL *ALL, name Data representation.... : 1 1=ASCII, 2=EBCDIC, 3=*CALC Format SNA data only.... : N Y=Yes, N=No All product and brand names are trademarks of their respective companies. Page 70
74 Format RR, RNR commands.. : N Y=Yes, N=No Format TCP/IP data only.. : Y Y=Yes, N=No IP address : *ALL, address IP address : *ALL, address Format UI data only.... : N Y=Yes, N=No Format IPX data only.. : N Y=Yes, N=No Select Ethernet data.... : 3 1=802.3, 2=ETHV2, 3=Both Format Broadcast data... : Y Y=Yes, N=No COMMUNICATIONS TRACE Title: SAMPLE REPORT 07/14/03 05:09:41 Page: 2 Record Number.... Number of record in trace buffer (decimal) S/R S=Sent R=Received M=Modem Change Data Length..... Amount of data in record (decimal) Record Status.... Status of record Record Timer.... Time stamp. Based on communications hardware, the time stamp will be either: In the sample report we created it produced a total of 11 pages, above is only a small extract from the report. All product and brand names are trademarks of their respective companies. Page 71
75 Twinax / Coax Twinax The Zebra Twinax Interface permits the Zebra R-140, 105SL, XiII/XiIII Series printers and the PAX Print Engines to communicate with an IBM System, 34/36/38, IBM iseries, or associated controller. It can be configured on the IBM Host as either an IBM 5256, 5224, 5225, or 4214 printers. Twinax Cable- is a high frequency connecting cable in which two insulated wires run through the middle of the cable. Surrounding the insulated wires is a second wire made of solid or mesh metal. It is called "twinax" because it includes two physical channels that carry the signal surrounded (after a layer of insulation) by another concentric physical channel, both running along the same axis. The outer channel serves as a ground. Twinax is designed to operate with IBM System 34/36/38, AS400 or associated remote controller Coax The Zebra Coax Interface permits the Zebra R-140, 105SL, XiII/XiIII Series printers and the PAX Print Engines to communicate with an IBM 3270 Mainframe, or associated controller. It provides IBM 3287, Model 2, printer compatibility including LU1 (SCS) and LU3 (3270 data stream) modes Coaxial Cable is a high frequency connecting cable in which an insulated wire runs through the middle of the cable. Surrounding the insulated wire is a second wire made of solid or mesh metal. It is called "coaxial" because it includes one physical channel that carries the signal surrounded (after a layer of insulation) by another concentric physical channel, both running along the same axis. The outer channel serves as a ground. Many of these cables or pairs of coaxial tubes can be placed in a single outer sheathing and, with repeaters, can carry information for a great distance. Coaxial cables are required for high-bandwidth broadband systems and for fast baseband systems, such as Ethernet. All product and brand names are trademarks of their respective companies. Page 72
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