Quick Reference Catalog

Transcription

1 Quick Reference Catalog Compressors Valves Wheel End Solutions ir Treatment Integrated Modules Electronics

2 Some guys use cheap parts and never have a breakdown. Of course, some guys actually talk their way out of speeding tickets. Some guys are just lucky. For the rest of us, there s Genuine Bendix. Every Genuine Bendix part is rigorously tested, backed by a powerful warranty and engineered to keep your brake system in spec. nd, we stand right behind you with our 100% SE-certified service team and an extensive network ready to respond, whenever and wherever you need us. So the question is: Do you want to be lucky, or do you want to be sure? For more information about Genuine Bendix valves, compressors, air dryers, wheel end components and more, call IR-BRKE ( ) or visit Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse group.ll rights reserved.

3 Product Group Page ctuators - 02 Brake Chambers, Diaphragms Rotochambers, Spring Brakes, Springs, Yokes ir Brake System Coach, School Bus, Towing Trailer, Truck ir Disc Brake - 23 DB22X, DB225, SB-7 SN-7, SK ir Dryers - 08 D-2, D D D-IP, D-IP DI D-IS D-SP Cyclone DuraDrain EverFlow ir Dryer Module PuraGuard, F Trailer System-Guard ntilock - 13 BS Diagnostic Tools...99 T-3, TR xle Module EC-60 Controller EC-30, Gen 4/5 Controller ESP Sensor M-32, M-32QR Modulator MC-30, -18, MC TBS-6, BR WS-20 Sensor Replacements, WS-24 Wheel Speed Sensor...98 Compressors & Governors - 01 Compressors, Inlet Gasket Compressor Changeover Engine pplication Governors & Gaskets Inlet Check Valve Maintenance Kits, Parts Safety Valve, ir Strainers, Inlet Regulating Valve Electronics - 15 ET-2, ET-S SmarTire TPMS Product Group Page Fan Clutch Foundation Brakes - 22 Drive xle Drum Brake Steer xle Drum Brake Trailer xle Drum Brake Indicating & Warning Devices - 06 ir Horn Kits DS-1, DS SL-3, SL-4, SL LP-2, TE LP Slack djusters - 05 S-5 utomatic Slack djuster Manual Yoke dapters Yoke Kits Tubing & Fittings - 07 C-1, C C-5, C DV Reducer Bushings Tubing, Tubing Clamps, Tubing Inserts, Nylon Tubing Tubing Fittings ir Brake Hose Hose, Hose ssembly, Hose Fittings & Suspension Spring Hose Couplings, Dummy Couplings Valves - 03 utobrake Brake Valves E-2, E-3, E E-8P, E-10P, E-10PR, E-12, E-14, E E E-6, E-10, BV TC-2, TC-6, TC TCS Product Group INDEX Index Page Check Valves Double Single, Right ngle Check Valves Control Valves E-Z-Grip Soft Button Cover, PP-5, PP MV-3, TC PP-1, PP-2, PP PP-8, PP-DC RD-3, MV SV-1, SV-4, TW-4, TW TW-1, TW-2, TH-3, TW Inversion Valves TR-2, TR Pressure Protection Valves PR-2, PR Pressure Reducing Valves RV Quick Release Valves LQ-2, QR-1C QR-L QRN-2, QR-1, QRN Ratio, Limiting & Proportioning Valves LQ LQ-5, BP-1, BP-R Relay Valves HR R-6, R-8, R-8P R-12, R-12P R-7 Modulating Valve R-12DC R RE-6, RE-6NC Safety Valves ST-3 & ST , 43 Spring Brake Valves SR-1, SR-2, SR-4, PR SR-5, SR Tractor Protection Valves TP-3, TP-3DC TP-4, TP Trailer Dump Valve SDS Valve Changeover...58 Valve Maintenance Kits Literature and Training Materials Order Guide BW Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group ll rights reserved 10/2009 Printed in U.S.. 3

4 Compressors & Governors 01 Compressors Compressor Sizes BX-2150 Compressor 9.5 CFM T 1250 RPM Tu-Flo 400 Compressor 7.25 CFM T 1250 RPM Tu-Flo 500 Compressor 12 CFM T 1250 RPM Tu-Flo 501 Compressor 12 CFM T 1250 RPM Tu-Flo 550 Compressor 13.2 CFM T 1250 RPM Tu-Flo 600 Compressor 14.5 CFM T 1250 RPM Tu-Flo 700 Compressor 15.5 CFM T 1250 RPM Tu-Flo 750 Compressor 16.5 CFM T 1250 RPM Tu-Flo 1000 Compressor 24 CFM T 1250 RPM Tu-Flo 1400L Compressor 31 CFM T 1250 RPM DuraFlo 596 Compressor 27 CFM T 1250 RPM B-921 Compressor 15.8 CFM T 1250 RPM Bendix air compressors are designed to meet a wide range of vehicle needs. Several sizes and various mounting configurations are available. Compressors are available remanufactured exchange. V.M.R.S Right B-922 Compressor 31.6 CFM T 1250 RPM Compressor Port Orientation Unless indicated, inlet & discharge locations are as shown. 4 Front Left

5 Compressors Compressors & Governors 01 Compressor Nameplates nameplate is attached to the crankcase of all compressors. It displays the model, piece number (PC. NO.) and serial number (SER. NO.). When making reference to a particular compressor use the piece number (PC. NO.) stamped on the nameplate. The serial number is interpreted as follows: First is an alpha character ( through M skipping the letter I) representing January through December. The next four characters are numbers representing the day of the month followed by the year (two digits for each). The sixth and last character represents the manufacturing plant. For example serial number H1295H indicates the product was manufactured on ugust 12, 1995 in the Huntington, Indiana facility. Model Bendix Piece No H1295H Serial No. Country of Manufacture Model Bendix Piece No Serial No. H1295H Country of Manufacture Gaskets Inlet Flange Gasket N For all Tu-Flo Compressors except Tu-Flo 300 Compressor New Compressor N Tu-Flo 550/ Tu-Flo 501 Base Plate Gasket For compressors with 1/2" bottom drain port Phone Numbers: IR BRKE ( ) Fax:

6 Compressors & Governors 01 Compressors B-921 Remanufactured Compressors w/core group and core class identification B-921 ir Compressor (Core Class 2K) 3126, C7, C X CT Core Group 1K Note: Flange gasket must be purchased from Caterpillar. B-921 ir Compressor (Core Class 2K) C11 cert, C13 cert X external oil return line C15 cert, C18 cert X B-921 Compressor Kits Part No. Description Maintenance Kits Cylinder Head Gasket Kit Unloader Kit Governor dapter Kit Compressor Seal Kit CT C7/C9 Engine Interface Seal Kit CT C15/C18 Engine Interface Seal Kit DDC S60 Engine Interface Seal Kit CT Core Group 1K 6

7 Compressors Compressors & Governors 01 B-922 Remanufactured Compressors w/core group and core class identification Caution! B-922 air compressors can not be turbocharged. CT Core Group 1P B-922 ir Compressor (Core Class 1P) C11 cert, C13cert X (42 tooth drive gear) B-922 ir Compressor (Core Class 1P) C15 cert, C18 cert X (40 tooth drive gear) B-922 ir Compressor (Core Class 1L) Series 60 non-egr & Series X (69 tooth drive gear with a 21 tooth spline) B-922 ir Compressor (Core Class 1N) X (drive gear not included) Equinox Engine X DDC Core Group 1L changeover kit is required if replacing a Tu-Flo 750 or DuraFlo 596 compressor. See BW2524 for additional information. John Deere Tier 3 PowerTech Plus Core Group 1N B-922 Compressor Kits Part No. Description Maintenance Kits Cylinder Head Gasket Kit Unloader Kit Governor dapter Kit Compressor Seal Kit K CT Cylinder Head ssembly Kit CT C11, C13, C15, C18 Engine Interface Kit DDC S60 Engine Interface Kit John Deere Engine Interface Kit Changeover Kits Series 50 CNG Kit Series 50 Diesel, Series 60 non-egr (rear mount ECM) Series 50 Diesel, Series 60 non-egr (side mount ECM) 7

8 Compressors & Governors 01 Compressors Tu-Flo 550 & Tu-Flo 750 Remanufactured Compressors w/core group and core class identification Tu-Flo 550 ir Compressor (Core Class 1) X * X X (Left Inlet) Tu-Flo 550 ir Compressor (Core Class 1) 3406, C10, C12, C15, C X (rear end cover studs) 3176, C15, C X CT 3116, 3126, C7 cert, C9 cert Core Group 1 * High torque thru drive. Tu-Flo 750 ir Compressor (Core Class 2) X Top inlet unless noted. Removable rear fl ange cover. CT Core Group X (2 ½ tilt) Tu-Flo 750 ir Compressor (Core Class 2) 3406, C10, C12, C15, C X (rear end cover studs) 3176, C15, C X Tu-Flo 550 ir Compressor (Core Class 1) X Tu-Flo 750 ir Compressor (Core Class 2) X X (2 ½ tilt) CT 3306 Core Group 1 Tu-Flo 550 ir Compressor (Core Class 1E) X (top air inlet) Tu-Flo 550 ir Compressor (Core Class 1B) X 8 37 tooth gear Cummins ISB & C Core Group 1E X (left air inlet) Tu-Flo 750 ir Compressor (Core Class 2E) X (top air inlet) Optional Tu-Flo 550 & 750 compressors available with premium crankshafts for severe duty applications. See Bendix bulletin TCH Cummins ISM, N14, M11 Core Group 1B Tu-Flo 750 ir Compressor (Core Class 2B) X 2

9 Compressors Compressors & Governors 01 Tu-Flo 550 ir Compressor (Core Class 1D) Series 60 non-egr X (69 tooth gear w/ 21 tooth spline) Tu-Flo 550 ir Compressor (Core Class 1C) Series 60 non-egr X (21 tooth spline) DDC Core Group 1D Tu-Flo 750 ir Compressor (Core Class 2D) Series 60 non-egr & Series X (69 tooth gear w/ 21 tooth spline) DDC Core Group 1C Tu-Flo 750 ir Compressor (Core Class 2C) Series 60 non-egr & Series X (21 tooth spline) B-922 air compressor upgrade available. B-922 air compressor upgrade available. Tu-Flo 550 ir Compressor (Core Class 60) T444E X Tu-Flo 550 ir Compressor (Core Class 60) VT X (M18 water port & M10 oil port.) NPT Ports Engines built before 6/05 may require kit pc. no for oil and water port adapters - see Bendix Bulletin TCH International V8 Pre-2004 Core Group 1I International V Core Group 1I Tu-Flo 550 ir Compressor (Core Class 60) VT X (M18 water port & M10 oil port.) Tu-Flo 550 ir Compressor (Core Class 1H) X Tu-Flo 750 ir Compressor (Core Class 2H) X International V Core Group 1I Volvo Core Group 1H 9

10 Compressors & Governors 01 Compressors NPT Ports International I-6 Pre-2004 Core Group 1G Tu-Flo 550 ir Compressor (Core Class 1G) DT466, HT X Tu-Flo 750 ir Compressor (Core Class 2G) HT X Optional Tu-Flo 550 & 750 compressors available with premium crankshafts for severe duty applications. See Bendix bulletin TCH International I Core Group 1G Bottom drain & metric ports * Premium crankshaft for severe duty applications. Tu-Flo 550 ir Compressor (Core Class 1G) DT X HT570 * X Tu-Flo 750 ir Compressor (Core Class 2G) HT570 * X Tu-Flo 550 ir Compressor (Core Class 1G) DT X Tu-Flo 550 ir Compressor (Core Class 1F) *108866X (Pre -1997) HT570 * X X International I Core Group 1G Bottom drain & metric ports Tu-Flo 750 ir Compressor (Core Class 2G) HT570 * X Mack Extended Core Group 1F? Tu-Flo 750 ir Compressor (Core Class 2F) * X (Pre -1997) X * Premium crankshaft for severe duty applications. Other Common Bendix Compressors Model Piece Number Core Class Flange Mount BX-2150, CT X 26 DuraFlo 596, CT X 97 DuraFlo 596, DDC X 97 Tu-Flo 501, CT/Mack X 14 Tu-Flo 501, CT/Mack X 14 Tu-Flo 700, CT X 05 Tu-Flo 700, DDC X 05 Tu-Flo 1000, CT X 64 * Head contoured for special clearance applications. Don't see your compressor? Please contact your Bendix ccount Representative or call IR BRKE ( ) to talk with our Tech Team for a service replacement. Base Mount Tu-Flo X 59 Tu-Flo X 61 10

11 Compressors Compressors & Governors 01 Engine pplication Flanges Engines Tu-Flo 500 Compressor Tu-Flo 501 Compressor Tu-Flo 700 Compressor Tu-Flo 1400 Compressor Tu-Flo 550 Compressor Tu-Flo 750 Compressor B-921 Compressor B-922 Compressor CT 3406 CT 3406B CT 3408 CT X X X X X X X X CT C11/C13 CT C15/C18 Mack 6 cylinder Mack (other) X X X X X X X X X X CT 3126, C7 and C Cummins NH, NTC, KT, KT Series Engines (See bulletin PRO-01-2) X* X X* X RX X X Detroit Diesel 0 Tilt 45 Tilt RX X X X X X X X Series 60 0 Tilt X X X X Detroit Diesel X International DT466 MT530 MT I X X X X X X X X Series 60 Compressors must be replaced with Series 60 Compressors only. Failure to do so will result in compressor damage. **Top Discharge - Cylinder Head **Tu-Flo 700 Compressor Cylinder Head incorporates both side & top discharge 11

12 Compressors & Governors 01 Compressors Compressor Maintenance and Kits U-7 1 /4 E-12 & F-12 BX-2150 Tu-Flo 300 Tu-Flo 400 Tu-Flo 500 Tu-Flo 501 Compressor Compressor Compressor Compressor Compressor Compressor Compressor NUMBER OF CYLINDERS FIELD N N N N N N MINT. KIT (CT) UNLODER KIT N N N N N N GSKET SET N N N N N PISTON RING SETS (3) = 3 ring piston (4) = 4 ring piston (5) = 5 ring piston Unless otherwise indicated one piston ring set services the entire compressor. Standard Size N N N (4) N (5) N (3).010 O.S N N N (4) N (5) (3).020 O.S N N N (4) N (5) (3).030 O.S N (4) N (5) (3).040 O.S. N N N N N N PISTON ND WRIST PIN KITS (5) = 5 ring piston * These piston and wrist pin kits have a selected fit. set contains one piston & one pin. ll other piston & wrist pin kits have a non-selected fit and each kit contains one piston, one wrist pin & two wrist pin buttons. Standard Size N N N* N N N (5).010 O.S. N N N * N N N (5).020 O.S. N N * N N N (5).030 O.S. N N * N N (5).040 O.S. N N N N N N LUMINUM CONNECTING RODS (services 1 connecting rod) Without Inserts N N N N N With Std. Inserts N N RX (Std.) (Std.) N N N RX (.010 O.S.) RX (.020 O.S.) STEEL CONNECTING RODS (services 1 connecting rod) Without Inserts N N N N With Std. Inserts N N N N N N CONNECTING ROD INSERT KIT (services 1 connecting rod) Standard Size N N N N N N N N(M) N(M).010 O.S N N N N N N N (M) N(M).020 O.S N N N N N N N (M) N(M).030 O.S N N N N N N N N(M).040 O.S. N N N N N N (M) PISTON, RINGS & N N N N N N N CONN. ROD KIT (services the entire compressor) CRNKSHFT N N N N N N N BERING KIT (M) For Mack style compressors with power steering driven by the compressor crankshaft. N - Not vailable See pages 6 and 7 for B-921 and B-922 compressor kits. 12

13 Compressors Compressors & Governors 01 Compressor Maintenance and Kits Tu-Flo 550 Tu-Flo 600 Tu-Flo 700 Tu-Flo 750 Tu-Flo 1000 Tu-Flo 1400 Compressor Compressor Compressor Compressor Compressor Compressor NUMBER OF CYLINDERS FIELD N N N N N MINT. KIT (2 req d.) UNLODER KIT N N N N N N (2 req d.) (2 req d.) GSKET SET N N N N PISTON RING SETS (3) = 3 ring piston (4) = 4 ring piston (5) = 5 ring piston Unless otherwise indicated one piston ring set services the entire compressor. Standard Size N N (5) N N (2 req d.).010 O.S N (5) N N N (2 req d.).020 O.S N (5) N N (2 req d.).030 O.S N (5) N N (2 req d.) PISTON ND WRIST PIN KITS (5) = 5 ring piston * These piston and wrist pin kits have a selected fit. set contains one piston & one pin. ll other piston & wrist pin kits have a non-selected fit and each kit contains one piston, one wrist pin & two wrist pin buttons. Standard Size N N N N.010 O.S N N N N.020 O.S N N N.030 O.S N N N LUMINUM CONNECTING RODS (services 1 connecting rod) Without Inserts N N N N N N With Std. Inserts N N N N N N STEEL CONNECTING RODS (services 1 connecting rod unless otherwise noted) Without Inserts (serv. 2) (serv. 2) With Std. Inserts N N N N N N CONNECTING ROD INSERT KIT (services 1 connecting rod unless otherwise noted) Standard Size N N N N (serv. 2) N(M) (serv. 2).010 O.S N N N N (serv. 2) (M) (M) (serv. 2).020 O.S N N N N (serv. 2) (M) (M) (serv. 2).030 O.S N N N N (serv. 2) (serv. 2) PISTON, RINGS & (std.) N N N (std.) N N CONN. ROD KIT (.010 O.S.) (.010 O.S.) (services the (.020 O.S.) (.020 O.S.) entire compressor) (.030 O.S.) (.030 O.S.) CRNKSHFT N N N N N N BERING KIT (M) For Mack style compressors with power steering driven by the compressor crankshaft. N - Not vailable 13

