AVPTC. Multi-Position, Variable-Speed ECM Based Air Handler with Internal TXV Comfortnet Compatible 1½ to 5 Tons. Contents.

Transcription

1 Multi-Position, Variable-Speed ECM Based Air Handler with Internal TXV Comfortnet Compatible 1½ to 5 Tons Contents Air Handler Nomenclature... Heater Kit Nomenclature... Product Specifications... 3 Dimensions... 4 Airflow Data... 5 Heat Kit Data... 7 Wiring Diagram... 9 Accessories Product Features Internal factory-installed thermal expansion valves for cooling and heat pump applications Variable-speed ECM blower motor ComfortNet Communicating System compatible Auto configuration of the airflow and tonnage in communicating mode Provides constant CFM over a wide range of static pressure conditions independent of duct system CFM indicator Fault recall of six most recent faults Provides adjustable low CFM for efficient fan-only operation Improved humidity and comfort control Built-in compatibility with multi-stage heat pump and cooling applications All-aluminum evaporator coil 3 kw 5 kw electric heater kits AHRI certified; ETL listed Rigid SmartFrame cabinet Cabinet air leakage less than.0% at 1.0 inch H₂O when tested in accordance with ASHRAE standard 193 Cabinet air leakage less than 1.4% at 0.5 inch H₂O when tested in accordance with ASHRAE standard 193 Horizontal or vertical configuration capabilities 1" depth for easier attic access DecaBDE-free thermoplastic drain pan with secondary drain connections Screw-less sides and back helps to reduce condensation when installed in humid locations Foil-faced insulation covers the internal casing to reduce cabinet condensation Galvanized, leather grain-embossed finish Glue-less cabinet insulation retention Tool-less filter access * Complete warranty details available from your local dealer or at To receive the 10-Year Parts Limited Warranty, online registration must be completed within 60 days of installation. Online registration is not required in California or Quebec. SS-G 7/15 Supersedes 1/14

2 Nomenclature A V P T C 18 B 1 4 AA , ,1 Brand Engineering* A Single- Piece Major/Minor Revisions Airhandler *Not used for inventory management Unit Application Refrigerant Charge R Multi Position PSC Motor 4 = R- 410A S Multi Position EEM Motor V Multi Position Variable- Speed Electrical Motor- Commuminacating 1 08/30V, 1 Phase, 60 Hz Cabinet Finish Cabinet Width U Unpainted B = 17½" P Painted C = 1" D = 4½" Expansion Device T Expansion Device Nominal 13SEER V Inverter Tuned Expansion Valve 18 = 1½ Tons 4 = 3½ Tons 4 = Tons 48 = 4 Tons 30 = ½ Tons 60 = 5 Tons Communications 36 = 3 Tons C = ComfortNet TM Compatible HKS X 03 X A AA ,7 Unit Type Revisions HKS Heat Kit for Engineering Revisions Air Handlers Phase Phase A Single Phase 08 V E Three Phase 40 V X No circuit breaker B Single Phase 40 V F Three Phase 08/40 V C Circuit Breaker C Single Phase 08/40 V G Three Phase 460 V D Three Phase 08 V Heating 40 Volts kw kw Cabinet Size (MAX) kw k@ wth 150F limit C C Cabinet kw kw with 170F limit D D Cabinet kw kw X All Cabinet Sizes kw SS-G

3 Product Specifications 4B14A* 30C14A* 36C14A* 4D14A* 48C14A* 48D14A* 60D14A* Nominal Ratings Cooling (BTU/h) 4,000 30,000 36,000 4,000 48,000 48,000 60,000 Blower Diameter 10⅝" 10⅝" 10⅝" 10⅝" 10⅝" 10⅝" 11⅝" Width 6" 8" 10⅝" 10⅝" 10⅝" 10⅝" 10⅝" Coil Connections Liquid ⅜" ⅜" ⅜" ⅜" ⅜" ⅜" ⅜" Suction ¾" ⅞" ⅞" ⅞" ⅞" ⅞" ⅞" Coil Drain Connection (FPT) ¾" ¾" ¾" ¾" ¾" ¾" ¾" Electrical Data Voltage 08/30 08/30 08/30 08/30 08/30 08/30 08/30 Min Circuit Ampacity 4.9/ / /8.6 Max. Overcurrent Device (Amps) Minimum VAC Maximum VAC Blower Motor Full Load Amps (FLA) Horsepower (HP) ½ ½ ¾ ¾ ¾ ¾ 1 Ship Weight (Lbs.) Note: Minimum Circuit Ampacity (MCA) and Maximum Overcurrent Protection (MOP) for blower without supplemental heat installed. Refer to unit nameplate and/or Heat Kit Data for specification with approved accessory heaters installed SS-G 3

