Experion MX. Improve QCS Performance and Reduce Lifecycle Costs Honeywell Users Group Americas. Honeywell.com. 1 Document control number

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1 2014 Honeywell Users Group Americas Experion MX Improve QCS Performance and Reduce Lifecycle Costs 1

2 Experion MX Platform Roadmap Experion MX R611 Virtualization of QCS Server, Dell R720, ESXi 4.1 Peer-to-peer controller communication (CDA) 1H13 2H13 1H14 2H14 Experion MX MD Controls R611 New Automatic Grade Change Control common to MD and MDMV Enhanced coordinated speed change control New Stock Distribution Control (SDC) for MDMV Virtualization Expansion Part 1 All Experion MX PC nodes validated for virtualization Supports server platforms of Experion virtualization spec Experion MX R612 Enhanced security: application whitelisting Interoperability with Experion PKS R430 Crepe Structure Measurement, MXIR Moisture sensor Virtualization Expansion Part 2 Enhanced Availability features Host server clusters for optimized workload balancing Premium Platform (Blade server) support EBR R430 support for Backup/Restore of VM files 2

3 Experion MX Platform Roadmap 2015 Experion MX R630 Enhanced security: Microsoft EMET, firewall, UEP, application whitelisting, Experion PKS R430 security model Experion PKS R430 platform Migration installer from Experion MX R611 Reduced QCS footprint on Station MD Controls Simplification 1H15 2H15 1H14 2H14 3

4 Interoperability with Experion PKS R430 Experion MX R611 supports interoperability with R410 and R430 versions of Experion PKS control platform Common HMI Common Alarms QCS Node Upgrade is not required for sustained functionality of Integrated Systems with Experion R41x to R430 upgrade Experion PKS Server R430 Experion Station R430 Process Control Network Experion MX R611 Server EPKS R410 Thin Client User Interface 4

5 Interoperability with Experion PKS R April Aug Experion MX RAE R611 with Experion R430 Integrated QCS/Experion System Experion Server - R430 QCS Server (R611) on R410.x Integrated Op Station on R430. Experion MX R611 + Procedure QCS Only system ( No changes) Experion - R410.x RAE R61x Experion MX RAE R612 with Experion R430 Integrated QCS/Experion System Experion Server R430 QCS Server (R612) on R410.x Integrated Op Station on R430. Experion MX R612 + Procedure QCS Only system ( No changes) Experion - R410.x RAE R612 5

6 QCS Virtualization Support for Experion Standard Virtualization Configurations VMware s vsphere 5.0 and Virtual Hardware version 8 Common Virtualization HW & SW Model # s (Excludes Experion Premium Platform. Support for Premium Platform planned for Q4 2014) All QCS nodes can be deployed as VMs Including QCS Op Station, AllianceView Server and Quality Optimizer Virtual Engineering Project (VEP) supported. QCS VM templates. Support for Customer supplied Host Server if: It meets the required performance specs (as defined in the HPS Virtualization Specification) And can support Measurement LAN for QCS QCS VMs may be delivered from factory without computer hardware Qualified for up to 3 Experion MX systems or 7 MXProLine systems per ESXi host server AP AP P AP OS OS P OS AP P OS Virtualization Layer (Hypervisor) vsphere Client AP AP AP P OS OS ESXi Host Process Control Network Thin Clients Management Network 6

7 QCS Virtualization Coming Soon Available in Q4 2014: EBR R430 VE for Easy Backup and Restore of VMs. Low cost MXProLine-only Virtualization solution for (using VMware Workstation) Qualification of vsphere 5.1 and Virtual Hardware Version 9. MXProLine Enhanced Availability (EA for CWS) Legacy QCS Nodes running on ESXi Host Servers QCS VMs without a separate Measurement LAN Support for QCS VMs on the HPS Premium Platform 7

8 Calcoil Legacy Upgrade Module Drop-In replacement power module for legacy SCR based Calcoils (Calcoil 4000/6000, HT and/or CE) Utilizes IGBT technology More reliable operation no more blown fuses from SCR latch-up issues Modern microcontroller technology - more detailed diagnostic and data-logging information Grounded heatsink and chassis for safer user installation. Can operate alongside legacy SCR modules 100% backward compatible with all existing models. No system upgrade or additional user training required 8