14 Compressors & Governors 01 Compressors Inlet Check Valve The inlet check valve may be used on naturally aspirated compressors to prevent oil misting during the unloaded cycle. Do Not use the inlet check valve if the compressor inlet is connected to the pressure side of the supercharger or turbocharger. Important: Installation of the inlet check valve assembly must be as shown in all illustrations. pplications & Kits Compressor Kit Comments Tu-Flo 300 Compressor Not available for Tu-Flo 300 Compressor Tu-Flo 400 Compressor N BX-2150 Compressor See Illustration & Notes Below Tu-Flo 500 Compressor N Tu-Flo 501 Compressor N Tu-Flo 550 Compressor N Tu-Flo 700 Compressor N Tu-Flo 750 Compressor N Tu-Flo 1000 Compressor N Two kits required Tu-Flo 1400 Compressor N Two kits required Typical Multi-Cylinder Compressor Existing Inlet Fitting or ir Strainer Kit N Inlet Check Valve Kit N for BX-2150 Compressor Cylinder Heads This kit can be used on cylinder heads with a plugged boss as shown here. Inlet Check Valve Kit N 14

15 Compressors Compressors & Governors 01 ST-4 Safety Valve V.M.R.S ST-4 Safety Valve Used in Pressure No. of Conjunction with Setting Thread Holes psi 1/2-14 NPT psi 1/2-14 NPT psi 1/2-14 NPT psi 1/4-18 NPT Dryer Reservoir Module 150 psi 1/4-18 NPT psi 3/4-16 UNF psi M16 x 1.5-6H psi 7/8-14 UNF-2 2 Thread Hole See the valve section of this catalog for additional safety valves. ir Strainers Replacement Filter Replacement Filter Kit includes air strainer & hardware. Can not be used on a Tu-Flo 300 compressor. ir Strainer New Kit N N ir Strainer New Kit N N Inlet Regulating Valve Outlet Flange 3/4 P.T. Turbocharger Port New N Do not use on a BX-2150 Compressor. Can not be used on a Tu-Flo 300 Compressor. 15

16 Compressors 01 Changeover Kits/Modules D-2 Governor vailable Remanufactured Exchange Maintenance Kit With High Temperature O-Rings Maintenance Kit With Standard O-Rings N Mounting gasket Governor Check Valve Kit Operating cut-in and cut-out pressures are adjustable to O.E. equivalent pressures except non-adjustable V.M.R.S Reman. Pressure Exch. New Range P.S.I. Comments Non- djustable N RX N N N RX N N N RX N See Note N Non- djustable 1 Governor supplied with high temperature o-rings and waterproof cover 1/8" P.T. Exhaust 1/8" P.T. Unloader (3) 1/8" P.T. Res. (3) D-2 Governor 5" D-2 Governor (Non-djustable) Governor Maintenance Kit Contents N and D-2 /SV-1 Module Used in conjunction with the DuraFlo 596 Compressor. SV-1 Valve Governor New Type PSI D-2 Governor Standard D-2 /SV-1 Module N (High Temperature) w/unloader hose D-2 /SV-1 Module Steel Piston SV-1 Valve Mounting Bracket 16

17 Changeover Compressors 01 Tu-Flo 400 Tu-Flo 500 Tu-Flo 501 Tu-Flo 700 Compressor Compressor Compressor Compressor CT 1W RX RX X 7N X X X FORD E1HT2875JB X X X E2HT X X X E3HT2875EB X X X EOHT2875N X X X IHC SERVICE 97193R X X X X R X R X X X X R X X X X R X X X X C X R X C X C X RX X X C X RX X X C X RX X X C X X X X C X C X C X C X C X X X X C X X X X C X X X X C X X X C X C X X C X C X X C X X X C X RX C X C X X X C X X X C X X X C X RX R X R X R X R X X X X R X X X X R X X X X R X X R X X X X R X X X X C X RX X X C X RX X X C X X X X C X C X C X X X X C X X X X C91(R,R) X C91(L,L) X C X C X X X X C X X X C X X C X RX C X C X X R X R X X X X R X X X X R X X X X MCK 303GB X X X 303GB X X X 303GB X MIDLND O.E. N5084 Series X X X X N5085 Series X X X X N5098,W,W,CW, X X X X DW,EW N5303,B,D,F,H,M, X X X X S,W,X N5303,C,E,G,J, X X X X N,V N5308,C,D X X X X N5308, B X X X X Tu-Flo 400 Tu-Flo 500 Tu-Flo 501 Tu-Flo 700 Compressor Compressor Compressor Compressor N X X X X N X X X X N5310 Series X X X X N5502,B,F X RX X X N5502 H RX X X N RX X X N5504 B X RX X X N5601 B,C,D,F,G, X K,M,P,V N5601,E,J,L,R, X S,W N5603,B,C X N5603, D X N6300 Series X X X X N7002,,C,F,G,H, X K,L,M,N,P,R,S, T,V,W,X N7004,,B,C,D,F X RX N7005,,B,C,D,E, X X G,H,J,K,L,M,P, V,W N7006,B,C X N7009C,D,E,F,G X X X N7010,B,C,D,E, X X X F,N N7011,,B X X X N7012,B X X X N7015, X RX X NT7011 Series X X X MIDLND SERVICE KN7000(L,L) X X KN7000(R,R) X KN7010(L,L) X KN7030(L,L) X X KN7030(R,R) X KN X X KN X X X KN X RX X X KN RX X X KN X X X X KN X X X X KNX12031(R,R) X KNX12031(L,L) X KN X RX KN13050(R,T) X KN X KN13070(R,T) X KN X X X KN13100(L,T) X X X KN13100(R,T) X KN X X X KNT X X X KNT X X X KNT X RX X KNX7000(R,R) X KNX7010(L,L) X KNX7030(L,L) X X KNX7030(R,R) X KNX X X KNX X X X KNX X RX X KNX X RX X X KNX RX X X KNX X X X X KNX X X X X KNX X KNX X RX KNX13050(R,T) X KNX X KNX13070(R,T) X KNX X X X KNX13100(L,T) X X X KNX13100(R,T) X KNX X X X KNX X X X KNX X RX X KNX X X X KTX X X X R=Right, L=Left, T=Top for (Inlet, Discharge) designation For additional application or changeover information contact your Bendix ccount Representative or the Tech Team at IR BRKE ( ). 17

18 ctuators 02 Chambers Spring Brakes V.M.R.S Piggyback ssembly Diaphragm Push Rod Yoke Clamp Ring Type Stroke Push Rod Length 1 Spring Brake New w/out Yoke w/yoke 2 Piggyback Kit 3 Piggyback Rubber Diaphragm Clamp Band 20/ " 8.20" K / " 24/ " 8.00" " K " " K K K /30 ELS 3.00" 7.80" N " Dust Plug Return Spring / " 7.80" N " " /30 ELS 3.00" 8.00" K K " N / " 7.80" K /36 ELS 3.00" 8.50" N K Push rod length measured in the fully retracted, zero stroke position. 2 Yoke part number N is included. See yoke information below. 3 Piggyback kit includes: Piggyback assembly, clamp bands with hardware, and a rubber service diaphragm. Yoke ssemblies For Brake Chambers & Rotochambers V.M.R.S C Yoke B C D ssembly End to Slot Pin Thread Pin Width Dia. Size N 1-3/4" 9/16" 1/2" 1/ N 1-3/4" 9/16" 1/2" 5/ N 1-3/4" 9/16" 5/8" 5/ N 1-7/8" 13/16" 3/4" 5/ N 2" 13/16" 3/4" 3/4-16 D B 18

19 Chambers ctuators 02 Brake Chambers Fully Threaded Push Rod 3/8" N.P.T. Inlet Push Rod Yoke V.M.R.S Brake Chamber Type Stroke New w/out Yoke Push Rod Length New w/yoke Push Rod Length Rubber Diaphragm Clamp Band Spring " " N 8.60" " " N 8.60" " " " " " " " " N 8.60" ELS 3.00" " N 8.40" Diaphragm Spring Rotochambers V.M.R.S Fully Threaded Push Rod Push Rod Spring Inlet B* C Diaphragm New Port Size (NPT) Push Rod Length Push Rod Thread Diaphragm Material and Size Type B C Diameter* Rubber Neoprene Diameter Spring /4"-18 13" 1/2" /4" /16" /8"-18 11" 1/2" /32" /32" /8" /8" 1/2" /8" /16" /8" /8" 1/2" /32" /32" /4" /16" 1/2" /16" /16" /4" /16" 5/8" /32" /32" /4" /16" 5/8" /32" /32" /8" /16" 3/4" /32" /32" * Diameter "B" measurement includes the bolt heads. 19

20 Valves 03 Brake Valves E-2 Brake Valve (Basic) vailable Remanufactured Exchange Maintenance Kits N Minor Repair N Major Repair P.T. (4) 4-5/16" Treadle and Mounting Plate Not Furnished. If Required, Refer To Master Parts Catalog. V.M.R.S Reman. Pipe Exch. New Thread () RX N 3/8" RX N 1/2" 1/2" P.T. (2) uxiliary (2) E-3 Brake Valve (Basic) vailable Remanufactured Exchange Maintenance Kits N Minor Repair N Major Repair P.T. (4) Treadle and Mounting Plate Not Furnished. If Required Refer To Master Parts Catalog. V.M.R.S /16" B ux. Del Ports 1/2" P.T. Ports (2) uxiliary Sup. Ports (2) B Reman. Pipe uxi- Exch. New Thread liary () Ports RX N 1/2" NONE RX /2" 2-1/4" 2-1/2" Exhaust E-5 Brake Valve (Basic) vailable Remanufactured Exchange Maintenance Kits N Minor Repair N Major Repair 1/8" P.T. Mtg. Stud or Hole 1/2" P.T. Pedal and Mounting Plate Not Furnished. If Required Refer To Master Parts Catalog. 3-29/32" 1/2" P.T. Bottom View V.M.R.S (5) 3-5/8" 3/8" P.T. (2) New N 20

21 Brake Valves Valves 03 E-8P, E-10P & E-10PR Dual Brake Valves V.M.R.S New Replaces E-8P E-12 Brake Valve Brake Valve Comments , Lower Body Rotated Lower Body Rotated , /2" NPT Exhaust New Replaces E-10P E-15 Brake Valve Brake Valve E-10P Basic Brake Valve New Replaces E-10P E-15R Brake Valve Brake Valve E-8P Brake Valve E-10P Brake Valve E-10PR Brake Valve E-12 & E-15 Dual Brake Valves Maintenance Kit Minor Primary (2) Primary (2) V.M.R.S Secondary (2) 5.17 Exhaust Secondary (2) E-14 Dual Brake Valve (Basic) Maintenance Kit Minor Secondary Exhaust 5.17 V.M.R.S Primary Secondary Primary 21

22 Valves 03 Brake Valves E-7 Dual Brake Valve (Basic) vailable Remanufactured Exchange Maintenance Kits N Minor Repair Major Repair Pedal and Mounting Plate Not Furnished. If Required Refer To Master Parts Catalog. V.M.R.S E F G H Right Side View 1/8" P.T. N Q Left Side View 1/2" P.T. Exhaust B O 5-1/16" J K L M C D 4-23/64" P Rear View Mtg. Studs Reman. Port Thread Sizes in Positions Stud Stud Exch. New & Locations N, O P Length Thread B C D E F G H J K L M bove Q Size No No No No RX N Thd Thd Thd Thd 1/4 1/4 No RX /2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 Yes 1-1/2" 3/8" RX 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 Yes 3/4" 3/8" RX N 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 No *287564RX *287564N* 1/2 1/2 1/2 1/2 1/4 3/8 1/4 3/8 1/4 1/4 1/4 1/4 Yes 15/16" 3/8"-16 *288383RX *288383N* 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 No Ford Basic Valve Kit: INCLUDES BSIC VLVE & 10 SELING RINGS * EXHUST PORT CONTINS DIPHRGM 22

23 Brake Valves Valves 03 E-6 Dual Brake Valve (Basic) vailable Remanufactured Exchange Maintenance Kits N Minor Repair N Major Repair Treadle and Mounting Plate Not Furnished. If Required Refer To Master Parts Catalog. 3/8" P.T. #1 (2) 5-5/8" 3/8" P.T. #1 Reservoir (2) V.M.R.S Reman. Exch. Pc. No. New Notes RX N High Temp. 3/8" P.T. #2 (2) Exhaust 3/8" P.T. #2 Reservoir (2) E-10 Dual Brake Valves (Basic) Maintenance Kit Treadle and Mounting Plate Not Furnished. If Required, Refer to Master Parts Catalog. V.M.R.S /8" P.T. #2 (2) 3/8" P.T. #1 (2) 5-15/16" 3/8" P.T. #2 Reservoir (2) Reman Exch RX New N Exhaust 3/8" P.T. #1 Reservoir (2) BV-85 Brake Valve ctuator New Comments Push to connect fittings NPT Ports E-6 /E-10 Brake Valve BV-85 Brake Valve 23

24 Valves 03 Brake Valves TC-2 Brake Valve (Basic) vailable Remanufactured Exchange Maintenance Kit /8"-16 Thd. Screw Lock Washer Clamp (not included) Handle - Not Furnished. If Required Refer To Master Parts Catalog. B C V.M.R.S Grad. Reman. Range Final B Exch. New Pressure Thd./Drill (p.s.i.) Pressure (p.s.i.) Depth C " " RX N 5-80 Reservoir 3.44" " Reservoir 1.25" Through.09" " Through.09" Top View Bottom View 1/4 " P.T. Exhaust TC-6 Brake Valve Maintenance Kit Mounting Plate Not Furnished. If Required Refer To Master Parts Catalog. V.M.R.S B 4-3/32" Final New Handle Pressure B (p.s.i.) " " Self Returning N " N " N " N " 85 Exhaust TC-7 Brake Valve Maintenance Kit Handle and Mounting Bracket Not Furnished. If Required Refer To Master Parts Catalog. 4-5/32" V.M.R.S Final New Handle Remarks Travel Pressure Ports* Positioning 71 CW Reservoir 1/4" PT N Self returning 71 CW Reservoir 1/4" PT Positioning 50 CW 80 psi 1/4" PT N Self returning 50 CW 80 psi 1/4" PT Positioning 71 CW Reservoir 3/8" PTC Self returning 71 CW Reservoir 3/8" PTC *PTC - Push To Connect Bottom View Exhaust 24

25 Brake & Inversion Valves Valves 03 TCS-9000 Control Valve New /4" PTC Exhaust 3/8" PTC 3/8" PTC TR-2 Inversion Valve vailable Remanufactured Exchange Maintenance Kit N V.M.R.S NOTE: With 125 P.S.I. supply pressure, valve must begin to exhaust at 65 P.S.I. nominal ascending control pressure. Valve must deliver full supply pressure with 40 P.S.I. nominal descending control pressure. (2) 1-1/4"-12 Mounting Thread Control (3) 4-5/8" Reman. Exch RX New N Exhaust 1-1/2" TR-3 Inversion Valve vailable Remanufactured Exchange V.M.R.S /8" P.T. Control Exhaust NOTE: With common control & supply pressure, inlet opens at P.S.I. descending pressure and exhaust opens at B P.S.I. ascending pressure. Reman. Exch. New B PSI PSI N RX N RX N *101450RX* *101450N* *Special Duty-Bus pplication 9/32" Mtg Holes (2) 1-7/32" 2-7/8" 25

26 Valves 03 Press. Prot. & Check Valves PR-2 Pressure Protection Valve V.M.R.S With djustable Pressure Setting. Nominal Reman. Closing Exch. New Pressure P.S.I. Comments RX N RX N N RX N N N 65 w/lockwire N N 60 w/lockwire 1-1/4" 3-15/32" PR-4 Pressure Protection Valve Maintenance Kit (Note: Not for use with N) V.M.R.S Fixed Pressure Setting. 3-13/16" Reman. Nominal & Exch. New Closing Pressure Ports RX N 85 P.S.I. 1/4" RX N 70 P.S.I. 1/4" 1-7/16" Double Check Valves D V.M.R.S B B C C New Pipe Thread Dimensions B C N 3/8" 3/8" 3/8" N 1/4" 1/4" 1/4" New Pipe Thread Dimensions B C D N 1/4" 1/4" 1/2" 1/4" N 3/8" 3/8" 1/2" 1/4" N 1/4" 1/4" 3/8" 1/4" N 3/8" 3/8" 3/8" 1/4" N 3/8" 3/8" 3/8" 3/8" 26