4 Dimensions _MIN AOO " (7.8 cm) 1.63" (4.13 cm) 1.45" (3.68 cm) 1" 4.50" (11.43 cm).91" (7.39 cm).93" (7.44 cm) 7.5" (19.1 cm) 5." (13.3 cm) 9.1" DRAIN PORT DETAIL.55" (1.40 cm) C B.55" (1.40 cm) 3.1" (7.9 cm) 1.4" (3.6 cm) 11.3" (8.70 cm).55" (1.40 cm) PLASTIC BREAKER COVER 1.8" (4.6 cm) LOGO LOCATION.17" (5.51cm) SUCTION TUBE LIQUID LINE A G INLET TUBE SEE DRAIN PORT DETAIL H E D 1.73" (4.39 cm) F INLET (FRONT VIEW) 1.73" (4.39 cm) 1" (.54 cm) 19.5" (49.5 cm) INLET (RIGHT SIDE VIEW).55" (1.40 cm) -_MIN- -_MIN- Model A B C D E F G H 4B14A* 45 16⅜ 17½ ¼ 8⅞ 1 30C14A* ¾ 10½ 1⅜ 36C14A* ¾ 10½ 1⅜ D14A* 58 3⅜ 4½ 8¼ 5¼ 1¼ 1⅜ 1⅜ 48C14A* ¾ 10½ 1⅜ 48D14A* 58 3⅜ 4½ 8¼ 5¼ 1¼ 1⅜ 1⅜ 60D14A* 58 3⅜ 4½ 8¼ 5¼ 1¼ 1⅜ 1⅜ 4 SS-G

5 Airflow Data 4B A Low B Low C Low D Low A High B High C High D High C A Low B Low C Low D Low A High B High C High D High C A Low B Low C Low D Low A High B High C High D High D A Low B Low C Low D Low A High B High C High D High C A Low B Low C Low D Low A High B High C High D High Note: The chart is for information only. For satisfactory operation, external static pressure must not exceed value shown on rating plate. Use the CFM adjustment factors of.98 for horizontal left,.95 for horizontal right &.96 for downflow orientations. Airflow data indicated is at 30V without air filter in place. SS-G 5

6 Airflow Data (cont.) 48D A Low B Low C Low D Low A High B High C High D High D A Low B Low C Low D Low A High B High C High D High Note: The chart is for information only. For satisfactory operation, external static pressure must not exceed value shown on rating plate. Use the CFM adjustment factors of.98 for horizontal left,.95 for horizontal right &.96 for downflow orientations. Airflow data indicated is at 30V without air filter in place. Electric Heat Airflow HTR kw B14A* 30C14A* 36C14A* 4D14A 48C14A* 48D14A 60D14A 3 ON ON ON ** 5 ON ON OFF ON OFF ON ON OFF OFF OFF ON ON OFF ON OFF * OFF OFF ON or 5* OFF OFF OFF Note: Airflow data shown applies to the electric heat only in either legacy mode or communicating mode operation indicates Not Rated * Within thermostat user menu, CTK0* communicating thermostat will display 0kW for OFF- OFF- ON dipswitch selection, 1kW for OFF-OFF-OFF dipswitch selection. For match up with a ton outdoor unit: Heater kit application shall not exceed 10 kw. Airflow for 5 kw up to 10 kw heater kits shall be set to 850 cfm speed tap of ON-ON-ON. For match up with a 3 ton outdoor unit: Heater kit application shall not exceed 15 kw. Airflow for 5 kw up to 15 kw heater kits shall be set to 1300 cfm speed tap of ON-OFF-ON. For match up with a 3.5 ton outdoor unit: Heater kit application shall not exceed 0 kw. Airflow for 5 kw up to 0 kw heater kits shall be set to 1500 cfm speed tap of ON-OFF-OFF ** 3 kw heater kit is not applicable for this indoor application. 6 SS-G

