Peter Hellborgh Senior Sales Advisor
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1 Energieffektivitet - Genom Komponentval, Systemkonstruktion och Peter Hellborgh Senior Sales Advisor 1
2 Welcome to Bosch Rexroth 2
3 To lead Energy Efficiency Maximum productivity Lower energy consumption Tier 4 final Machine Safety Comply with laws and standards Higher productivity Increase working ergonomics Connectivity Industry 4.0/Connected Industry Connected to diesel motor controls Condition monitoring We find new ways 3
4 4
5 Hannover Department Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
6 Rexroth 4EE Energy system design Efficient components Energy recovery Energy on demand Systemic overall view, design, simulation, consulting Products and systems with optimized efficiency Recovery and storage of excess energy Energy usage on demand, stand-by mode 6
7 Ökande energikostnader Energipriset i Tysklande de senaste åren. inck. Skatt* 23,7 Genomsnittliga elpriset i Cent/kwH 6,1 6,5 6,9 8, 0 8,9 9,7 11,5 11,4 13,2 11,4 12,1 14,0 14,0 15,1? > 2025 Källa: bdew, Renewable Energies and the Renewable Energy Law [EEG]: Figures, facts, charts (2013); *) Annual usage 160 to MWh (Medium voltage level supply: Consumption 100kW/1,600h to 4,000kW/5,000h) 7
8 Life Cycle Costs (LCC) Driftskostnad % Investeringskostnad 4 20 % Exempel: 3-fasmotor 1 kw, 5 års drifttid Drifttagning Utbildning Reservdelar Underhåll Personalkostnad Skatter Försäkringar Energi Modernisering Avyttring... Energikostnad / motor: ca % Inköpspris / motor: ca % Maskiner & Utrustningar 8
9 9
10 System Design Recovery Efficient Components On Demand Koncept Mekanisk Konstruktion Mjukvarukonstruktion Driftagning Produktion Retrofit Service Möjligheter Maskinens livscykel 10
11 Component System Energieffektivitet - Genom Komponentval, Systemkonstruktion och Sammanfattning Rexroth 4EE Efficiency of hydraulic pump / electric motor Roller-bearing guide as opposed to sliding guide Energy-on-demand pneumatic valves Feedback-enabled drive booster Recovery: Hydraulic, pneumatic, electric 3 % 80 % 15 % 25 % Speed-variable hydraulic pump 65 % Hybrid drive technology (electro- Hydraulic/ pneumatic) 40 % 60 % Energi Effektiva Komponenter Energi Återvinning Energi vid behov Example: Plastic press Energy savings: 87,000 kwh/annually (-78 %) CO2-reduction * : 53 tonnes Start-Stop mode, sleep mode 20 % *0.27 Kg CO2 / kwh Software Optimization of motor-controller combination Energy-optimized systemprogramming Principles applied 15 % 20 % Energi Effektiv System Konstr. Potential energy savings relating to relevant component/system * 10 Cent / kwh (Eurostat 2009) *0.27 Kg CO2 / kwh -78% 11
12 Slå av anläggningen när den inte används 12
13 Rexroth 4EE Energy system design Efficient components Energy recovery Energy on demand Systemic overall view, design, simulation, consulting Products and systems with optimized efficiency Recovery and storage of excess energy Energy usage on demand, stand-by mode 13
14 Traditionellt Vi har valt en tillräckligt stor tryckreglerad hydraulpump med en elmotor dimensionerad för hörneffekt. 14
15 - Trycknivå - Dimensionera cylindrar och hydraulmotor så de arbetar med samma trycknivå! 15
16 Optimering när den är som enklast.. REGENERATIV DRIFT 16
17 Systemoptimering innebär analys av alla sekvenser med avseende på tryck OCH flödesbehov. 17
18 - Komplexitet? - En funktion? - Fåtal funktioner? - Många funktioner? 18
19 - Hur ser effektbehovet ut?? - Lastkänning? - Två trycks system? - Effektreglerad pump? - Ackumulatorsystem? - Bättre utnyttjande av elmotor? 19
20 - Begränsa installerad effekt? - Hög- och lågtryckspump - Effektreglering - Ackumulatorsystem 20
21 - Systemval? - Konstanttryckssystem - Ackumulatorsystem - Lastkännande system - Effektreglerat system 21
22 - Installation Centralhydraulik eller Distribuerad hydraulik? 22
23 Traditionellt KONSTANTTRYCKSSYSTEM 23
24 LASTKÄNNANDE SYSTEM 24
25 ACKUMULATORSYSTEM 25
26 EFFEKTOPTIMERADE SYSTEM 26
27 EFFEKTREGLERING Elektronisk tryck-, flödes- och effektreglering 27
28 REXROTHS utbud på pumpställdon ett axplock.. ; 28
29 Krav på oss som leverantör - effektiva komponenter - applikationskunskap - dimensionering - simulering av: hydraulsystem mekanik 29
30 Framtid MÖJLIGHETER & UTMANINGAR Driftsäkert & Robust Energitäthet Lång livslängd Energioptimerade system Kompentensförsörjning Krav på allt kortare leveranstider 30
31 Trender 31
32 Trender turn key 32
33 Trender utprovade system 33
34 HYBRIDLÖSNINGAR EMC-HD Electro Mechanical Cylinder 290kN 1000 mm/sek 1700 mm slaglängd SHA Self-contained Hydraulic Linear Axis 2500kN 1000 mm/sek 1800 mm slaglängd 34
35 Rexroth 4EE Energy system design Efficient components Energy recovery Energy on demand Systemic overall view, design, simulation, consulting Products and systems with optimized efficiency Recovery and storage of excess energy Energy usage on demand, stand-by mode 35
36 We never give up until the right solution is found Thank you for your attention! 36
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