27 Check & Reducing Valves Valves 03 Single Check Valves SC-3 valves replace both the SC-1 and SC-2 valves V.M.R.S Inlet Outlet B Single Check Valve: Female inlet Female outlet New B 1/4" 1/4" /2" 1/2" /4" 3/4" Inlet Inlet Outlet B Single Check Valve: Female inlet Male outlet New B 1/4" 1/8" /4" 1/4" /8" 3/8" /2" 1/2" Outlet B Single Check Valve: Female inlet Male outlet New B 1/2" 1/2" QR-L Inline Quick Release Valve Exhaust V.M.R.S /2" P.T. 1/2" P.T. New Description Frame or Bracket Mount Direct Mount 1-1/8" UNS Exhaust Direct Mount 3/8" P.T. 1/2" P.T. Frame or Bracket Mount RV-3 Pressure Reducing Valve Exhaust New N Pressure 85 psi Pipe Plug 2-7/8" N 44 psi 9/32" Mtg Holes (2) 1-7/32" 27

28 Valves 03 Quick Release Valves QRN-2 Quick Release Valve The QRN-2 quick release valve is a lightweight, nonmetallic quick release valve. port: 1/2" or 3/8" V.M.R.S " New Crack Port Press. Ports /8" NPT 0 PSI 3/8" NPT /2" NPT 0 PSI 3/8" NPT /2" P.T.C. 0 PSI 1/2" P.T.C. P.T.C. - Push-to-connect fittings Piece Number, Date Code, and T.M.C. Identifications Stamped Here Body Exhaust Cover QR-1 Quick Release Valve vailable Remanufactured Exchange Use maintenance kit piece no to convert 0 PSI crack pressure valves to 1 PSI V.M.R.S Reman. Exch. New Port P.T. Size Crack B Press. Comment RX N 1/4" 3/8" 0 PSI RX N 1/4" 1/2" 0 PSI RX N 3/8" 3/8" 0 PSI RX N 3/8" 1/2" 0 PSI RX N 1/4" 1/4" 0 PSI *288251RX* *288251N* 3/8" 3/8" 0 PSI RX N 3/8" 1/2" 5-8 PSI N 3/8" 3/8" PSI RX N 1/4" 3/8" 1 PSI max w/insert RX N 3/8" 3/8" 1 PSI max w/insert 11/32" Dia Mtg Holes 1-1/2" Exhaust Unthreaded 3-1/4" B (2) 2-1/2" *3/8" P.T. Exhaust Port QRN Quick Release Valve Maintenance Kit /32" Slots 1-1/2" V.M.R.S Port Sizes New B Crack Press Mtg /2" 3/8" 1 PSI Max.34 holes /8" 3/8" 1 PSI Max.34 holes /8" 3/8" 5-8 PSI.34 holes /8" 3/8" 1 PSI Max.34 x.75 slots /8 3/ PSI.34 x.75 slots /8" 3/8" PSI.34 x.75 slots /2" 3/8" 5-8 PSI.34 holes /2" 3/8" PSI.34 x.75 slots /2" 3/8" PSI.34 x.75 slots /2" 3/8" PSI B (2) Exhaust Unthreaded 2-1/4" 28

29 Quick Release Valves Valves 03 QR-1C Quick Release Valve vailable Remanufactured Exchange Unless noted otherwise, crack pressure is 0 PSI Use maintenance kit piece no to convert 0 PSI crack pressure valves to 1 PSI 11/32" Dia. Mtg. Holes 1-1/2" Balance V.M.R.S /16" Reman. B Exch. New Exhaust P.T. Size P.T. Size Comments RX N 1/4" RX N 3/8" N 3/8" 1/2" w/silencer /8" 1 psi max differential (2) B Exhaust P.T. LQ-2 Limiting and Quick Release Valve vailable Remanufactured Exchange Maintenance Kit N P.T. Control 1-1/2" 19/32" Dia Mtg. Holes V.M.R.S /32" Reman. B C Exch. New Pipe Pipe Pipe Thread Thread Thread B P.T. (2) RX N 3/8" 3/8" RX N 1/2" 1/4" RX N 3/8" 1/4" RX N 3/8" 3/8" 3/8" C P.T. Exhaust LQ-4 Front xle Ratio Valve vailable Remanufactured Exchange Maintenance Kit N 19/32" Dia Mtg Holes 1-1/2" 3/8" P.T. V.M.R.S Reman. Nominal Nominal Exch. New Hold Off Equalizing Pressure Pressure RX N RX N RX N /8" P.T. 4-5/16" Exhaust 29

30 Valves 03 Limiting & Prop. Valves LQ-5 Bobtail Limiting Valve vailable Remanufactured Exchange Maintenance Kit V.M.R.S /8" P.T. 1-1/2" Reman. Exch. New RX /8" P.T. Control 3/8" P.T. Exhaust Piece No. BP-1 ir Brake Proportioning Valve BP-1 ir Brake Proportioning Valve Front Maintenance Kit BP-1 ir Brake Proportioning Valve Rear Maintenance Kit V.M.R.S Caution: The BP-1 front air brake proportioning valve & BP-1 rear air brake proportioning valve are similar in appearance but are NOT interchangeable. Note identification tag located 3/8" P.T. 1-1/2" Front Nominal Nominal Hold Off Equalizing New Press Pressure (P.S.I.) (P.S.I.) N /8" P.T. Control Piece No. V.M.R.S Rear Nominal Nominal Inshot Equalizing New Pressure Pressure (P.S.I.) (P.S.I.) /8" P.T. Exhaust Field Installation Kit (vehicles with front axle limiting) BP-R1 Bobtail Brake Proportioning Relay Valve Maintenance Kit Universal Mounting Bracket N furnished with Exchange Valve 1/8" P.T. Control Exhaust V.M.R.S /32" Reman. Exch. New Crack Pressure RX N RX N /2" P.T. 3/8" P.T.

31 Control Valves Valves 03 PP-1 Control Valve vailable Remanufactured Exchange Maintenance Kit N Button and Mtg. Nut not furnished with Exchange Valve Refer to Master Parts Catalog for Button or Dial Plate V.M.R.S Reman. utomatic Exch. New Release Pressure P.T RX N 20 PSI 1/8" RX N 40 PSI 1/8" RX N 1/8" *281587RX* * 40 PSI 1/8" RX N 60 PSI 1/8" RX N 30 PSI 1/4" RX N 40 PSI 1/4" *Remote controlled P.T. (2) 1/8" P.T. (1) 3-19/32" PP-2 Control Valve (Pressure Balanced) vailable Remanufactured Exchange Maintenance Kit N Button and Mtg. Nut not furnished with Exchange Valve Refer to Master Parts Catalog for Button or Dial Plate 1/8" P.T. (1) V.M.R.S /8" Reman. utomatic Exch. New Release Pressure RX N 40 PSI 1/8" P.T. Brk. Vlv. (1) 1/8" P.T. (2) PP-3 Control Valve (utomatic Tripper) vailable Remanufactured Exchange Maintenance Kit N Button and Mtg. Nut not furnished with Exchange Valve Refer to Master Parts Catalog for Button or Dial Plate 1/8" P.T. V.M.R.S Reman. Exch. New P.T. *279787RX * * None RX N None RX /8" *289512RX* * 1/8" Tripper Exhausts at 30 P.S.I. & Charges above 50 P.S.I. Plunger Trips at 40 P.S.I. and Charges Manually. *Remote Controlled Mtg. Nut Furnished P.T. 1/8" P.T. 4-5/8" 31

32 Valves 03 Control Valves PP-5 Control Valve (With Pilot ir Release) Maintenance Kit Button is Furnished with Valve N Refer to Master Parts Catalog for Button V.M.R.S /8" P.T. Button /8" P.T. (2) 4-3/8" New N N utomatic Release Pressure 40 PSI Manual 1/8" P.T. Pilot ir Inlet PP-7 Trailer Valve vailable Remanufactured Exchange Maintenance Kit Button and Mtg. Nut not furnished with Exchange Valve Refer to Master Parts Catalog for Button or Dial Plate V.M.R.S Reman. Threaded Exch. New Exhaust Port RX N X 1/4" *288242RX* *288242* * Remote Controlled utomatic Release Pressure 40 PSI 1/8" P.T. Exhaust 1/8" P.T. Control 4-25/32" E-Z-Grip Soft Button Cover Button Shape Description Fits MV-3 /PP-DC Valve Style Fits PP-1 Valve Style Fits PP-7 Valve Style and Contains both MV-3 Button Covers Button not included 32

33 Control Valves Valves 03 PP-8 Control Valve vailable Remanufactured Exchange Button and Mounting Nut not Furnished with Exchange Valve Refer to Master Parts Catalog for Button or Dial Plate 3-27/32" V.M.R.S Reman. Exch. New B P.T RX N 1/8" RX N 1/4" 1/8" P.T. 1/8" P.T. Exhaust B P.T. (2) PP-DC Control Valve Maintenance Kit Mounting Hole Exhaust V.M.R.S Cover View 2 Button Mounting Hole Cover View 1 Button 3.00" Button Cover View " 2.54" New Cover Mounting Port View Hole Type " DI. Push-to-connect ( 3 /8" O.D. Tubing) /4-20 THD. Push-to-connect ( 3 /8" O.D. Tubing) " DI. Push-to-connect ( 3 /8" O.D. Tubing) " DI. 1 /4"-18 N.P.T /4-20 THD. 1 /4"-18 N.P.T M6 x 1-6H Push-to-connect ( 3 /8" O.D. Tubing) Mtg. Hole Cover View 3 Mounting Hole Cover View 2 Button Exhaust 33

34 Valves 03 Control Valves RD-3 Push Type Control Valve vailable Remanufactured Exchange Maintenance Kit N Button not furnished with Exchange Valve, Roll Pin Furnished Refer to Master Parts Catalog for Button or Dial Plate V.M.R.S New Comments N See View 1 1/8" P.T. (1) 1/8" P.T. (2) 3-19/32" 1/4"-28 Thd. View 1 Exhaust MV-2 Control Module Buttons are not supplied with Spool Inserts. Refer to Master Parts Catalog for Button Pc. Nos. Maintenance kit for dual circuit supply valve is V.M.R.S Gasket New Mounting Hole N 1/4" UNTHREDED N 1/4-20 THD N #10-24 THD. Valve Spool ssy Valve B Spool ssy /64" 5-3/8" 4-3/16" Valve Valve B Mounting Hole (4) 34

35 Control Valves Valves 03 MV-3 Control Module Maintenance Kit or Shuttle Kit or V.M.R.S uxiliary Port Trailer Secondary Tractor New Mtg. Plate Mtg. Hole ux. Port Replaces Figure Dia./Thd. Thd. (NPT) Comments Push-in Fittings - 3/ /4-20 Push-in Fittings - 3/ M6 x 1-6H / / / M6 x 1-6H 1/ # / Mtg. Hole 3.00 Fig Mtg. Hole Exhaust Port Primary Tractor 1.50 Fig. 2 Mtg. Hole 2.25 Fig. 3 uxiliary Port Trailer Secondary Push-in fittings shown in bottom view. TC-4 Modulating Control Valve (With Lever Latch) vailable Remanufactured Exchange Dial Plate not furnished with Exchange Valve Refer to Master Parts Catalog for Dial Plate Locking Button V.M.R.S Reman. Locking Exch. New Button Pressure Position P.S.I. Comments RX N LEFT N LEFT Includes Dial Plate 1/8" P.T. (2) 1/8" P.T. 1/8" P.T. Exhaust (2) 3-1/16" 35

36 Valves 03 TW-1 Control Valve vailable Remanufactured Exchange Dial Plate not furnished with Exchange Valve Refer to Master Parts Catalog for Dial Plate Control Valves Lever V.M.R.S Reman. Lever Exch. New Mat l and Finish RX N Zinc-Chrome RX N Steel-Chrome RX N Nylon-Black 1/8" P.T. (2) 2-1/2" 1/8" P.T. TW-2 & TH-3 Control Valve (TW-2 Control Valve Two Lever Positions) (TH-3 Control Valve Three Lever Positions) vailable Remanufactured Exchange Maintenance Kit Dial Plate Not Furnished with Exchange Valve Refer to Master Parts Catalog for Dial Plate 2-5/8" New New TW-2 TH-3 Control Control Valve Valve Lever N N Centering N Positioning 1/8" P.T. (1 or 2) 1/8" P.T. (2) TW-3 Control Valve vailable Remanufactured Exchange Dial Plate Not Furnished with Exchange Valve Refer to Master Parts Catalog for Dial Plate Lever V.M.R.S Reman. Exch. New Lever Mat l RX* N* ZINC RX* N* STEEL RX N STEEL 36 3" (2)

37 Control Valves Valves 03 TW-4 Control Valve vailable Remanufactured Exchange Refer to Master Parts Catalog for Button V.M.R.S New N 1/8" P.T. (2) 2-1/2" 3-1/8" 1/8" P.T. TW-11 Control Valve Used in conjunction with the HR-1 Hydraulic Relay Valve. New Configuration Fig. B 1/8" P.T. Exhaust 1/8" P.T. (2) 3-1/8" Fig. B Fig. Fig. 1/8" P.T. SV-1 Synchronizing Valve Control 1/8" P.T. Exhaust New B PSI PSI 2-7/8" N N N With Common Control & Pressure, Inlet Opens at and Exhaust Opens at B 1-7/32" SV-4 Trailer Release Valve Control Breather New Breather Valve Size/Shape " Hex /16" 12 point 2-7/8" 1-7/32" 37

38 Valves 03 Relay Valves R-6 Relay Valve vailable Remanufactured Exchange Maintenance Kit N V.M.R.S B P.T. Bottom View C P.T. 4-5/8" New Degrees Reman. Relay Exch. Valve Port B C Mtg. ngle P.T. P.T. Flange N 180 3/8" 2 Hole RX N 180 3/4" 3/8" 2 Hole RX /2" 2 Hole RX *280651N* 180 3/4" 3/8" 2 Hole RX N 270 3/8" 3/8" 4 Hole *Pipe Plugs & Gasket ttached Crack Pressure 2 P.S.I. Top View 3/8" P.T. (4) Exhaust 3-11/16" R-8 Relay Valve vailable Remanufactured Exchange Maintenance Kit N 1/8" P.T. Balance Port Located Under Exhaust Cover Exhaust Cover V.M.R.S /16" 3/4" P.T. 1/2" P.T. Reman. Port Exch. New Location (Degree) Comments RX N 90 *286371RX**286371N* 90 *287260RX**287260N* RX N RX Waterproof 5-13/16" 3/4" P.T. 1/2" P.T. *No Exhaust Cover Bottom View R-8P Relay Valve vailable Remanufactured Exchange Maintenance Kit V.M.R.S /4" P.T. 1/2" P.T. Reman. Exch. New Comments RX N /16" 5-13/16" 3/4" P.T. Bottom View 3/8" P.T. 1/2" P.T.