7 Heat Kit Data Models 4B14A* Circuit 1 Circuit Single-Point Kit Amps MCA¹ MOP² Amps MCA¹ MOP² MCA¹ MOP² 4.9/ /1.5 18/1 0/5 7/30 30/30 1.7/5.0 3/36 8.9/ /47 48/55 30C14A* 10.8/ / / /4.9 18/1 7/30 3/36 41/47 48/55 0/5 30/30 36C14A* HKSX15XF* HKSX0XF* HKSC15*#* HKSC19C#* HKSC15XF* 10.8/ / /33.3 0/ 8/3 34/38 43/48 0/5 30/ / /40 47/54 /5 43/50 5/5 7/8 93/107 80/90 100/110 4D14A* HKSX15XF* HKSX0XF* HKSC15*#* HKSC0D#* HKSC15XF* HKSC0XF* 10.8/ / /33.3 0/ 8/3 34/38 43/48 0/5 30/ / / / /54 /5 43/50 47/54 5/5 7/8 93/107 80/90 100/110 48C14AA HKSX15XF* HKSX0XF* HKSC15*#* HKSC19C#* HKSC15XF* 10.8/ / /33.3 0/ 8/3 34/38 43/48 0/5 30/ / /40 47/54 /5 43/50 5/5 7/8 93/107 80/90 100/110 All ampacities noted above include air handler motor amps Circuit 1: Single-phase for Air Handlers / Circuit : Three-phase for HKR3 Heater Kits ¹ Minimum Circuit Ampacity (Heater Amps + Motor Amps) X 1.5 ² Maximum Overcurrent Protection =.5 X Motor Amps + Heater Amps * Revision level that may or may not be designated C = Circuit Breaker Option indicates Not Required Only applicable when HKA kits are included in table HKA meets the new U995 requirements for 15 and 0KW heaters MBVC and MBR models SS-G 7

8 Heat Kit Data (cont.) Models 48D14A* HKSX15XF* HKSX0XF* HKSC15*#* HKSC0D#* HKSC15XF* HKSC0XF* HKSC5DC* Circuit 1 Circuit Single-Point Kit Amps MCA¹ MOP² Amps MCA¹ MOP² MCA¹ MOP² 10.8/1.5 0/ 0/5 8/3 30/35 1.7/5.0 34/38 8.9/ / / /54 /5 5/5 7/8 80/ /40 43/50 93/ / / /54 5.0/60.0 7/8 80/90 43/50 115/13 15/150 60D14A* HKSX15XF* HKSX0XF* HKSC15*#* HKSC0D#* HKSC15XF* HKSC0XF* HKSC5DC* 10.8/ / / / /8.6 /4 30/34 36/40 5/59 8.6/ /8.6 5/59 5/59 8.6/ /8.6 74/84 5/5 35/35 40/40 45/60 60/60 60/60 60/60 80/ / /0 37.5/ /54 /5 43/50 47/54 43/50 5/5 74/84 95/ /134 80/90 100/110 15/150 All ampacities noted above include air handler motor amps Circuit 1: Single-phase for Air Handlers / Circuit : Three-phase for HKR3 Heater Kits ¹ Minimum Circuit Ampacity (Heater Amps + Motor Amps) X 1.5 ² Maximum Overcurrent Protection =.5 X Motor Amps + Heater Amps * Revision level that may or may not be designated C = Circuit Breaker Option indicates Not Required Only applicable when HKA kits are included in table HKA meets the new U995 requirements for 15 and 0KW heaters MBVC and MBR models 8 SS-G

9 Wiring Diagram Air Handler P PL VA TRANSFORMER, SEE NOTE 1 30 VAC 3 08 VAC 4 VAC GRND GN GRND L SEE NOTE 7 COM BR C W W1 TH TR 4 CIRCUIT HEATER CONNECTOR LEARN COM 4 V 3 A FUSE SEE NOTE 5 FAULT SEE NOTE 6 RECALL CAS SEE NOTE 6 STATUS LED 7 SEGMENT SEE NOTE 8 DIAGNOSTIC DEHUM DISPLAY 4 CFM LED SEE NOTE 6 O 3 RX LED Y Y1 W 1 W1 GY G C R S1 S S3 S4 S5 S6 S7 S8 S9 S10 S11 S1 S13 DIP SWITCHES TWO-STAGE INTEGRATED CONTROL MODULE CIRCUIT MOTOR CONNECTOR AF SELECT ECM MOTOR HARNESS 1 1 TRIM % COOL AF PROFILE DEHUM ENAE TRIM ENAE HTR KIT(KW) CONT FAN CIRCULATOR OWER GN 4 V THERMOSTAT CONNECTIONS GRND 4V THERMOSTAT CONNECTIONS R W1 W Y1 Y O DISCONNECT DEHUM C FUSE 3 A TO MICRO INDOOR AIR CIRCULATOR WR GRND 08/30 VAC L 40 VA TH TRANSFORMER 4 VAC W1 (1) HEAT 1 COIL/R1 W () HEAT COIL/ R CAS (1) CONDENSATE SWITCH CAS () +VDC (1) RX () INDOOR AIR CIRCULATOR WR GRND (4) TR COM INTEGRATED CONTROL MODULE GRND INTEGRATED CONTROL NOTES: 1. PLACE RED WIRES ON TRANSFORMER TERMINAL FOR 08 VAC OPERATION.. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED EN SERVICING. 3. IF ANY OF THE ORIGINAL WIRES AS SUPPLIED WITH THIS UNIT MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C. USE COPPER CONDUCTORS ONLY. 4. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C AND LOCAL CODES. 5. TO RECALL THE LAST 6 FAULTS, MOST RECENT TO LEAST RECENT, DEPRESS SWITCH FOR MORE THAN SECONDS ILE IN STANDBY (NO THERMOSTAT INPUTS) 6. RED STATUS LED PROVIDES NETWORK STATUS. GREEN RX LED INDICATES NETWORK TRAFFIC. USE LEARN BUTTON TO RESET NETWORK. 7. DISCA CONNECTOR P EN INSTALLING OPTIONAL HEAT KIT. 8. THE CONDENSATE ALARM SWITCH (CAS) TERMINALS CAN ONLY BE UTILIZED WITH COMMUNICATING MODE SETUPS AND MUST BE ENAED WITH A COMMUNICATING THERMOSTAT. THIS FEATURE IS NOT OPERATIONAL WITH LEGACY SYSTEMS. USE N.E.C CLASS WIRE. LOW VOLTAGE (4V) LOW VOLTAGE FIELD HI VOLTAGE (30V) HI VOLTAGE FIELD JUNCTION TERMINAL INTERNAL TO EQUIPMENT GRND FIELD GRND FIELD SPLICE RESISTOR OVERCURRENT PROT. DEVICE PLUG CONNECTION COLOR CODES: PK - PINK BR - BROWN - ITE - UE GY - GRAY - RED YL - YELLOW OR - ORANGE PU - PURPLE GN - GREEN - ACK 0140A0044-B Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. Warning High Voltage: Disconnect all power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury, or death. SS-G 9

