System Integration
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- Barnaby Mathews
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1 System Integration
2 Integration levels Schroff capabilities range from Level 0 (the supply of individual piece parts) to Level 5 (fullsystem integration, providing enclosures with backplanes, power supplies, thermal management assemblies and active boards completely assembled, wired, tested and drop shipped to end user customers). Schroff offers a range of products and services, dedicated to customer service. The Schroff integration service ensures flexibility for standard products, modified standard products or completely customized solutions. Schroff makes it easy to integrate your systems Level 0 Mechanical components only Level 1 Mechanical assembly Level 2 Electrical and mechanical assembly Individual enclosure piece parts for customer assembly, into a sub-assembly or complete unit. Schroff s standard range of parts complies fully with international standards which ensures total interchangeability. Assembly by Schroff of individual piece parts into an enclosure system. This process is aided by product specific configurators, to be found on the web page. Mechanical assembly of the enclosure incorporating customised design, manufacture and installation of components with minimal wiring and testing. This includes the provision of power, battery boxes and connector blocks, plus the installation of fans, cable harnesses and passive components. 2
3 Level 3 Electronic enclosure assembly Installation within an enclosure of power supplies, complex cable assemblies, backplanes, thermal controls and switches. All the components are completely wired, tested and packed for transportation. Level 4 Total integration with active cards and software Installation of customer-supplied/defined cards, hardware, software and other components for diagnostic and full, final functional testing, plus specific transportation packaging for the safe delivery of the system. Level 5 Complete integrated solution including logistics Fully operational systems, designed and configured-to-order, integrated with all active and passive components. National and international hubbing, distribution and logistics support is provided. The finished products are shipped directly to the OEM customer or to the end user, thus providing a complete solution. 3
4 Standard products Schroff your partner for Electronics Packaging. For fast delivery of individual components ordered ex stock and for new development of fully integrated operational systems. We provide all steps of integration! Excellent standard products Excellent standard products Our project management ensures a solid foundation for each integrated system: Standard products, compliant with international standards are constantly updated to current market demands. clearly documented Whether you fill a shopping basket on the Internet or whether you order by phone from the catalogue, your order will be sent to you in the quickest possible time. always close to you! A close network of more than 40 distributors in 5 continents guarantees competent advice and high availability, worldwide! 4
5 Integration Utilising the competence of our experts, your own experts have more time to focus on their goals. Central elements of integration Project management Experienced application engineers support your integration of electro-mechanical and electronic components. All projects are serviced by responsible experts from start to finish. Test and certification For optimum configuration of mechanics and electronics, modern measurement and test facilities, thermal simulation software, an EMC laboratory plus, of course, the advice of our experts are available all the time. Supply chain management Our service can cover the assembly of customer defined units along with installation of software, functional and systems testing. For your ultimate convenience we can also take over the logistics, starting from the procurement of parts to delivery of the final product to the customer. 5
6 Integration product development Integration projects pass through a number of specific phases to ensure effective product realisation. An extensive range of standard products support fast and cost efficient developments. logical functionality EMC infrastructure interface mech. Manufacturing sheet metal forming plating powder coating electronics assembly soldering System integration assembly wiring EMC compliance software integrated testing shock power supply Requirements The specification requirements form the basis of the project design and development. Through Schroff s knowledge of market specific details, a final product specification can be determined. Concepts Electronic Packaging for integrated systems requires a large spectrum of technical competences, including thermal arrangements, EMC (electromagnetic compatibility), environmental conditions (shock, vibration, ingress of dust, water protection), climatic conditions (corrosion protection) and familiarisation with standards. Schroff can provide one or more solutions as a platform for discussions and development of a working unit. Design To evaluate an initial design, a 3D model can be created, which will show the relationships of components, wire routings and mechanical interface dimensions. The model can also be used for thermal simulation and the design of an efficient cooling technique. As part of the product design the packaging is also taken into consideration for safe handling and transportation to any location worldwide. integrations Prototype A prototype allows for detailed assessment of the system and the initiation of any test and/or certification programmes associated with the project, such as shock, vibration and environmental testing. 6
7 European integration centres Integration requires a regional closeness to the customer, especially during the development. Our project managers are available, both in one of our integration centres and at your company. vibration Straubenhardt/D Betschdorf/F struct ur e connecta bility heat dissipation mech. structure software Hemel Hempstead/UK Skarpnäck/S process chain QA Quality plans are drawn up to meet all the demands of the project and to ensure delivery of conforming products at all times. All procedures are in line with ISO 9001:2000 and ISO Production With the commencement of production, planned delivery schedules are established. Central or local storage for 24 hour delivery services and just-in-time processes can be agreed. Service A product launch plan can encompass training sessions and the introduction of maintenance procedures. We have in place strategic partners for logistics, delivery, installation and commissioning. Delivery Whether it be a fast next day requirement or a scheduled service, we have the right people in place to ensure on time deliveries. 7
8 As a global Partner for the Electronics Industry Schroff is best placed. Schroff is an international company and as such utilises chances for globalisation. Production plant and development sites in Europe, America and Asia make worldwide market competence possible. Decentralised distribution networks with over 50 sites worldwide guarantee the nearness to customers and the optimal fulfilment of local market demands. Up to date contact addresses of all subsidiaries and agencies can be found in detail on the Internet. Pentair Enclosures Group and Subsidiaries Schroff GmbH Langenalber Straße Straubenhardt Deutschland Tel. +49 (0) Schroff Scandinavia AB Flygfältsgatan Skarpnäck Sweden Tel. +46 (0) Schroff GmbH/ Sp.z.o.o./-oddzial w Polsce ul. Marynarska 19A PL Warszawa Poland Tel. +48 (0) Pentair Electronic Packaging 170 Commerce Drive Warwick, RI USA Tel. +1 (401) Schroff UK Ltd. Maylands Avenue Hemel Hempstead Herts HP2 7DE Great Britain Tel. +44 (0) Schroff Scandinavia AB Peräsimentie Nummela Finland Tel Schroff K.K. Nisso No.13 Bldg. 4F Shinyokohama 2-5-1, Kouhoku-ku, Yokohama Japan Tel. +81 (0) Pentair Enclosures China Longshan Industrial Zone Jimo City, Qingdao PR China Tel /2005 Schroff SAS Z.I, 4 rue du Marais Betschdorf France Tel. +33 (0) Schroff s.r.l. Via Brughiera Pregnana Milanese (MI) Italy Tel
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