39 Relay Valves Valves 03 R-12 Relay Valves vailable Remanufactured Exchange ll Universal R-12 and R-14 Relay Valves Include Installation Instructions and a Universal Mounting Bracket as indicated. (1) V.M.R.S /8" Vertical Ports 2-1/16" Reman. Crack Exch. New Pressure Port Size Maint. Mounting (P.S.I.) (P.T.) Kit Bracket X /8" N N /2" N N RX N 4 1/2" N N RX /2" N N RX 5.5 3/8" N N * /8" N N 3-3/4" Universal Mounting Bracket 1/2" (1) 3-7/8" R-12 Relay Valve (Vertical Ports) P.T. (4) (1) Horizontal Ports Reman. Crack Exch. New Pressure Port Size Maint. Mounting (P.S.I.) (P.T.) Kit Bracket (P.T.) /2" N N 1/2" /2" N N 1/2" /2" N 1/2" RX N 4 3/4" N N 1/2" RX 7.5 3/4" N N 1/2" /4" N N/ 1/2" /2" N 1/2" *800366* 5.5 1/2" N 3/8" * /2" N 1/2" *Self draining piston R-12 Relay Valve Vert. (2) & Horizontal Ports P.T. (2) R-12 Relay Valve (Horizontal Ports) P.T. (2) Crack New Pressure Port Size Maint. Mounting (P.S.I.) (P.T.) Kit Bracket /8" N N /8" N N /8" N N** /8" N N** /2" N N/ /2" N N /2" N N/ /2" N N /2" N N/ 3-7/8" 1/2" (2) 3/8" (2) **Mounting bracket N includes two 5/16" mounting studs. P.T. (2) R-12P Pilot Relay Valve vailable Remanufactured Exchange Universal Mounting Bracket included Field Maintenance Kit Body Cover 1/4" Control V.M.R.S New Reman. Exch X 1/2" (2) 3/8" (4) 39

40 Valves 03 Relay Valves R-12DC Relay Valve with Biased Double Check Secondary Control Port R-12DC Relay Valve with 2 Horizontal Ports Crack Bracket New Pressure Ports Ports PSI NPT NPT (Included) /2" 1/2" N /2" 1/2" N /2" 1/2" N Ports (2) Horizontal Ports (2) R-12DC Relay Valve with 2 Horizontal and 2 Vertical Ports Crack Horizontal Vertical Bracket New Pressure PSI Ports NPT Ports NPT (Included) /2" 3/8" None (1) /2" 3/8" 3/8" Tube Fitting /2" 3/8" N Horizontal Ports (2) 1/2" NPT Ports (2) Vertical Ports (2) (1) Piece number R-12DC Relay Valve with 4 Vertical Ports Crack Vertical Bracket New Pressure PSI Ports (NPT) (Included) /2" N /2" N Secondary Control Port Port (1) Vertical Ports (4) Mounting Bracket N Mounting Bracket N Mounting Bracket N 40

41 Relay & Safety Valves Valves 03 R-14 Relay Valve vailable Remanufactured Exchange Field Maintenance Kit for R-12 & R-14 Relay Valves is N ll Universal R-12 and R-14 Relay Valves Include Installation Instructions and a Universal Mounting Bracket N. V.M.R.S Exhaust Cover 1/8" P.T. Balance Port (Beneath Exh. Cover) (1) Reman. Crack Exch. New Press. Pc. No PSI Horizontal Ports RX N 4 3/4" RX N 5.5 3/4" X /4" /4" RX /2" Vertical Ports RX N 4 1/2" /2" /2" Vertical & Horizontal Ports* /2" * ports (2) 3/8" & (2) 1/2" 4-7/16" 3/4" P.T. (2) 1/2" P.T. (2) Exhaust Cover 1/8" P.T. Balance Port (Beneath Exh. Cover) R-14 Relay Valve (Horizontal Ports) (1) 4-7/16" 1/2" P.T. (1) (1) 1/2" P.T. (4) 4-7/16" R-14 Relay Valve (Vertical Ports) 1/2" P.T. (2) 3/8" P.T. (2) 1/2" P.T. (1) R-14 Relay Valve (Horizontal & Vertical Ports) 41

42 Valves 03 Relay Valves RE-6 & RE-6NC Relay Emergency Valves vailable Remanufactured Exchange Maintenance Kits: Complete Valve Insert Only V.M.R.S /4" P.T. 5-5/64" 3/8" P.T. Emergency Reman. Exch. P.T. Valve X RE-6 Relay Emergency Valve 3/8" X RE-6 Relay Emergency Valve 1/4" RE-6NC Relay Emergency Valve 1/4 (2) P.T. (2) The RE-6NC relay emergency valve must be used in conjunction with a PR-3 reservoir control valve. HR-1 Hydraulic Relay Valve V.M.R.S /8" UNF Exhaust 5-9/32" 7/8" UNF Port Vehicles 5-9/32" Ford, Navistar 9/16" UNF 7/16" UNF Push Pull 7/16" UNF Control Port 7/16" UNF Reservoir Port P.T. 42

43 Safety Valves Valves 03 ST-3 Safety Valves V.M.R.S See the compressor section (01) of this catalog for ST-4 safety valves. P.T. ST-3 Safety Valve ST-3 Safety Valve Pressure P.T. Setting /4" 150 P.S.I /8" 150 P.S.I /4" 175 P.S.I /4" 75 P.S.I. Do you really know what s inside the valves you buy? ppearances can be deceiving. The two valves pictured below may look alike but their performance is drastically different. The non-genuine knock-off is a component bought right off the shelf, and its poor quality is just a sample of what is being sold in the market every day. Non-Genuine knock-off The knock-off valve s wall is 56% thinner, making it more susceptible to cracking or even a complete valve rupture. O-rings, seals, bolts & pistons all built with inferior materials can lead to accelerated wear and leakage. Inconsistent spring tension on the knock-off can result in brake imbalance and longer stopping distances. Your brakes are not the place to cut corners. poorly manufactured knock-off valve like the one pictured on the right above can, and frequently does, affect the performance, durability and long-term reliability of your braking system. Protect your vehicle by using only genuine Bendix parts. Use the best. Use Bendix. Look for the familiar Bendix name and logo on the box. For the name of the authorized distributor nearest you talk to your Bendix ccount Manager, call IR-BRKE( ) or visit today. 43

44 Valves 03 Spring Brake Valves SR-1 Spring Brake Valve vailable Remanufactured Exchange Maintenance Kit V.M.R.S /8" 4-3/16" Reman. New Cust. Reservoir Exch. Ident. Trip Press RX N NONE 55 PSI RX N IHC C92 30 PSI Res. No. 1 Control SR-2 Trailer Spring Brake Valve vailable Remanufactured Exchange Maintenance Kit V.M.R.S Reman. New Exch. P.T. *287376RX* *287376N* 3/4" RX N 3/4" RX N 1/2" *Does not have trailer service port for anti-compound SR-4 Trailer Spring Brake Valve vailable Remanufactured Exchange Maintenance Kit V.M.R.S /4" Male P.T. Res. Conn. (1) PR-3 Reservoir Control Valve Replacement N Serv. Res. (2) 3/8" P.T. (4) Trailer Trailer Male P.T. Res. Conn. (1) 5-17/32" Reman. New Exch. P.T RX N 3/4" X /2" Reservoir Charging (2) 3/8" P.T. (4) Trailer Trailer SR-4 New Configuration Trailer Spring Brake Valve Maintenance Kit /4" Res. Charging V.M.R.S Trailer SR-4 SR-5 Trailer Spring Trailer Spring Brake Valve Brake Valve Svc. New Svc. New Comments N /4" NPT With nti-compounding /2" NPT With nti-compounding 44 Male P.T. Res. Conn. 3/8" P.T. (4) Trailer

45 Spring Brake Valves Valves 03 SR-5 Trailer Spring Brake Valve Maintenance Kit V.M.R.S Reservoir Mounting 1/4 P.T. / Spring Brake Reservoir 1/4 P.T. SR-5 Trailer Spring Brake Valve Identification Hole Reman. New Exch. Male P.T. Comments X /4" With nti-compounding 1/4 P.T. Trailer X /4" X /2" With nti-compounding X /2" 3/8 P.T. (4) 1/4 P.T. Trailer Exhaust SR-7 Spring Brake Modulating Valve Mounting Studs (2) New Mounting Stud Control Port Balance Port Thd. Length Size Fitting Size Fitting K /8"-16.94" 1/4" NPT 1/4" NPT K /8"-16.94" 3/8" PTC Straight 3/8" PTC Straight K /8"-16.94" 3/8" PTC 90 3/8" PTC Straight K M " 3/8" PTC 90 3/8" PTC 90 K /4" NPT 1/4" NPT K /8" PTC Straight 3/8" PTC Straight Control Port Shown with NPT port 1/4" NPT Park Control Port Exhaust 3/8" NPT Balance Port Shown with Push-to- Connect (PTC) fitting 1/2" NPT Port 3/8" NPT SDS-9600 Trailer Suspension Dump Valve New Exhaust Style 1/4" NPT Reservoir Port 3/8" NPT Port 1/4" NPT Control Port 1/4" NPT Port K /8 NPT Port K Diaphragm Exhaust Port Shown with Diaphragm Exhaust Port Shown with optional silencer 3/8" NPT Port 45

46 Valves 03 Spring Brake Valves R-7 Modulating Valve vailable Remanufactured Exchange Maintenance Kit V.M.R.S /4" Control 5-27/32" Reman. Spring Brake Exch. New Release Pressure P.S.I RX N 95 Ports (2) 3/8" P.T. 3/8" P.T. Balance Port Valves 03 Tractor Protection Valves TP-3DC Tractor Protection Valve Maintenance Kit Tractor Control (Primary) 3/8" P.T. V.M.R.S New Tractor Control (Secondary) 3/8" P.T. Stop Light Switch Trailer Control (Primary) 1/2" P.T. Mounting Holes Trailer (Primary) 1/2" P.T. Tractor uxiliary TP-3 Tractor Protection Valve vailable Remanufactured Exchange Maintenance Kit N V.M.R.S Reman. New B Exch. P.T. P.T RX N 1/2" 1/2" X 3/8" 3/8" N 1/2" 1/2" 4-3/4" Tractor Emergency 3/8" P.T. Tractor P.T. Trailer Emergency B P.T. Trailer TP-3 Tractor Protection Valve is used with PP-3 Control Valve or PP-7 Trailer Valve 46

47 Tractor Protection Valves Valves 03 TP-4 Tractor Protection Valve Formerly VM-1 Control Valve Manifold vailable Remanufactured Exchange Maintenance Kit /8" P.T. No /4" Trailer Emergency Stop Light Switch V.M.R.S /8" P.T. No. 2 Reman. Exch RX New N Stop Light Switch Trailer Emergency 3-7/8" 3 Sealing O-Rings Included with Valve Tractor TP-5 Tractor Protection Valve Formerly VM-2 Control Valve Manifold vailable Remanufactured Exchange Maintenance Kit Rear 5-11/16" V.M.R.S Front 4-3/16" Tractor Protection Control - Trailer Control Stop Light Switch Trailer Exhaust Trailer Emergency Reman. Exch. New Rear Stop Light Switch Front Trailer Control Trailer Trailer Emergency Tractor Protection Control /2" PTC 3/8" PTC 1/2" PTC 3/8" PTC 1/2" NPT 1/2" NPT 3/8" PTC /8" NPT 1/8" NPT 3/8" NPT 1/4" NPT 1/2" NPT 1/2" NPT 1/4" NPT RX N 3/8" NPT 1/4" NPT 3/8" NPT 3/8" NPT 1/2" NPT 1/2" NPT 3/8" NPT /2" PTC 1/4" PTC 1/2" PTC 3/8" PTC 1/2" NPT 1/2" NPT 3/8" PTC 47

48 Valves 03 utobrake Kits utobrake Retrofit Kits Comments For Buses w/non-sequential lighting For Buses w/sequential lighting Module Wiring Harness (included in non-sequential kit ) Park Brake Pressure Switch Low Pressure Switch (15-25 psi) PTC Pressure Switch (6-10 psi) Wiring Harness 48

49 Maintenance Kit Contents Valves 03 BP-1 Valve Maintenance Kit BP-1 Valve Maintenance Kit E-2 & E-3 Valve Maintenance Kit E-3 Valve Maintenance Kit E-5 Valve Maintenance Kit

50 Valves 03 Maintenance Kit Contents E-5 Valve Maintenance Kit E-6 Valve Maintenance Kit E-6 Valve Maintenance Kit E-7 Valve Maintenance Kit E-7 Valve Maintenance Kit

51 Maintenance Kit Contents Valves 03 E-10 Valve Maintenance Kit E-12 Valve Maintenance Kit LQ-2 Valve Maintenance Kit LQ-4 Valve Maintenance Kit LQ-5 Valve Maintenance Kit

52 Valves 03 Maintenance Kit Contents MV-2 Valve Maintenance Kit MV-3 Valve Maintenance Kit MV-3 Valve Maintenance Kit MV-3 Valve Maintenance Kit MV-3 Valve Maintenance Kit PP-DC Valve Maintenance Kit

53 Maintenance Kit Contents Valves 03 PP-1 Valve Maintenance Kit PP-2 Valve Maintenance Kit PP-3 Valve Maintenance Kit PP-7 Valve Maintenance Kit PR-3 & PR-4 Valve Maintenance Kit QRN Valve Maintenance Kit

54 Valves 03 Maintenance Kit Contents R-6 Valve Maintenance Kit R-7 Valve Maintenance Kit R-8 Valve Maintenance Kit R-12 Valve Maintenance Kit R-12 DuraDrain Valve Maintenance Kit R-12 Valve Maintenance Kit

55 Maintenance Kit Contents Valves 03 R-14 Valve Maintenance Kit R-8P Valve Maintenance Kit RE-6 Valve Maintenance Kit RE-6 Valve Maintenance Kit SR-1 Valve Maintenance Kit SR-2 Valve Maintenance Kit

56 Valves 03 Maintenance Kit Contents SR-4 Valve Maintenance Kit SR-4 Valve Maintenance Kit SR-5 Valve Maintenance Kit TC-2 Valve Maintenance Kit TC-6 Valve Maintenance Kit

57 Maintenance Kit Contents Valves 03 TC-7 Valve Maintenance Kit TP-3 Valve Maintenance Kit TP-4 Valve Maintenance Kit TP-5 Valve Maintenance Kit

58 Valves 03 Valve Changeover Valve Changeover Type/ Bendix Reman. Bendix Exch. Replacement R-1 Valve RX R-1C Valve RX R-5 Valve RX, RX R-6 Valve RX, RX R-8 Valve RX R-12 Valve RX R-12 Valve (H) RX R-14 Valve RX R-14 Valve (H) RX RE-6 Valve RX SR-1 Valve RX SR-2 Valve RX SR-4 Valve RX Type/ Bendix Reman. Berg Exch. Replacement RX RX RX, RX RX, RX RX, RX RX, RX RX RX & RX RX, X RX RX Kelsey Hayes RX RX Type/ Bendix Reman. Midland Exch. Replacement RX, X RX, X RX, X RX, X KN RX, X KN RX KN RX KN RX KN RX KN RX Sealco RX, RX RX Wagner RX, RX RX, RX RX, X RX, X RX, X RX, X RX, X 58

59 Manual Slack djusters Slack djusters 05 Straight rm V.M.R.S (FRONT) (RER) Selecting Slack djuster 1. Determine if straight or offset arm. If offset determine if RH or LH is needed. 2. Identify spline size (diameter and number of teeth). 3. Select model needed. 4. Determine the arm hole used (if slack contains more than one). 5. Identify bushing diameter. SE New Torque rm Length (In.) Bushing Lube Fitting Rating-lbs Spline Teeth B C Dia. Fitting Direction , /4" Straight Straight , N 26, N 26, , /2" Straight Straight N 30, N 30, N 30, N 26, Deg. Left N 26, Straight Straight N 30, /2" Deg. Down N 30, Straight Straight N 30, Straight Straight N 30, Straight Straight , Straight Straight N 26, /2" Straight Straight N 26, Straight Straight N 30, Straight Straight N 26, Straight Straight , Straight Straight N 26, /2" Deg. Right N 26, Deg. Right N 30, Straight Straight N 30, Straight Straight N 30, Straight Straight , /8" Straight Straight Bushing Diameter B C Spline Lube Fitting Offset rm Left Hand (LH) Shown Right Hand (RH) Opposite Offset Bushing Diameter SE New Torque rm Length (In.) Bushing Lube Rating-lbs Spline Teeth B C Dia. Fitting Offset Handed RH LH N 26, /4" Straight RH LH RH LH N 5.25 RH N 5.25 LH N 26, /2" Straight RH N LH RH LH RH LH LH , / Straight 1.5 RH N 7.0 LH N RH N LH N RH N LH N 5.5 LH N 20, / Straight 1.5 RH RH LH Lube Fitting C B Spline 59

60 Slack djusters 05 utomatic Slack djusters S-5 utomatic Slack djuster V.M.R.S (FRONT) (RER) dapter Thread Size B S-5 utomatic Slack djuster Maintenance Kits Kit Description /2" dapter Kit - Quick Connect N 5 /8" dapter Kit - Quick Connect Quick Connect Yoke Kit (Straight) Quick Connect Yoke Kit (Offset) Easy-On Yoke Kit (Straight) Easy-On Yoke Kit (Offset) Kit contents at the end of this catalog section. The most commonly used adapter is supplied with the slack adjuster. Other adapters may be purchased separately. Offset rm Length Spline Size S-5 utomatic Slack djuster Exterior ll offset slack adjusters are provided as shown. If the opposite offset is needed remove the yoke and rotate 180. Straight Offset Standard dapter Extended dapter 25/32" 1-9/32" New N N Push Rod Thread Size 5/8"-18 UNF 1/2"-20 UNF New N N Push Rod Thread Size 5/8"-18 UNF 1/2"-20 UNF 60

61 Pc. Numbers Slack djusters 05 S-5 dapter Parts/Kits Slack djuster rm Thread ssy. Length Size Yoke B Offset dapter Yoke 1 1/4"-10C Spline " 1/2"-20 5/8" N /2" 5/8"-18 5/8" N /2" 1/2"-20 5/8" N /2" 1/2"-20 Straight N /2" 5/8"-18 Straight N " 5/8"-18 5/8" N /4"-24 Spline " 1/2"-20 5/8" N /2" 5/8"-18 Straight N /2" 1/2"-20 Straight N " 5/8"-18 5/8" N /2"-10C Spline " 1/2"-20 Straight N /2" 1/2"-20 5/8" N /2" 5/8"-18 Straight N " 5/8"-18 Straight N " 5/8"-18 Straight N /2" 1/2"-20 Straight N /2" 5/8"-18 5/8" N /2"-28 Spline " 1/2"-20 Straight N /2" 5/8"-18 Straight N " 5/8"-18 Straight N " 5/8"-18 Straight N /2" 1/2"-20 Straight N " 1/2"-20 Straight N /8"-37 Spline " 5/8"-18 Straight N /2" 5/8"-18 Straight N The easy-on-yoke assemblies are standard on the S-5 service basic slack adjusters, however, early production assemblies may contain the quick connect yoke. If the quick connect yoke is required it must be purchased separately and installed by the customer. ll S-5 slack adjusters are supplied with a 45 lube fitting unless otherwise noted. 61

