Product Specification
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3 Product Specification Model No.: DC-240-L01-00-TR Description: H=3.00mm Horizontal SMD DC Power Jacks Pin Shaft Diameter: 0.65mm Packing Method: Tape & Reel (600pcs./R) 1. General 1a. Scope The jacks should apply to DC low voltage. 1b. Gauge Plug The gauge plug should be as shown in appendix fig. 2 or equivalent. Center Pole Sleeve 5.00 ± ± ±0.1 Note 1. : Matt. part are insulation collar. Insulating Collar 2. : Section part are sleeve contact ±0.2 C Min. 3. : Net part are center pole contact ±0.3 Mate Plug 2.35± ± ± ± ±0.01 Note 1. Roughness of the surface : 0.8s 1.25 ± ± ± Material : Standard dimension gauge Stainless steel (SUS) or alloy tool steel (SKS2) Insulated gauge Telfon (PETE) or Delrin (POM) Gauge Plug 1c. Measurement Condition All measurement should be done at room ambient temperature and relative humidity 45%-85%. 2. Electrical 2a. Rating DC 3.15V, 2A. 2b. Dielectric Strength AC 500V at 50-60Hz between insulated conductors for 1 minute, and there should be no breakdown of insulation. Before test or initial minimum 100MΩ at DC 500V. After humidity test minimum 50MΩ. After heat test minimum 100MΩ. After cold test minimum 100MΩ. After soldering test minimum 100MΩ. Sun Rise Component Limited Page(s) 1
4 2d. Contact Resistance Before test or initial maximum 30mΩ between terminals and 50mΩ between plug and terminal. Apply 1kHz, AC 50mA or less to measured. Between Terminals Between Plug and Terminal After life test maximum 60mΩ. After life test maximum 80mΩ. After humidity test maximum 30mΩ. After humidity test maximum 50mΩ. After heat test maximum 30mΩ. After heat test maximum 50mΩ. After cold test maximum 30mΩ. After cold test maximum 50mΩ. After soldering test maximum 30mΩ. After soldering test maximum 50mΩ. 3. Mechanical 3a. Dimensions Please refer to the mechanical drawing for the shape and all dimension of the product. 3b. Insertion and Extraction Force Force of the jacks should be measure with the Gauge Plug. At the conclusion of this test, the jacks shall comply with a value as specified. Insertion Force Extraction Force Before test or initial Maximum 2.5kgf. Before test or initial 0.3kgf to 2.5kgf. After life test maximum 2.5kgf. After life test 0.2kgf to 2.5kgf. After humidity test maximum 2.5kgf. After humidity test 0.3kgf to 2.5kgf. After heat test maximum 2.5kgf. After heat test 0.3kgf to 2.5kgf. After cold test maximum 2.5kgf. After cold test 0.3kgf to 2.5kgf. After soldering test maximum 2.5kgf. After soldering test 0.3kgf to 2.5kgf. 3c. Terminal Strength A static force of 500 grams being applied in any direction on the tip of the terminal for a period of 5 seconds. The jacks shall not evidence of mechanical damage, and no loosing the terminal except bending the terminal, causing electrical failure or damages to the extent of practical use. 4. Solderability 4a. Soldering Condition The Jacks for Reflow Soldering Lead-Free Reflow Soldering Temperature / Time Profile Note : 300 C Temperature ( C) 250 C 200 C 150 C 100 C 50 C 0:00 Start 0:30 Pre-Heating : 60~120 sec. 30~40 sec. 1:00 1:30 2:00 2:30 3:00 3:30 50~60 sec. Time of Process (Minute : Second) Reflow Peak (255 C) Max. 5 sec. Gradual Cooling End 4:00 4:30 5:00 5:30 6:00 Reflow soldering bath : Infrared ray + hot air type. Solder paste : Senju Metal Industry M705 (Sn-3.0Ag-0.5Cu) Metal mask : Thickness 0.2~0.25mm Hole area = Land area X 100% P.W.B. : Thickness 0.7mm or more. The Jacks for Hand Soldering The terminal of jacks tested shall be heated to 2.0mm from a tip of the terminal by a soldering irons to have a capacity of 60 Watts consumption at a temperature controlled of 350 C ± 5 C for a period of 3 ± 0.5 seconds. Sun Rise Component Limited Page(s) 2
5 4b. Soldering Test The terminal of jacks tested shall be dipped into soldering flux of GX-7 ASAHI CHEMICAL S or equivalent for a period of 5-10 seconds to pre-flux and shall be immersed into molten solder of (Tin 63% and Lead 37%) or equivalent to 2.0mm ± 0.5mm from tip of terminal for dwell time of 3 ± 0.5 seconds. At the conclusion of this test, the tested area shall be covered more than 75% of immersed area with solder. 5. Environmental 5a. Humidity Test The jacks shall be exposed in a humidity chamber at temperature of 40 C ± 2 C and at a relative humidity of 85% to 90% for 48 hours (2 days), and in normal room ambient condition for minutes to stabilize measurement. At the conclusion of this test, the jacks shall comply with paragraphs 2a, 2b, 2c, 2d and 3b. 5b. Heat Test The jacks shall be exposed in a heat chamber at temperature of 70 C ± 2 C and at a relative humidity of below 50% for a period of 48 hours (2 days), and in normal room ambient condition for minutes to stabilize measurement. At the conclusion of this test, the jacks shall comply with paragraphs 2a, 2b, 2c, 2d and 3b. 5c. Cold Test The jacks shall be exposed in a cold chamber at temperature of -40 C ± 2 C for a period of 48 hours (2 days), and in normal room ambient condition of minutes to stabilize measurement. At the conclusion of this test, the jacks shall comply with paragraphs 2a, 2b, 2c, 2d and 3b. 6. Life Test 6a. Test Condition Life test shall be done at (15-18 cycles / minute) Unloaded. Before the test, apply contact grease to the sliding surface of the plug in order to prevent the part from over-heating and wearing due to friction. 6b. Life of Jacks After 5,000 cycles of continuous insertion and extraction. At the conclusion of this test, the jacks shall comply with paragraphs 2a, 2b, 2c, 2d and 3b. 7. Precautions in Handling Please take note of the following points 7a. Operating temperature and humidity range Temperature: -25 C ~ 70 C / Humidity: 70% RH or less. 7b. Manual soldering conditions (by solder iron) Bit temperature: 350 C ± 5 C Solder iron: 3 ± 0.5 second Load on terminal: approx. 0.5N (50g) or less. 7c. Storage This jack is silvering or tinning plated. Therefore this jack should not be left with the package open. In case plating sulfurates soldering trouble or contact trouble will happen. The shelf-life remains 6 months under the formal condition. 7d. Washing This jack shall not be washed. In case this jack is washed contact trouble will happen. 7e. Other necessary item Please consult with Sun Rise before using the unit or performing tests under conditions other than those listed in these specifications. Sun Rise Component Limited Page(s) 3
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