10 Wiring Diagram Three-Phase Heater Kit NOTE: EN INSTALLING HEATER KIT, ENSURE SPEED TAP MUST EXCEED OR EQUAL THE MINIMUM OWER SPEED (MBS) SPECIFIED FOR THE AIRHANDLER/HEATER KIT COMBINATION ON THIS UNIT'S SERIAL PLATE. AFTER INSTALLING OPTIONAL HEAT KIT, MARK AN "X" IN THE PROVIDED BELOW. NO MARK INDICATES NO HEAT KIT INSTALLED. PC TB L CIRCUIT 1 1 PH 08-40V FL HTR3 TL 1 L TR FL HTR TL PU 3 PU L3 L GND L L3 CIRCUIT 3 PH V CC R T1 T T3 FL HTR1 TL M1 PU M PU RS M3 M4 BR BR GR PK SR GR C XFMR-R XFMR-C SPEEDUP EBTDR RC K1 K1 M1 BR BR NO COM NC EM PU PU NOTE:- THIS LABEL MUST BE ATTACHED ON THE AIRHANDLER IN A PROMINENT LOCATION PK RC AR POWER SUPPLY TR (CIRCUIT 1) EM VOLT 5 08/40 VOLTS LOW M1 HIGH C NC GR GR EBTDR COM NO EBTDR L PC BR W W W1 HKR POWER SUPPLY (CIRCUIT ) L L3 T1 T T3 FL HTR3 TL FL HTR TL FL M HTR1 M1 RS TL HEATER CONTROL COMPONENT CODE HTR HEAT ELEMENT EM EVAPORATOR MOTOR EBTDR ELEC. OWER TIME DELAY RELAY RS RELAY/SEQUENCER RC RUN CAPACITOR TL THERMAL LIMIT TR TRANSFORMER TB TERMINAL OCK CC CONTACTOR PC 9-PIN CONNECTOR STRAIN RELIEF FL FUSE LINK CC M 3M 4 CB CIRCUIT BREAKER SR WIRING CODE HIGH VOLTAGE LOW VOLTAGE COLOR CODE ACK UE BR BROWN GR GREEN OR ORANGE PK PINK PU PURPLE RED ITE YL YELLOW 0140M0073-A Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. Warning High Voltage: Disconnect all power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury, or death SS-G

11 Accessories Downflow Kits Filters DFK-B DFK-C DFK-D 4B14A* 30C14A* 4D14** Chassis Part # Size B ALFH1601E 16.0" x 0.0" 36C14A* 48C14A* 48D14** 60D14** C ALFH19101E 19.5 x 0.0 D ALFH031E 3.0 x 0.0 Single Point Kit ** Model HKR-15C HKR-0C HKR-1C SPW-01 X X X ** Must be installed along with any of the above compatible heat kits. This kit will fit any air handler as long as a compatible heat kit is installed in the unit. SS-G 11

12 Notes Goodman Manufacturing Company, L.P., reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations. 015 Goodman Manufacturing Company, L.P. Houston, Texas Printed in the USA. 1 SS-G