62 Slack djusters 05 Kit Contents 5/8" dapter Kit - Quick Connect N 1/2" dapter Kit - Quick Connect Quick Connect Yoke Kit (Offset) Easy-On Yoke Kit (Offset) Quick Connect Yoke Kit (Straight) Easy-On Yoke Kit (Straight)

63 Bendix Interactive Training CD In-depth Product Training On Your Own Computer The Bendix ir Brake System Interactive Training CD ir Brake System Training now at your fingertips Order Od BW2441 Brought to you by the team that produces our renowned air brake training schools, the Interactive Training CD offers a host of benefi ts: Provides convenient training at your location to fi t your schedule Divided into separate training modules that can be completed all at once or broken out into several sessions Supplements the Bendix ir Brake Training Schools Can be used for individual and multi-user training pplicable to both new and experienced technicians, the CD covers the fundamentals of compressed air, as well as air system troubleshooting and diagnostics. Created by the SE-certifi ed Includes exercises, quizzes and a fi nal exam, where Bendix team, the comprehensive content includes operation successful participants can earn a Certifi cate of Completion and service elements for the Excellent SE study guide total range of components found within dual air brake systems. It also includes course work on new technology systems, such as dvanced BS and stability. Fully interactive, the CD: Links directly to Bendix Data sheets and Takes just about 3 hours to complete all of the training modules Is available for only $50! (plus shipping and handling) ir brake safety counts. You and Bendix are making the difference. Order your Interactive Training CD now (BW2441) on the Bendix Literature Center at or by calling IR-BRKE. 63

64 Indicating and Warning 06 Stop Light Switches DS-1 Combined Stop Light Switch Double Check Valve vailable Remanufactured Exchange Field Maintenance Kit V.M.R.S D 2-13/16" Reman. B C D E Exch. New Male Female Female Female Terminal P.T. P.T. P.T. P.T. Thread RX N 1/2" 1/4" 1/4" RX N 3/8" 1/4" 1/4" RX N 1/2" 3/8" 1/4" RX 1/2" 1/4" 1/4" 1/4" 8-32 C B 3-1/16" Maintenance Kit DS-2 Combined Stop Light Switch Double Check Valve E V.M.R.S " D C B C D E New Male Female Female Female Terminal P.T. P.T. P.T. P.T. Thread /8" 3/8" 1/4" N 3/8" 3/8" 3/8" N 3/8" 3/8" 3/8" /8" 3/8" 3/8" /2" B 64

65 Stop Light Switches Indicating and Warning 06 SL-3 Stop Light Switch 2" V.M.R.S Terminal Thrd. 2-9/16" New N SL-4 Stop Light Switch Terminal 8-32 Thrd. V.M.R.S Partial View Terminal 2-1/4" 2-32/64" New Pipe Fig. Thread No N 3/8" /4" 2 Pipe Thread 1-5/8" Fig. 2 Fig. 1 SL-5 Stop Light Switch V.M.R.S /16" 1-15/64" Terminal Terminal New Thread Size N N

66 Indicating and Warning 06 Switches & Indicators TE-1 Trailer Emergency Stop Light Switch V.M.R.S Terminal 8-32 Thrd. New Circuit between terminals to be closed from 60 PSI to 0 PSI 1/8" P.T. ir 2-3/4" 1-7/8" LP-2 Low Pressure Indicator V.M.R.S /8" Cable Terminal Cut-Out New Pressure P.S.I. Remarks N ± 6 Without Cable Terminal ± 6 Weatherproof 3-9/16" 66

67 Low Pressure Indicator Indicating and Warning 06 LP-3 Low Pressure Indicator V.M.R.S Single Terminal Cut-Out New Pressure Pipe P.S.I. Thread *104246N* 66 ± 6 1/4" N 60 ± 6 1/4" ± 6 1/4" N 70 ± 6 1/4" N 75 ± 6 1/8" *Push on terminal P.T. 1-15/16" Double Terminal Cut-Out New Pressure Pipe P.S.I. Thread Comments N 60 ± 6 1/4" **275083N** 1/4" N 30 ± 3 1/4" N 50 ± 5 1/4" *280743N* 60 ± 6 1/4" w/o cable terminal N 80 ± 6 1/4" w/o cable terminal N 70 ± 6 1/4" w/o cable terminal N 60 ± 6 1/4" w/o cable terminal ± 6 1/4" w/o cable terminal ** N has a cut-in pressure of 75 ± 6 PSI P.T. Cable Terminal 1-15/16" ir Horn Indicating and Warning 06 ir Horn Kits Kits Include Horn Valve, Tubing & Fittings ir Horn Kits pplication Description N Includes Hand Operated Horn Valve Includes Foot Operated Horn Valve

68 Tubing and Fittings 07 Cut-Out Cocks C-1 and C-3 Cut-Out Cocks New L Length Comments N 1-7/8" Closed as shown N 1-7/8" Open as shown N 2-3/8" Closed as shown 1/4 Pipe Thd. 1-7/8" 1/4 Pipe Thd. 'L' 1-3/8" N 1" 1/4 Pipe Thd N 68

69 Cut-Out Cocks Tubing and Fittings 07 C-5 Cut-Out Cocks Maintenance Kit Clamping Reducer New Stud Bushing N NONE NONE N Reducer Bushing 1/2" P.T. 1/2" P.T. Clamping Stud C-5 Valve Maintenance Kit C-6 Cut-Out Cocks Handle shown in open position 1/2" P.T. New Pc. No /4" P.T. 3-1/4" 3/8" P.T. 3-1/4" 1/8" P.T. 69

70 Tubing and Fittings 07 Drain Valves DV-2 utomatic Reservoir Drain Valve vailable Remanufactured Exchange Maintenance Kit V.M.R.S Port 3/8" P.T. 3-3/4" 2-3/8" Port B 3/8" P.T. Reman. Port Port B Exch. New 1/4" dapter Pipe Plug 1/4" dapter Pipe Plug RX N N N RX N N N *284412RX**284412N* N N * *284795N* N N *With Heater Maintenance Kit

71 Tubing and Fittings 07 Copper Tubing and Tubing Clamps V.M.R.S SE Standard J844 Nylon Tubing V.M.R.S Tubing Carton of Coiled Outside Tubing Copper Tubing Diameter Length 1/4" 25 Ft /4" 50 Ft /16" 25 Ft /16" 50 Ft /8" 25 Ft /8" 50 Ft /2" 25 Ft /2" 50 Ft /8" 25 Ft /4" 25 Ft ll tubing above conforms with SE Spec. J1149. Tubing Clamp For Tubing (Rubber Covered) O.D. Size 1/4" N 5/16" N 3/8" N 1/2" N 5/8" /4" N 1" Wall Nylon O.D. Thickness Length Tubing Tubing (Inches) (Inches) Feet Color 1/ Black / Black / Black / Black / Red / Yellow / Green / Black / Black / Black N 3/ Black / Red N 3/ Yellow / Green / Orange / Black / Black / Black / Red / Green N 1/ Orange / Black / Black / Black / Green Each carton of Nylon Tubing is designed for self dispensing. daptable for use with Standard ir Brake Fittings with the use of inserts. Tube Inserts for Nylon Tubing Can be used with standard Bendix tubing fittings. For Tube Size New O.D. 1/4" N 5/16" /8" N 1/2" N 5/8" /4" N Standard Nuts and Sleeves Nut Sleeve The tubing O.D. size determines the nut and sleeve used. For Tubing Size Nut Sleeve O.D. 1/4" N 5/16" /8" N N 1/2" N N 5/8" N 3/4" "

72 Tubings & Fittings 07 Tubing Fittings (cont.) Pipe Thread Male Pipe Thread Male Pipe Thread Female B Pipe B Tee Thread Tubing Tubing New Male O.D. O.D. 1/8" 1/4" 1/4" N 1/4" 3/8" 3/8" N 3/8" 3/8" 3/8" /8" 3/8" 1/2" N Tee P.T. P.T. Tubing New Female Male O.D. 1/4" 1/4" 3/8" N 1/4" 3/8" 1/2" N 1/2" 3/8" 3/8" Pipe Thread Male Pipe Thread Female Tee P.T. P.T. Tubing New Female Male O.D. 1/4" 1/4" 3/8" /4" 3/8" 1/2" N 3/8" 1/2" 1/2" N Pipe Thread Male B Tee P.T. Tubing Tubing New Male O.D. O.D. 1/8" 1/4" 1/4" N 1/8" 3/8" 3/8" N 1/4" 1/4" 3/8" /4" 3/8" 3/8" N 3/8" 3/8" 3/8" N 3/8" 1/2" 3/8" N 3/8" 1/2" 1/2" /2" 1/2" 1/2" N 1/2" 5/8" 5/8" B B Union B New Tubing O.D. Tubing O.D. 1/4" 1/4" /8" 3/8" N 1/2" 1/2" /8" 5/8" /4" 3/4" " 1" N Pipe Thread Female B Tee P.T. Tubing Tubing New Female O.D. O.D. 1/4" 3/8" 3/8" N B 72

73 Tubings & Fittings 07 Tubing Fittings (cont.) Pipe Thread Female Pipe Thread Male Connector P.T. New Female Tubing O.D. 1/8" 1/4" N 1/4" 3/8" /8" 3/8" /8" 1/2" /2" 1/2" /2" 5/8" N 1/2" 3/4" N C B Connector P.T. New Male Tubing O.D. 1/8" 1/4" N 1/8" 3/8" N 1/4" 1/4" N 1/4" 5/16" /4" 3/8" /4" 1/2" N 3/8" 3/8" N 3/8" 1/2" N 3/8" 5/8" /2" 3/8" /2" 1/2" N 1/2" 5/8" N 1/2" 3/4" N 3/4" 1/2" N 3/4" 3/4" /4" 1" N 1" 1" B C Tee Tubing Tubing Tubing New O.D. O.D. O.D. 1/4" 1/4" 1/4" N 3/8" 3/8" 1/4" N 3/8" 3/8" 3/8" N 1/2" 1/2" 3/8" N 1/2" 1/2" 1/2" N 5/8" 5/8" 3/8" N 5/8" 5/8" 5/8" Pipe Thread Female Elbow P.T. New Female Tubing O.D. 1/8" 1/4" N 1/4" 3/8" /8" 3/8" /2" 5/8" B Pipe Thread Male B Elbow P.T. Tubing Height to New Male O.D. Tubing Center 1/8" 1/4" 3/4" N 1/8" 3/8" 31/32" N 1/4" 1/4" 15/16" N 1/4" 3/8" 31/32" N 1/4" 3/8" 1-7/16" N 1/4" 1/2" 1-1/8" N 3/8" 3/8" 15/16" N 3/8" 1/2" 1-1/8" N 3/8" 5/8" 1-5/32" N 1/2" 3/8" 1-5/16" N 1/2" 1/2" 1-5/16" N 1/2" 5/8" 1-3/8" N 3/4" 1/2" 1-5/16" N 3/4" 5/8" 1-5/16" N 3/4" 3/4" 1-3/8" N 73

74 Tubings & Fittings 07 Tubing Fittings (cont.) B Internal External Reducing Pipe Bushing Thread B Brass N 3/8" 1/4" N 1/2" 1/4" N 1/2" 3/8" Steel N 1/2" 3/8" /4" 1/2" B B Elbow Tubing O.D. Tubing O.D. 3/8" 3/8" B Pipe Thread Male B P.T. Tubing Height to Elbow Male O.D. Tubing Center 1/8" 3/8" 1-7/8" /2" 3/4" 1-3/8" N Pipe Thread Male Elbow P.T. Tubing (45 ) Male O.D. 1/4" 3/8" N 3/8" 3/8" /8" 1/2" /2" 3/8" /2" 1/2" /2" 5/8" Miscellaneous Fittings V.M.R.S Street Elbow P.T. 90 B Brass 1/8" 1/8" /4" 1/4" /8" 3/8" N 1/2" 1/2" /4" 3/4" B Reducing Elbow P.T. 90 B Brass 1/8" 1/4" N B Pipe P.T. Elbow B Brass 1/4" 1/4" B

75 Tubings & Fittings 07 Miscellaneous Fittings (cont.) Nut Washer B B B nchor Elbow Pipe Tap Pipe Tap 1/4" 1/4" N 3/8" 3/8" N C B nchor Pipe Pipe C Coupling Tap Tap Length 1/8" 1/8" 1-17/32" N 1/4" 1/4" 31/32" N 1/4" 1/4" 1-17/32" N 3/8" 3/8" 1-5/16" N Washer Nut B nchor Elbow Pipe Tap Pipe Tap 1/4" 1/4" N 3/8" 3/8" N Washer Nut C B Clamping Pipe C Stud P.T. Tap Length 1/2" 1/4" 1/8" N 1/2" 1/4" 2-1/2" B 3/4" Pipe Thread D B Washer C Nut B D Clamping Pipe C Pipe Stud P.T. Tap Length Tap 1/2" 1/4" 2-15/16" N 1/2" 1/4" 3-15/16" /2" 1/4" 2-15/16" 1/4" B C nchor Pipe B C Coupling Tap P.T. Length 3/8" 3/8" 1-7/8" N B C B B Manifold Fitting Pipe Tap Pipe Tap 3/8" 1/4" N B nchor B C Tee Pipe Tap Pipe Tap Pipe Tap 1/4" 3/8" 1/4" N 3/8" 3/8" 3/8" N 3/8" 1/2" 3/8" N 75

76 Tubings and Fittings 07 ir Brake Hose and Fittings TYPE BW-101-M TYPE HOSE is standard for all flexible connections in the air brake system where conditions do not require larger hose. They are most commonly used for Brake Chamber Hose connections, or Trailer Hose connections. Identify by inside and outside diameters and continuous marking on the outside surface. 3/8" I.D.TYPE (FRONT VIEW) BENDIX BW101M<>U TYPE 3/8 SE J1402b BCK VIEW DOT U 10/74 3/8 I&II BW-101-M HOSE is available as follows: PC. NO. DESCRIPTION Ft. Coil Carton ORDER BY PIECE NUMBER BW-304-M TYPE B HOSE is standard for all flexible connections in the air brake system where conditions do not require larger hose. It is most commonly used for Brake Chamber Hose connections, or Trailer Hose connections. Identify by inside and outside diameters and continuous markings on the outside surface. 3/8" I.D.TYPE B (FRONT VIEW) BENDIX BW304M<>U TYPE B 3/8 SE J1402b BCK VIEW DOT U 10/74 3/8 I&II BW-304-M HOSE is available as follows: PC. NO. DESCRIPTION Ft. Coil Carton N 100 Ft. Coil Carton 250 Ft. Coil Reel ORDER BY PIECE NUMBER TYPE BW-432-M TYPE B HOSE is of similar construction to BW-101-M TYPE B HOSE but has larger inside and outside diameters. It is used in special cases requiring larger hose than the standard Type BW-101-M. Identify by inside and outside diameters and continuous markings on the outside surface. BW-127-M HOSE is available in a maximum length of 50 Ft. It is supplied as follows: 1/2" I.D. TYPE B (FRONT VIEW) BENDIX BW432M<>U TYPE B 1/2 SE J1402 BCK VIEW DOT U 10/74 1/2 I&II PC. NO. DESCRIPTION Ft. Coil Bulk Ft. Coil Bulk Ft. Coil Bulk ORDER BY PIECE NUMBER 3/8" P.T. Conn. Swivel Conn. 3/8" P.T. BW-432-M Type B 1/2" I.D. x 7/8" O.D. 1/2" I.D. TYPE B HOSE 76 Overall Length Hose ssembly Overall Length Hose ssembly Overall Length Hose ssembly Overall Length Hose ssembly Overall Length Hose ssembly 18" " " " " " " " " " " " " " "

77 ir Brake Hose and Fittings Tubings and Fittings 07 Conn. Swivel Conn. Stud N BW-304-M Type B 3/8" I.D. x 3/4" O.D. 3/8" I.D. TYPE B HOSE Hose Overall ssembly Length 15-1/ / / / N 24-1/ Hose Overall ssembly Length 24-7/ N 26-7/ / / / Hose Overall ssembly Length / / / / Hose Overall ssembly Length 45-1/ / / / FOR 3/4 O.D. x 3/8 I.D. HOSE Hose Connector For BW-101-M & BW-304-M Hose Shell Body Pipe Th d. Hose Connector Body P.T. 1/4" /8" /2" FOR 3/4 O.D. x 3/8 I.D. HOSE Sleeve Hose Union For BW-101-M & BW-304-M Hose Hose Sleeve Nut Union Body 2 Required 2 Required N Nut Body FOR 3/4 O.D. x 3/8 I.D. HOSE Hose Connector (Swivel) For BW-101-M & BW-304-M Hose Shell Stud 1/4" Pipe Th d. Hose Connector (Swivel) Stud Shell N N

78 Tubings and Fittings 07 Hose Fittings Pipe Th d. Body Shell Shell and Spring ssy Spring Guard FOR 3/4 O.D. x 3/8 I.D. HOSE Hose Connector with Spring Guard For BW-101-M & BW-304-M Hose Hose Connector with Spring Guard Body P.T. 1/4" /8" /2" N Pipe Th d. Body Sleeve Nut Spring Guard Hose Connector with Spring Guard Hose Connector Spring with Body Sleeve Nut Guard Spring P.T. For Hose 1/4" 3/8" I.D. Types & B N N 3/8" 3/8" I.D. Types & B N N 3/8" 7/16" I.D. Types & B /2" 3/8" I.D. Types & B N N Hose Fittings Hose Connector Hose For Connector Body Sleeve Nut P.T. Hose No. 1/2" BW-101 & 304-M N /4" BW-101 & 304-M N N /8" BW-127 & 348-M /8" BW-101 & 304-M N Pipe Th d. Body Sleeve Nut 78

79 Hose Fittings & Misc. Tubings and Fittings 07 Hose Suspension Spring Spring Description 3/4" Dia.-Std N 1" Dia.-H.D /16" Dia.-H.D Connection Tag For Hose Line N Control Connection Tag For Control Hose Line N Hose Couplings V.M.R.S Standard Die Cast Filter Screen Coupling Identification N None None *275824* None None N N None * With 1/2" Nipple N 1/2" P.T. Filter Screen Packing Ring TRU-CUPL Hose Couplings Hose Filter Coupling Screen Coupling Identification N None Control N None N N Control N N Filter Screen Packing Rings N Fits ll Couplings N Standard Double Lip Fits ll Couplings 79

80 Tubings and Fittings 07 Couplings Dummy Couplings Hole Dummy Coupling with Chain Rivet Hole Chain New Eye Dia N None 1/8" N None None N Included None None None Hole Dummy Coupling Hole New Dia N None N 3/16" Chain ir Dryers 08 Water Separator and Trailer ir Dryer Cyclone DuraDrain Water Separator Removes moisture Purge Nut Kit Mounting Spacer Kit /8" NPT "Out" 2-1/2" 1/4" Mounting Hole 3/8" NPT "In" New /4" Trailer System-Guard ir Dryer Removes both moisture and solid contaminants Control Outlet Mounting This Side Control Inlet New /8" Outlet Inlet 11-3/16" 2-1/2" 80 ll and Control ports 1/4" NPT

81 Filters ir Dryers 08 PuraGuard Filter For service new replacement assembly use a PuraGuard QC Filter Maintenance Kit Rebuild Kit Included In Kit Included In Kit PuraGuard QC Filter 4-5/16" 6-1/2" Mounting Bracket Kit Cartridge Kit /2".5" x.36" Mounting Slot 7-3/8" F-3 In-Line Filter Removes Solid Contaminants New /4" P.T. 1/4" P.T. 81

82 ir Dryers 08 D-2 & D-4 ir Dryer D-2 ir Dryer End Cover vailable Remanufactured Exchange V.M.R.S Pipe Plug Outlet w/integral Check Valve 21-3/16" D-2 ir Dryer Field Installation Kits For Trucks Reman. Inlet/ Exch. New Outlet Size Remarks RX N 1/2" P.T. 12 V.D.C W. Heater /Maintenance Information Maintenance Kits: Inlet Inlet Purge Line Port Back Side New Description Desiccant Cartridge Refill Kit Desiccant Cartridge Kit X Reman. Desiccant Cartridge N Check Valve Maintenance Kit N Purge Valve Maintenance Kit N Thermostat Maintenance Kit Thermostat Cover Maintenance Kit 6-15/32" End Covers Reman. Exch. New Remarks RX 24 V.D.C W. Heater RX N 12 V.D.C W. Heater RX V.D.C W. Heater D-4 ir Dryer Reman. D-4 ir Dryer ssemblies D-4 D-9 ir Dryer D-9 ir Dryer Reman. Reman. Exch. New Exch. Heater Volts Ports Comments X /2 P.T X RX 12 3/4 P.T. Extended Purge Maintenance Kits Description X Reman End Cover 12V 1/2" Ports N Thermostat Kit (single term.) Major Kit Purge Valve Kit Seal Kit N End Cover Kit Desiccant Cartridge Kit Thermostat Kit (double term.) N Mounting Bracket Kit RX Reman. Desiccant Cartridge Thermostat Cover Kit (single) 82

83 D-9 ir Dryer ir Dryers 08 D-9 ir Dryer More Desiccant Works Longer Compact Size Saves Space Remanufactured Exchange V.M.R.S " Standard 16.5" w/extended Purge 7.2" Description N Check Valve Kit 1/2" Check Valve Kit 3/4" X Reman. Exchange Desiccant Cartridge New Desiccant Cartridge K D-9 Integrated PuraGuard Coalescing (IPC) Desiccant Cartridge New Kit Hard Seat Purge Valve Kit 12V-75W Hard Seat Purge Valve Kit 24V-75W Hard Seat Purge Valve Kit 24V-100W Hard Seat Purge Valve Maintenance Kit Soft Seat Purge Valve Kit 12V-75W Field Modification Kit (Kit Included) Soft Seat Purge Valve Kit 24V-75W Soft Seat Purge Valve Kit Maintenance Kit DLU Purge Valve Kit 12V-75W DLU Purge Valve Kit 24V-75W X Reman. Soft Seat Purge Valve sm. Kit 12V-75W X Reman. Soft Seat Purge Valve sm. Kit 24V-75W Heater & Thermostat Kit 12V-75W Heater & Thermostat Kit 24V-75W Heater & Thermostat Kit 24V-100W N Heater Electrical Splicing Kit Exhaust Cover Kit N Silencer Kit Bracket Kit Universal Mounting Plate *K Universal Check Valve Kit End Cover Port Purge Valve Housing Check Valve * with Universal Check Valve Kit Only Safety Valve " Port New Style End Cover Check Valve Control Port Port Heater & Thermo Wire Harness & Connector Heater & Thermo Connection Port Purge Exhaust Port Port Detail Parts or assemblies not displaying a part number and not contained in a kit RE NOT VILBLE New Reman. Exch. Purge Volume Purge Valve Port Size Heater Notes X Std. Hard 1/2" 12V X Std. Hard 3/4" 12V Std. Hard 3/4" 24V X Std. Soft 1/2" 12V X Std. Soft 3/4" 12V X Extend Soft 3/4" 24V Std. DLU 1/2" 12V Std. DLU 3/4" 24V Std. Soft 1/2" 12V Drop In** X Extend Hard 1/2" 12V RX Extend Hard 3/4" 12V Extend Hard 1/2" 24V X Extend Hard 3/4" 24V X Std. Hard 1/2" 12V Freightliner DTN - K Std. w/ipc Hard 1/2" 12V Cascadia*** **For use with Holset Series QE Compressors only ***Other D-9 air dryer models can not be used in this application. Exhaust Cover Old Style End Cover Wiring Harness & Connector N Universal Mounting Plate

84 ir Dryers 08 D-SP ir Dryers D-SP ir Dryer System Purge 5.62" Widest V.M.R.S D-SP ir Dryers & Field Installation Kits D-SP ir Dryer w/ SC-PR Valve New D-SP ir Dryer New Heater & Thermostat Volts- Watts (See Note 2) v-90w Control 1/4" PT 11.07" Height v-90w Note 1: ll replacement air dryers include N, wire harness and splice kit. Note 2: 12 & 24 volt D-SP air dryers are identified by connector color White = 12v, Gray = 24v Heater & Thermostat Connector 1/2" 1/2" Maintenance Kits Desiccant Cartridge Kit Purge Valve Kit Check Valve Kit Silencer Kit N Turbo Cut-off Kit Heater & Thermostat Kit 12V V Wire Harness & Splice Kit N D-SP ir Dryer Cartridge Tubing Elbow Single Check Valve (Kit ) Make-Up ir Line (Kit ) Port dapter Fitting (Kit ) Port dapter Fitting (Kit ) 1/2" PT 1/2" PT SC-PR Single Check Protection Valve must be used in conjunction with the D-SP ir Dryer New Do not remove rear cover of D-SP air dryer. The components under the cover are not serviceable. D-SP ir Dryer Drop-In Tubing Elbow 84

85 D-IP ir Dryer ir Dryers 08 D-IP ir Dryer Integral Purge ir Dryer 9.25" Widest V.M.R.S Description Desiccant Cartridge New Desiccant Cartridge Remanufactured Integrated PuraGuard Coalescing (IPC) Desiccant Cartridge New Kit X " Height Cartridge Bolt Kit Check Valve Kit Volt Heater & Thermostat Kit Control 24 Volt Heater & Thermostat Kit Wire Harness & Splice Kit N Mounting Bracket Kit Silencer Kit *Extended Purge Kit 3/8" U-Bolt N *Extended Purge Kit 1/2" U-Bolt N *For extended purge air dryers only; includes 90 in 3 reservoir. For purge valve kits see the D-IS and D-IP ir Dryer Purge Valve Maintenance Kits on page 87. 1/2" P.T. Heater & Thermostat Connector 1/2" P.T. Reman. Heater & New Exch. Thermo. Port Port Volts-Watt Comments X 1/2" PT 1/2" PT 12v - 90w Notes 3, 4, 5, X 1/2" PT 1/2" PT 24v - 90w Notes 3, 4, 5, X 1/2" PT 1/2" PT 12v - 90w Notes 1, 3, X 1/2" PT 1/2" PT 12v - 90w Notes 2, 3, 4, 5, X 1/2" PT 1/2" PT 24v - 90w Notes 3, 4, 5, 6, X 1/2" PT 1/2" PT 12v - 90w Notes 3, 4, 5, 6, 7 Note 1 - No upper or lower mounting bracket. Note 2 - Has 1/8" PT ECON port (plugged). See illustration for port location. Note 3 - ll replacement air dryers include N (wire harness and splice kit). Note 4-12 & 24 volt air dryers are identified by connector color - White = 12v, Gray = 24v Note 5 - Center to center of slots in both mounting brackets 5.64 inches Note 6 - Includes (mounting bracket kit) Note 7 - Extended Purge Universal Mounting Plate (Can be used to mount any Bendix air dryer to vehicle) Exhaust Cover (available as a separate item) Wire Harness ssembly (Use Kit N) D-IP DI ir Dryer Drop In Reman Port Port Heater & Thermo. Volts-Watt Comments X 1/2" PT 1/2" PT 12v - 90w Notes 1, 2, 3 Note 1 - ll replacement air dryers include N (wire harness and splice kit) and (mounting bracket kit). Note 2-12 & 24 volt air dryers are identified by connector color - White = 12v, Gray = 24v Note 3 - Includes Drop-In Check Valve Kit 85

86 ir Dryers 08 D-IS ir Dryer D-IS ir Dryer Spin on cartridge V.M.R.S Reservoir (Located between Reservoir and Dryer) D-IS ir Dryer to Reservoir o-rings (2 used) Integrated Purge Reservoir Desiccant Cartridge Safety Valve D-IS ir Dryer Governor Heater & Thermostat D-IS ir Dryer This port plugged on DRM applications Pressure Protection Valves (4) Purge Reservoir Drain Valve (Not Shown) Pressure Protection Valves (4) Purge Valve Location Mounting Bolt and Washer - (3) ccessory Ports (4) 1/4 NPT ir Suspension Port KITS ND SERVICE PRTS D-IS ir Dryer to Reservoir o-rings (2 used) Check Valve Replacement Kit Desiccant Cartridge Replacement Kit Governor and Check Valve Replacement Kit Governor Gasket Heater & Thermostat Replacement (12 volt) Heater & Thermostat Replacement (24 volt) Integrated PuraGuard Coalescing (IPC) Desiccant Cartridge New Kit K Mounting Bolt Kit Protective Boots (for pressure protection valves) Safety Valve Splash Shield Kit (includes bracket and cover) Splash Shield Cover N Silencer Kit Wiring Harness & Splice Kit N Specialty Kits dapter Block and Check Valve Kit Check Valve Kit for dapter Block Exhaust Cover Kit for Purge Valve Governor (KB low range) and Check Valve Kit SEC 21 PRI NOTES: 1. For purge valve kits see the D-IS and D-IP ir Dryer Purge Valve Maintenance Kits on page There are no kits available for the pressure protection valves. These are not serviceable items - see warning below. 86 '' Port* *D-IS air dryers with a plugged port '' can not be interchanged with those that do not have a port in this location. WRNING: Do not attempt to adjust or service the Pressure Protection valves. Incorrect pressure protection valve settings can result in automatic application of vehicle spring brakes without prior warning.

87 D-IS ir Dryer ir Dryers 08 on D-IS ir Dryer (Ref.) (Note 2) (Note 2) (Note 2) Port* Reman Primary Port Primary Port Opening Pressure Secondary Port Secondary Port Opening Pressure ccessory Ports Opening Pressure Suspension Port Opening Pressure Heater Voltage (90 Watt) Comments X 1/2 PTC 103psi 1/2 PTC 109psi 55psi 85psi 12 GMT560-C (obsolete) Plugged X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 24 Orion Bus X 1/2 PTC 103psi 1/2 PTC 109psi 55psi 85psi 12 GMT560-T (obsolete) Plugged X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 12 Generic 12V Plugged X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 12 Generic 12V Plugged X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 24 Generic 24V Plugged X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 24 Generic 24V (Note 1) Plugged X 1/4 NPT 103psi 1/4 NPT 109psi 109psi 109psi 12 Peterbilt Plugged X 1/4 NPT 103psi 1/4 NPT 103psi 103psi 109psi 12 DLU Operation Plugged X 1/4 NPT 103psi 1/4 NPT 109psi 109psi 109psi 12 Kenworth Plugged X 1/4 NPT 103psi 1/4 NPT 109psi 109psi 109psi 12 Kenworth (Note 2) Plugged /4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 12 International (Note 2) X 1/2 PTC 103psi 1/2 PTC 109psi 55psi 85psi 12 GMT560-C (Note 2) X 1/2 PTC 103psi 1/2 PTC 109psi 55psi 85psi 12 GMT560-T Note 1 - Contains three ccessory ports - all other D-IS air dryers shown have 4 ccessory ports. Note 2 - D-IS air dryer has 1/4" NPT auxiliary inlet port. D-IS and D-IP ir Dryer Purge Valve Maintenance Kits Original Kit Piece Number Description Configuration / Installation D-IS / D-IP ir Dryer Purge Valve ssembly Kit for climate conditions D-IS above -40 C (-40 F) / D-IP EverFlow air dryer modules D-IP Drop-In ir Dryer D-IS / D-IP ir Dryer rctic Purge Valve ssembly Kit for climate D-IS conditions between -40 C to -50 C (-40 F to -58 F) / D-IP EverFlow air dryer modules D-IP Drop-In ir Dryer Purge Valve ssembly Kit for climate conditions D-IP ir Dryer Discharge Line Unloader above -40 C (-40 F) Replacement Kit Piece Number K K K K K rctic Purge Valve ssembly Kit for climate conditions between -40 C to -50 C (-40 F to -58 F) D-IP ir Dryer Discharge Line Unloader K Purge Valve Maintenance Kit for climate conditions above -40 C (-40 F) rctic Purge Valve Maintenance Kit for climate conditions between -40 C to -50 C (-40 F to -58 F) Purge valve maintenance kits will no longer be offered. Select the appropriate purge valve assembly kit from those shown above that best matches your application. 87

88 ir Dryers 08 D-IS ir Dryer Bracket B C Figure 1 B C D-IS ir Dryer used on DRM Dryer Reservoir Module D-IS D-IS Reman. on D-IS '' ccessory Heater New Exch. ir Dryer Port* Suspension Ports Voltage (Reference) Plug Port (Qty.) (90 Watt) X without 1/4" NPT 1/4" NPT (4) X without 1/4" PTC 1/4" NPT (3) 3/8" PTC (1) X without 1/4" NPT 1/4" NPT (4) X without none none without 1/4" PTC 1/4" NPT (3) 3/8" PTC (1) 24 B Figure 2 22 SEC 21 PRI and Remanufactured D-IS air dryers do not include DRM Reservoirs or Purge Volume Reservoirs. C Figure 3 '' Port *D-IS air dryers with a plugged port '' can not be interchanged with those that do not have a port in this location. Bracket Reservoirs for DRM Dryer Reservoir Module New Number of 'B' Dia. 'C' Length Compartments Comments Figure N 9" 53.5" 2 Steel N 9" 55.5" 2 luminum " 26" 3 Steel N 9" 29.8" 2 Steel N 12" 56.1" 3 Steel 1 ** N** 9" 53.5" 3 Steel 1 **for use on vehicle with FreedomLine transmission & has an integral 610 in 3 chamber B C Figure 4 Purge Volume Reservoirs New Volume Mounting 'B' Dia. 'C' Length (Cubic Inches) Bracket Figure Comments " 3.9" 200 Included 2 Standard N 9" 6" Hole SE Mtg. 3 Extended Purge " 3.9" Hole SE Mtg. 3 Standard " 3.9" 200 Included 4 Standard PTC = Push to Connect 88

89 EverFlow Module ssembly ir Dryers 08 EverFlow Module ssembly ir Dryer EverFlow & New Voltage Type New Reman. Exch. Mounting Bracket Module Mounting Bracket Cable ssembly Kit Port Location D X Shown X D-IP X Shown alpha Part of Dryer Shown 12 D-IS DN beta Bracket Opposite For model specific service kits see the individual air dryer page. EverFlow Module Mounting Bracket EverFlow Module Mounting Bracket lpha EverFlow Module Beta Cable ssembly - Kit Port EverFlow Module Mounting Bracket Cable ssembly - Kit ir Dryer Mounting Bracket Port Port Ports (5) D-IP EverFlow ir Dryer ssembly D-IS EverFlow ir Dryer ssembly Port Port ir Dryer Mounting Bracket D-9 EverFlow ir Dryer ssembly EverFlow ir Dryer Module Electrical Connector Retrofit Kit* New New Voltage V V 1/8" NPT Control Dryer #2 *Includes EverFlow module & hardware does not include air dryers. 1/8" NPT Control Dryer #1 3/8"-16 UNC x.7 in. deep Mounting Holes (2) 1/8" NPT RES 1/8" NPT Control Governor 89

90 Fan Clutch For Fan Clutch Information Visit or call

91 Tractor: EC-60 Electronic Conrtol Units (ECUs) ntilock 13 Bendix EC-60 dvanced (Cab) System ll shown are 12 Volt, 4 Sensor, 4 Modulator systems with TC, PLC and communicate over J1587 and J1939 OE New Superseding * * Customers Include * * * * International * * International * - Volvo/Mack * * * - International * - International K K021416* - PCCR *The vehicle VIN number must be specified when ordering Bendix EC-60 dvanced ECUs, since the ECU is individually configured for the vehicle. Bendix EC-60 Standard (Cab) System ll shown are 12 Volt, 4 Sensor, 4 Modulator systems that communicate over J1587 and J1939 OEM New Superseding Customers Include PLC Yes International Yes K Yes K International Volvo/Mack Yes Mack - K K International Yes K K International Yes K K PCCR Yes Bendix EC-60 Standard (Frame) System ll shown are 12 Volt, 4 Sensor, 4 Modulator systems that communicate over J1587 OE Superseding Customers Include PLC K Yes K GM Yes GM International K International Yes K GM Yes GM K Yes K K International Yes K K GM Yes K K GM Yes 91

92 ntilock 13 Tractor: EC-60 ECUs Bendix EC-60 Premium (Cab) System ll shown have traction control, and communicate over J1587, J1939 and PLC (except 24 volt ECUs*) OE Superseding Input Voltage Sensors Modulators Customers Include K International K International K K International K Volvo/Mack K Volvo K Volvo International K K K K International K K PCCR K K International K K International K K International K K *Cab EC-60 Premium System using 24 volt (No PLC) K K PCCR Bendix EC-60 Premium (Frame) System ll shown have traction control, and communicate over J1587, J1939 and PLC (except 24 volt ECUs*) 92 OE Superseding or Family Sensors Input Voltage Customers Include K K GM K GM K International K GM K GM K International K K K International K K International K K GM K K GM K K GM K K GM *Frame EC-60 Premium System using 24 volt (No PLC) K

93 Tractor: EC-30 & Gen 4/5 ECUs ntilock 13 EC-30 Electronic Controller EC-30 ECU Connectors are black Gen 4/5 ECU New Sensors/ Modulators Traction Control S/4M Yes Engine Communication J1939 Dash Support Customers Include (Comments) S/4M Yes - Freightliner / Mack S/4M Yes J1939 Yes GMC Yes International S/4M Yes - International S/4M Yes Yes International S/4M Yes Yes GMC S/4M Yes - Volvo S/4M Yes S/4M Yes - Mack S/4M Yes S/4M Yes - J1939, J S/4M Yes - - Volvo (EC-16 / EC-17 ECU Replacement) GMC (86 Tooth Tone Ring - EC-17 ECU Replacement) GMC (100 Tooth Tone Ring - EC-17 ECU Replacement) S/4M Yes - (EC-16 / EC-17 ECU Replacement) S/4M S/4M Yes - - J S/4M - - GMC (100 Tooth Tone Ring) S/4M - - GMC (86 Tooth Tone Ring) Gen 4/5 Electronic Controller OE New Sensors/ Modulators Traction Control S/6M Yes J1939 Engine Communication Mounting Comments S/4M Yes J S/4M Yes , , Frame 24 Volt 6S/6M Yes J1939 Configured as 6S/4M BS S/4M N 4S/4M - No Cab , S/6M Yes Configured as 6S/4M BS 1 J S/6M Yes Use for a 6 x 2 vehicle with a tag axle 1 ECU reconfiguration required for 6S/6M and/or Traction Control. The following tools can be used for reconfiguration: Bendix Com Diagnostic Software (free download available from or Nexiq Pro Link application card (Nexiq p/n ). NOTE: Gen 4/5 ECUs were formerly marketed under the Eaton brand name - 93

94 ntilock 13 M-32 & M-32QR ntilock Modulators M-32 and M-32QR ntilock Modulators V.M.R.S (Port 2) (Port 1) Mounting Holes (2).35" Dia. M-32QR Modulator Exhaust (Port 3) M-32 Modulator Electrical Connector (Twist-Lock Shown) OE New Description & Port Voltage Terminal / Connector Type Customers Include M-32 Modulator NPT 12 Volvo, Mack, Peterbilt, Kenworth Twist-Lock M-32QR Modulator NPT 12 Bluebird M-32 Modulator (w/snorkel) NPT M-32 Modulator (w/snorkel) NPT M-32QR Modulator PTC M-32QR Modulator NPT M-32 Modulator NPT 12 Metric thread Packard Oshkosh International PTC = Push-To-Connect NPT = Pipe Thread Connector (Packard Shown) M-30 Modulator (Superseded by the M-32 and M-32QR modulators) M-30 to M-32 and M-32QR ntilock Modulator Changeover M-30 antilock modulators are no longer available. M-32 and M-32QR modulators are available for service. ll shown use Packard Connectors and 12 volt supply voltage. M-30 M-32 New Description & Port PTC NPT M-32QR Modulator NPT NPT PTC M-32 Modulator PTC M-32QR Modulator NPT NPT & 5/8 PTC Customers Include International Ford GM 94

95 T-3 & TR-3 Traction Relay Valves ntilock 13 T-3, TR-3 Traction Relay Valves T-3 Traction Relay Valve TR-3 Traction Relay Valve OE New Superseding Piece No. Valve Description Crack Pressure PSI Connector Type Voltage Parts (Bracket, fittings, etc.) Customers Include Twist-Lock T-3 Remote Traction Relay Metric thread 24 - Oshkosh Twist-Lock 12 n/a Twist-Lock 12 n/a TR-3 Traction Relay Valve 5.5 Twist-Lock Twist-Lock Volvo Twist-Lock Kenworth xle Modules xle Module ssemblies are not available as a complete assembly. with individual components as needed. xle Module Replacement Valve Description TR-3 Traction Relay Valve (5.5 psi) QR-1 Quick Release Valve R-15 Relay Valve (5.5 psi) R-12 Relay Valve (5.5 psi) M-32 Modulator M-32 Modulator R-12 Relay Valve M-32 Modulator Quick Release Valve xle Module Relay Valve Version R-15 Relay Valve xle Module Quick Release Valve Version M-32 Modulator xle Module Relay Valve Version 95

96 ntilock 13 Trailer BS: TBS-6 & BR9235 TBS-6 Trailer BS Module ll TBS-6 Trailer BS Modules communicate over PLC and have a 4 port relay TBS-6 Trailer BS OE New Description Default Configuration uto Configurable To: J1587 vailable TBS-6 Standard 2S/1M None No TBS-6 Premium 2S/1M - Dolly 2S/2M - xle; 4S/2M - Side; 4S/3M - Side/xle Yes TBS-6 Standard 2S/1M - Dolly None No TBS-6 Premium 2S/1M 2S/2M - xle; 4S/2M - xle Yes BR9235 BS Modulator/Relay Valve BR9235 BS Modulator/ Relay Valve OE New Description Port Designations Modulator Relay Valve 3/4" NPT 4 x 3/8" NPT Modulator Relay Valve with Bracket 3/4" NPT 4 x 3/8" NPT TBS-6 Harnesses and Cables OE New Description Length 80" WS-24 Wheel Speed Sensor Extension " " ECU Pigtail - Standard Power - 60" S/1M Power - 234" ECU Pigtail - Premium Power - 60", Diagnostic - 9" S/1M Power - 234", Diagnostic - 9" ECU Pigtail - Premium Power - 60", Modulator - 36", Diagnostic - 9" S/2M Power - 234", Modulator - 36", Diagnostic - 9" ECU Pigtail - Premium Power - 60", Modulator - 36", Sensors - 60", Diagnostic - 9" S/2M Power - 234", Modulator - 36", Sensors - 60", Diagnostic - 9" " 5-pin Packard, Non-Terminated Warning Lamp - 10" Trailer Power Harness " 5-pin Packard, Non-Terminated Warning Lamp - 10" BR9235 Remote 36" Modulator Harness 280" J1587 / J1708 Remote 120" Diagnostic Harness 72" 96

97 Trailer BS: MC-30, -18 & MC-12 ntilock 13 MC-30 Trailer BS Modules The MC-30 Trailer BS Modules are available for service. OE New Description Mounting Default Configuration uto Configurable To: MC-30 Trailer BS Module Tank 2S/2M - xle; 2S/1M Bracket 4S/2M - Side 2S/2M - xle; 2S/1M Tank 2S/2M - xle; 2S/1M * Tank 2S/2M - xle; 2S/1M * Bracket 2S/2M - xle; 2S/1M S/2M - xle; 2S/1M EC-30 Trailer BS ECU * - 2S/2M - xle; 2S/1M *The service assemblies contain J15787 and PLC (power line carrier). MC-30 Trailer BS -18 Trailer BS Modules The -18 Trailer BS Modules are no longer available. TBS-6 kits are available for service. Bendix TBS-6 Replacement Kits -18 (Reference Only) Description B ECU 2S/1M With Short - 60" Pigtail 2S/2M - Side K S/2M - Side K S/1M With Long - 234" Pigtail 2S/2M - Side K S ssembly S ssembly S ssembly S ssembly S/2M - Side K B ssembly K K S ssembly K K K K B ssembly B ssembly B ssembly S ssembly K K K K S ssembly K K K K Trailer BS TBS-6 Trailer BS MC-12 Trailer BS Modules The MC-12 Trailer BS Modules are no longer available. TBS-6 kits are available for service. Note: The MC-12 was only available in 2S/1M configurations. Description MC-12 BS ssembly for Trailers MCE-12 BS ssembly for Dollies With 60" 5-pin BS Pigtail With 234" 5-pin BS Pigtail Bendix TBS-6 Replacement Kits With 18" 4-pin BS Pigtail With 96" 4-pin BS Pigtail With 180" 3-pin BS Pigtail MC-12 Trailer BS 97

98 ntilock 13 Sensors: WS-24 Wheel Speed Sensors Bendix WS-24 Wheel Speed Sensors 0 (Straight) Bendix WS-24 Wheel Speed Sensors 90 Bendix WS-24 Wheel Speed Sensors Clamping Sleeve Included with all WS-24 Sensors New universal clamping sleeves have a Dynamark symbol stamped as shown. NOTE: Early WS-20 clamping sleeves have BW in a diamond symbol stamped and cannot be used for WS-24 sensors. Connectors vailable OE New Body Style Degree K K Straight Harness Length 12" Connector Type Customers Include Trailer OEMs. Peterbilt, Degree 75" Kenworth DIN Straight 78" Kenworth, Mack Degree 63" Volvo, Blue Bird Straight 66" Degree 60" Degree 75" Degree 40" Straight 75" Straight 40" DT04 Peterbilt, Kenworth, Volvo International WS-20 Wheel Speed Sensor Replacements WS-20 wheel speed sensors are no longer available Delphi Metripack Series Connector CP P (280M) Delphi Metripack Series Connector GT 150 Delphi Metripack 280 Series Connectors Deutsch DTM06-2S Connector NOTE: Deutsch model number "DTM06-2S" molded into connector body B P (280F) Deutsch DT04-2P Connector NOTE: Deutsch model number "DT04-2P" molded into connector body WS-20 WS-24 New Harness Length Standard 2-Pin DIN Barrel Connector Wire Retainer N Body Style Connector Type " Packard (150.2) degree " Deutsch DTM Straight 63" Packard (150.2) Previous Bendix Wheel Speed Sensors The WS-24 sensor fi t and function is compatible with all previous Bendix wheel speed sensors (when used with correct clamping sleeve - see above). 98

99 Sensors: Other Sensors & Tools ntilock 13 Bendix ESP Sensors OE New Type Description SS-60 Steer ngle Sensors Connector Type Straight K K Right angle YS-60 YW Rate Sensor PS-60 Pressure Sensor Tab Straight Connector Steering ngle Sensor 90 Connector Steering ngle Sensor BS Diagnostic Tools New Description RDU - Remote Diagnostic Unit RDU adapter - 6 pin to 9 pin adapter cable RDU adapter - 9 pin to 9 pin adapter cable RDU plus 6 pin to 9 pin adapter cable RDU plus 9 pin to 9 pin adapter cable Yaw/Lateral ccelerator Sensor Package Brake Demand/ Load Sensor TRDU - Trailer Remote Diagnostic Unit TRDU adapter - 7 pin connector for TRDU TRDU plus 7 pin connector J1587 Trailer Diagnostic Cable (6 pin) Tractor RDU TRDU and dapter BW2329 Com PC Diagnostic Software (free download available from or order a CD from the Literature Center on K DataLink BS Monitoring Unit DataLink Monitor K Bendix Com Diagnostic Software BW2329 (visit 99

100 Electonics 15 SmarTire TPMS by Bendix CVS SmarTire Tire Pressure Monitoring Systems (TPMS) by Bendix CVS Retrofit Kits, Parts and Tools C B New Description SmarTire Tire Pressure Monitoring System Retrofit Kits SmarTire TPMS 6 Wheel Kit SmarTire TPMS 8 Wheel Kit (Coach) SmarTire TPMS 10 Wheel Kit SmarTire TPMS 6 Wheel Kit - Super Single Parts N Sensor / Transmitter with Cradle N Strap-Stainless Steel Clamp N Cradle Warning Light Kit Tools and Diagnostic ids SmarTire Maintenance Tool SmarTire Low Frequency Tool SmarTire Diagnostic Cable - Sensor (transmitter) B - Receiver C - In-Cab Display Components Included In Retrofit Kits B C Maintenance Tool (Sold Separately) 100

101 ET-2 & ET-S2 Electronics 15 ET-2 Electronic Throttle Pivot Pin Kit Lever Shaft Spring Kit V.M.R.S. No ET-2 Electronic Throttle ssembly Stamped Here Treadle Cover Not Supplied With Replacement Cable ssembly New O.E. Major Rebuild Kit Comments Ford Roller Mounting Base ET-S2 Electronic Treadle V.M.R.S. No New Treadle & Potentiometer Piece No. Spring Kit Replacement Kit (Cummins) (DDC) (Caterpillar) Connector Potentiometer (Detroit Diesel version shown) Treadle Mounting Plate Piece number stamped on opposite side for identification 101

102 On-Line Bendix Literature Center t Your Bendix announces exciting improvements to our on-line literature center, focused on making it easier for you to order Bendix literature. Our streamlined on-line ordering process is fast and easy to use, and puts the most up-to-date Bendix product and technical literature right at your fi ngertips 24/7. ll literature will be ordered directly from the on-line Bendix Literature Center... one complete source for all of your literature needs. Sign-up takes just a few short minutes, offering you access to the documents you need to help sell or service Bendix products. ccess our 24/7, on-line literature center rather than calling in orders to ensure accuracy, timeliness, and convenience. To register or to access your existing account, visit and click on the Visit the Bendix Literature Center icon on the homepage, or use the link on

103 From the company you trust for your heavy-duty foundation brake needs, comes Formula Blue brake parts, a complete line of light- and medium-duty hydraulic brake parts for import and domestic vehicles, class 1 6. Brake Pads and Shoes Proven stopping performance Long service life Superior friction attachment Resistance to noise and kind to rotors Formula Blue medium-duty pads are available in both Heavy Duty grade where maximum service life is essential and Premium formulations, where quiet running is a must. Calipers Includes remanufactured and service new versions Fits the broadest range of medium- and light-duty commercial vehicles vailable in semi-loaded and loaded applications to do the complete job right, the fi rst time Superior quality control minimizes service related issues Rotors & Drums Exact application fi t and function Superior casting fi nish Smoother stops Reduced vibration Rust resistant fi nish Brake & Clutch Hydraulics Exact form, fi t and function is the key to Formula Blue brake cylinders, master cylinders, and other key brake components, providing long, reliable service life Hardware Formula Blue brake hardware provides exact form, fi t and function, ensuring quiet reliable operation Comprehensive Coverage Outstanding Value Prompt Proven Sales & Support Expert Technical ssistance Full Electronic Cross Reference Refer to Formula Blue Hydraulic Parts Catalog (BW7348) for a complete listing of hydraulic parts. Find out more. See your Bendix representative, call , or visit

104 Foundation Brakes 22 Steer xle Steer xle Drum Brake pplication Description Piece Number 15 x4 Bendix Brake Hardware Kit HK54 15 x4 Bendix Extended Brake Hardware Kit HK54 15 x4 Meritor Brake Hardware Kit HK55 15 x4 Meritor Q Plus Brake Hardware Kit HK29XLS 15 x4 Bendix Camshaft Repair Kit x4 Bendix Extended Camshaft Repair Kit x4 Meritor Camshaft Repair Kit x4 Meritor Q Plus Camshaft Repair Kit This catalog contains the most common components and kits. Many other applications and variations are available in the Bendix product offering. For a complete listing see Brake Shoe and Hardware catalog BW7248. For Bendix OEM Certified Friction Material refer to BW7224.

105 Drive xle Foundation Brakes 22 Drive xle Drum Brake pplication Description Piece Number 16.5 Dia. Bendix Brake Hardware Kit HK24XLSHM 16.5 Dia. Bendix Extended Brake Hardware Kit HK61XLS 16.5 Dia. Meritor Brake Hardware Kit HK29XLS 16.5 Dia. Meritor Q Plus Brake Hardware Kit HK29XLS 16.5 Dia. Bendix Extended Camshaft Repair Kit Dia. Meritor Q Plus Camshaft Repair Kit This catalog contains the most common components and kits. Many other applications and variations are available in the Bendix product offering. For a complete listing see Brake Shoe and Hardware catalog BW7248. For Bendix OEM Certified Friction Material refer to BW

106 Foundation Brakes 22 Trailer xle Trailer xle Drum Brake pplication Description Piece Number 16.5 Dia. SP Bendix Brake Hardware Kit HK24XLSHM 16.5 Dia. SP Bendix Extended Brake Hardware Kit HK61XLS 16.5 Dia. DP Bendix Brake Hardware Kit HK29XLS 16.5 Dia. DP Bendix Extended Brake Hardware Kit HK29XLS 16.5 Dia. Meritor Brake Hardware Kit HK29XLS 16.5 Dia. Meritor Q Plus Brake Hardware Kit HK29XLS 16.5 Dia. ProPar Brake Hardware Kit HK34XLS 16.5 Dia. Bendix Extended Camshaft Repair Kit Dia. Meritor Q Plus Camshaft Repair Kit Dia. ProPar Camshaft Repair Kit This catalog contains the most common components and kits. Many other applications and variations are available in the Bendix product offering. For a complete listing see S-Cam Overhaul catalog BW7249. For Bendix OEM Certified Friction Material refer to BW7224.

107 Here s the only number you need! IR-BRKE ( ) Get convenient, quick and easy access to the Bendix service and support areas you call most at IR-BRKE ( ). The name says it all. TM IR-BRKE ( ) Bendix Commercial Vehicle Systems LLC IR-BRKE puts you in touch with a host of Bendix experts, including our seasoned technical support professionals, our customer service team, and even order assistance. Get answers to your warranty questions, learn about our latest air brake training schools and so much more. It s all right at your fingertips. Call us today! Call IR-BRKE to reach Bendix Commercial Vehicle Systems LLC. Press 1 for Customer or to Place n Order 2 for Product Technical ssistance (Tech Team) 3 for ir Brake Training 4 for a list of Bendix ftermarket ccount Managers 5 for Ordering Product Literature 6 for bendix.biz Support Specialist 9 Repeat menu 0 for a Bendix Operator Call IR-BRKE ( ) or visit us online at

108 ir Disc Brakes Type Wheel Rotation (typically right hand) Type B Wheel Rotation (typically left hand) Bendix DB22X ir Disc Brake Shown This catalog contains the most common components and kits. Many other applications and variations are available in the Bendix product offering. Visit the literature center on for additional information. 108

109 ir Disc Brakes 23 Kit Pad Kit (axle set) Piece Number DB22X ir Disc Brake DB225 SB (3, 4, 5, 6, 7, 8, 19, 20) (3, 4, 5, 6, 7, 8, 19, 20) (3, 4, 5, 6, 7, 8, 19, 20) Splint Kit (box of 25) (8) Shear dapter (box of 10) (19) Tappet/Boot Kit (wheel end kit) djuster Cover (non-wear sensing - box of 10) SN-7 SK (9, 10, 11) K (9, 10, 11) (20) K (20) K (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) Components Included in Kit K (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) Rubber Bushing Retro. to Metallic Bushing K (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) DU Bushing Kit K (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) Guide Pin, Seal and Boot Kit (wheel end kit) K K (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) II See Data Sheet SD (BW2000) for Guide Pin Identification II39769F0062 II (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) Rubber Bushing Kit II14525 White (5 grams) K White (500 grams) Guide Pin Grease K Green (8 grams) K Green (500 grams) K Bendix Type 14 Universal (2, 14) K Bendix Type 16 Universal (2, 14) ctuator K Bendix Type 18 Universal (2, 14) K Bendix Type 20 Universal (2, 14) K Bendix Type 18/16 Piston Style Truck/Trailer Universal (1, 14) K Bendix Type 18/24 Piston Style Truck/Trailer Universal (1, 14) Spring Brake ctuator K Bendix 20/24 Piston Style Truck/Trailer Universal (1, 14) K Bendix 18/24 Double Diaphragm Style Trailer Universal (1, 14) K Steer and Drive xle "" (23) Caliper Kit K Steer and Drive xle "B" (23) (rationalized) Includes K Trailer xle "" (23) K Trailer xle "B" (23) K Splined Disc Brake - luminum - FF Steer, LMS Bearing Package Splined Disc Brake - luminum - FL Steer, LMS Bearing Package Splined Disc Brake - luminum - R Drive, LMS Bearing Package K Splined Disc Brake - luminum - FF Steer, Standard Bearing Package* Hubs Splined Disc Brake - luminum - FL Steer, Standard Bearing Package* Splined Disc Brake - luminum - R Drive, Standard Bearing Package* K "TN" Trailer* (30) K "TP" Trailer* (30) See hub supplier for these U-shaped - Iron/luminum, LMS/Standard Bearing Packages standard hub products Flat - Iron/luminum, LMS/Standard Bearing Packages Splined Disc Rotor ttaching Kit K ll Splined Disc Rotor pplications (24, 25, 26) mm U-shaped (28, 29) mm U-shaped (28, 29) Severe Duty Splined Disc Kit (24, 25, 26, 27) Heavy Duty Splined Disc Kit (24, 25, 26, 27) Rotor K mm Offset (28) mm Rotor U-shaped (28) K mm Rotor U-shaped (28) II37415N 136mm Rotor U-shaped (28) K mm Rotor U-shaped (28) Trailer xle Pad & Rotor Shield Kit Shields Drive xle Pad & Rotor Shield Kit Steer xle Pad Shield Kit * Universal Replacement with standard bearing configuration and long studs. Contact IR-BRKE if identification assistance is required. 109

110 Literature and Training Materials Form Description Format udio Visual Programs BW2441 ir Brake System Training Program - Interactive CD BW2538 BS/TC/ESP Repair Diagnostics DVD BW7356 DB22X ir Disc Brake Training DVD BW7416 Formula Blue Hydraulic Parts Catalog CD BW7325 Foundation Brake Inspection & Pad Change DVD BW1673-CD Four-part Video System Training with Workbooks CD/Book BW1673-DVD Four-part Video System Training with Workbooks DVD/Book BW1957-CD Four-part Video only CD BW1957-DVD Four-part Video only DVD BW1678 Workbook for BW1673 Book Catalogs BW9100 ir Parts Catalog Only Catalog BW7224 Brake Linings - OEM Stopping Power Brochure BW7248 Brake Shoe Hardware Kits Catalog Catalog BW7348 Formula Blue Hydraulic Parts Catalog Catalog BW1419 FMSI Book Catalog BW9200 Hydraulic Parts Catalog Only Catalog Illustrated Identification Guide Catalog Medium Duty 1992 to Present Catalog BW1114 Quick Reference Catalog BW1115 Quick Reference - Spanish Catalog BW1116 Quick Reference - French Catalog BW7249 S-Cam Overhaul Kits Catalog BW7250 S-Cam Quick Identification Guide Catalog Information BW5057 ir Brake Handbook Handbook BW9600 Data Manual Complete Manual BW2031 Data Manual Complete on CD CD Troubleshooting Cards & Wall Charts Systems BW1555 ir Pressure Balance Test Card BW902 Bus System Wall Chart Wall Chart BW1396 Dual Systems Troubleshooting Card BW2786 Troubleshooting Bendix ESP Stability System Card Cores BW1299 Core Group Wall Chart BW1330 Mini Core Chart Wall Chart For complete product and literature information, visit the Literature Center on our web site at or 110

111 Typical ir Systems 100 TWO WHEEL TOWING TRILER HC-2 Hose Coupling S-5 utomatic Slack djuster Spring Brake C-5 Cut-Out Cock HC-2 Hose Coupling Dummy Coupling SR-2 Valve R-12 Valve Type 36 Brake Chamber HC-2 Hose Coupling 3/8" I.D. Hose QR-1 Quick Release Valve C-5 Cut-Out Cock HC-2 Hose Coupling 3/8" I.D. Hose Dummy Coupling S-5 utomatic Slack djuster SIX WHEEL TRUCK Brake Chamber PP-1 Valve 1/4" Spring Brake Spring Brake SR-1 Valve S-5 utomatic Slack djuster SL-5 Stop Light Switch Dual Brake Valve 1/2" LP-3 Low Pressure Indicator QR-1 Valve 3/8" I.D. Hose ccessory ir Dryer 5/8" 1/4" 1/4" ST-3 Valve PR-4 Valve 1/2" SC-1 Single Check Valve 5/8" 1/2" LP-3 Low Pressure Indicator 5/8" 1/2" 5/8" DC-4 Double Check Valve R-12 Valve 3/8" I.D. Hose 3/8" I.D. Hose 3/8" I.D. Hose R-14 Valve S-5 utomatic Slack djuster Compressor D-2 Governor SC-1 Single Check Valve S-5 utomatic Slack djuster S-5 utomatic Slack djuster 111

112 Typical ir Systems 100 SCHOOL BUS Brake Chamber PP-1 Valve 1/4" S-5 utomatic Slack djuster Spring Brake S-5 utomatic Slack djuster 5/8" Dual Brake Valve SR-1 Valve SL-5 Stop Light Switch R-12 Valve 3/8" I.D. Hose DC-4 Double Check Valve 5/8" 5/8" 1/2" 5/8" 5/8" LP-3 Low Pressure Indicator 1/2" LP-3 Low Pressure Indicator PR-4 Valve ST-3 Valve ccessory SC-1 Single Check Valve 1/2" 1/4" 1/4" ir Dryer 5/8" D-2 Governor 3/4" R-14 Valve 3/8" I.D. Hose R-12 Valve 3/8" I.D. Hose SC-1 Single Check Valve Compressor S-5 utomatic Slack djuster COCH (TG XLE) WITH TWO STEP PRKING BRKE RELESE (DD-3 ctuator) S-5 utomatic Slack djuster Brake Chamber PP-1 Valve Interlock Park Valve DD-3 ctuator Brake Chamber LP-3 Low Pressure Indicator R-12 Valve 3/8" I.D. Hose Dual Brake Valve 5/8" LP-3 Low Pressure Indicator 5/8" 5/8" 3/8" or 1/2" 5/8" 1/4" SL-5 Stop Light Switch TR-3 Valve SL-5 Stop Light Switch 1/2" 1/2" 1/2" PR-4 Valve 1/2" SC-1 Single Check Valve SC-1 Single Check Valve 3/8" or 1/2" 3/4" ST-3 Valve ccessory 5/8" SC-1 Single Check Valve 1/4" 1/4" D-2 Governor DC-4 Double Check Valve ir Dryer 5/8" Compressor 3/8" I.D. Hose R-12 Valve 3/8" I.D. Hose 5/8" R-12 Valve 3/8" I.D. Hose R-12 Valve 5/8" 3/8" I.D. Hose S-5 utomatic Slack djuster S-5 utomatic Slack djuster S-5 utomatic Slack djuster 112

113 Trademarks The COM, D-2, D-4, D-9, DB225, DB22X, DB22X-V, D-IP, D-IS, D-SP, F-3, LWYS LERT, S-5, T-3, T-30, T-6, TR-1, TR-3, TR-6, UTOBRKE, B-921, B-922, BCKSPOTTER, BSIC, BENDIX, BENDIX DESIGN, BLINDSPOTTER, BLUECHROME, BP-1, BP-R1, BR9235, BV-85, BX-2150, BW IN DIMOND, BX DESIGN, C-1, C-3, C-5, C-6, CORELESS, D-2, D-2, DTLINK, DC-1, DC-2, DC-3, DC-4, DD2, DD3, DRM, DS-1, DS-2, DURDRIN, DURFLO 596, DV-2, DYNMRK DESIGN, E-10PR, E-10P, E-10R, E-10, E-12, E-14, E-15, E-2, E-3, E-6, E-7, E-8P, EC-16, EC-17, EC-30, EC-60, ECUTLK, ES BRKES, ESP, ESR, ES, ET-2, ET-S2, EVERFLOW, E-Z-GRIP, FD-1, FD-3, FD-L, FLEX, FORMUL BLUE, HR-1, KNORR-BREMSE, LMS, LP-2, LP-3, LQ-1, LQ-2, LQ-4, LQ-5, M-30, M-32QR, M-32, MC-30, MV-2, MV-3, PBS, PP-1, PP-2, PP-3, PP-5, PP-7, PP-8, PP-DC, PR-2, PR-3, PR-4, PURGURD, QR-1, QR-1C, QRD-2, QR-L, QRN-2, QRN, QUDXVISION, R-12, R-12DC, R-12P, R-14, R-1, R-1C, R-5, R-6, R-7, R-8P, R-8, RD-3, RE-6, RE-6NC, RSP, RV-1, RV-3, SB-4, SB-7, SC-1, SC-2, SC-3, SC-PR, SD3, SDS-9600, SK-7, SL-3, SL-4, SL-5, SMRT TC, SMRTCRUISE, SMRTIRE, SMRTWVE, SN-7, SPICER, SPLINED DISC, SR-1, SR-2, SR-4, SR-5, SR-7, SRC-7000, ST-3, ST-4, SURESTROKE, SV-1, SV-4, SYSTEM- GURD, TC-2, TC-4, TC-6, TC-7, TCS-9000, TE-1, TH-3, TORQUEMSTER, TP-3, TP-3DC, TP-4, TP-5, TR-1, TR-2, TR-3, TR-4, TR-5, TRSP, TRUCK PRODUCTS DESIGN, TU-FLO, TW-11, TW-1, TW-2, TW-3, TW-4, TW-5, VORD, WINGMN, WS-20, WS-24, and XVISION trademarks are licensed to or owned by Bendix Commercial Vehicle Systems LLC. ny references in this catalog to CERT, BERG, BLUEBIRD, CSCDI, CT, CTERPILLR, CUMMINS, DDC, DETROIT DIESEL, DTN, EQUINOX, FORD, FREEDOMLINE, GM, HOLSET, IHC, INTERNTIONL, JOHN DEERE, KELSEY HYES, KENWORTH, MCK, MERITOR, MIDLND, NVISTR, OSHKOSH, PCCR, PETERBILT, SELCO, VOLVO, WGNER, and any other company or trademark are solely for identification and cross reference purposes. The trademarks are the property of their respective companies and are not affiliated with or endorsing Bendix Commercial Vehicle Systems LLC. Bendix Commercial Vehicle Systems LLC does not represent any parts shown as products manufactured or remanufactured by the companies so named herein. 113

114 114 Notes

115 MV-3 SL-4 TRUCK/TRCTOR SYSTEM TRILER SYSTEM System-Guard Trailer ir Dryer C C DB-22X M-32 QR TP-5 DC-4 DB-22X S S Wheel Speed Sensor Cyclone DuraDrain Wheel DB-22X Speed Sensor EC-60 TCS-9000 Modulator TBS ntilock Traction Relay Brake Chamber Slack djuster Safety Valve Brake Valve Steering xle Sensor ir Dryer Compressor Front xle Reservoir Rear xle Reservoir Yaw Rate Sensor PuraGuard QC Modulator ntilock Relay QR-1C Spring Brake Chamber Slack djuster Wheel Speed Sensor Slack djuster TBS-6 Spring Brake Chamber SR-5 BS Indicator Lamp ir disc & drum brakes combined on a single axle are shown for pictoral purposes only. Indicates electrical connection TRUCKS ND TRUCK TRCTORS: TRILERS: IR-BRKE Charging Primary Secondary Park () Parking (Control) Trailer () Trailer (Control) Trailer (Park)

116 Bendix brand air and hydraulic brake products are brought to you by: Bendix, Formula Blue, and select Spicer brand foundation brake products are brought to you by: Plants Huntington 1850 Riverfork Drive West Huntington, IN Bowling Green 346 Central venue Bowling Green, KY cuña 21 Finegan Drive Del Rio, TX ( ) Vancouver Suite Vanier Place Richmond, British Columbia Canada V6V 2J Distibution Centers Huntington 1850 Riverfork Drive West Huntington, IN Mexico City Rio Lerma #108 ext. 2 Fracc. Ind. Tlaxcolpan Tlalnepantla Edo. de Mex (55) Montreal e Croissant njou, Quebec H1J Sparks 1095 Spice Island Drive Suite 101 Sparks, NV Cleveland Street Elyria, OH IR-BRKE BW Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group ll rights reserved 11/2009 Printed in U.S..