9 Color Sensor Update New version of Color Sensor now available New LED UV Lightsource New processor module Improved backing module Automatic illumination intensity control CIE illuminants: Updated CIE A, C, D65, F7, D50, D55, F11, F2, D75 Supported in systems with RAE 3 and above No RAE or MSS SW changes required Retrofit kit available for existing sensors in systems running RAE 3 and above 9

10 Crepe Stucture Measurement On-line measurement provides instant feedback of crepe quality Measurement correlates with stretch and caliper Allows optimization of creping blade life Maintaining caliper within grade specs over creping blade life by adjusting crepe ratio Images provide additional information of crepe quality Measurement provides valuable tool for tissue manufacturing, new grade development, and chemical additive optimization 10

11 Image Processor Crepe Structure Measurement Measured variables: Crepe Folds per length unit (centimeter or inch) Crepe Micro Crepe Macro Crepe Impurity Caliper Images are captured at 10Hz rate and numeric values are reported as profile and scan average In addition, the operator can observe images from up to 4 freely selectable CD positions during each scan Stretch is measured as a scan average value Ethernet Measurement & Diagnostic Processor Camera & Illuminatio n Fast strobe illumination to immobilize features on paper surface (0,5 ms to 5ms, depending on machine speed ). High resolution image with field pixel scale typical fiber width. 11

12 Caliper, Crepe% and Stretch Trend Blade change 12

13 Crepe Structure Display 13

14 MxIR Sensor (Available Q3 2014) Water Weight OR Fiber Weight & Moisture Measurement Same Hardware Different Algorithms Improved CD Resolution & Measurement Speed Aperture size dropped from 12 mm to 6 mm Chopper frequency increased from Hz to >2KHz 10x faster measurement response Simplified Calibration Simplified moisture algorithm More intuitive and simplified correctors Simplified calibration screens with step by step procedures Will replace current Moisture, Fiber Weight and Opacity in new Experion MX systems with Q4000 scanners Built on Redesigned IR Sensor Platform 14

15 MxIR Moisture Sensor Measurement Model # # of channels Water weight Q Fiber weight and moisture Q Opacity- Add On Q New Sensor Platform Designed for Future Measurements 2 Channel poly weight measurement 2 Channel + spectrometer for thin poly weight measurement Up to 6 channels for multi-layer poly weight measurement Measurement range : Up to 750GSM (clean furnish); 0.25% accuracy (moisture) and larger of 0.5%/0.2gsm (fiber wt) 15

16 MxIR Moisture Sensor Simplified Maintenance Simplified design for reduced parts count Peltier cooler control, pre-amplification and demodulation electronics all in one assembly Automatic gain adjustment for all channels No gain and phase adjustments required No software gain or recipe dependent gain required No flag required (eliminate a moving part) Enhanced Diagnostics Control lamp power monitoring by filament resistance Current/voltage to filament monitored Chopper frequency / sync signal health monitored Improved Reliability & Stability Extended InGaAs (Indium Gallium Arsenide) detectors Long life and high stability single crystal detectors Insensitive to changes in temperature 16

17 Service & Migration Tools Service Node Lite Simple & secure remote connection starter kit Migration tools for fast, low risk upgrades Automatic Specials Discovery tool System Audit tool Standardized QCS SESP Program Diagnostics Enhancement of Experion MX tool Remote Services Improved diagnostic tools Improved control performance reporting ESXi Virtualization of legacy QCS systems 17

18 Service Node Lite Basic QCS Remote Service Node Wired and Wireless Secure access to ensure: Support fast system startup Maintain high availability and perform system optimization 18

19 Standardized SESP and K&E Intend to support all standard HPS SESP levels regional variations Support Choice Experion MX and MXProLine Application Upgrade Legacy Node Virtualization SESP Experion MX and MXProline Application Upgrade Systems Price List Experion MX and MXProLine NON-SESP Upgrade or One Time Upgrade may exist Experion MX and MXProLine SESP models added to SESP Tool Hardware upgrades through K&E Support Choice for QCS will be available for Non-SESP / OTU Upgrades during phase-in period PC Hardware Refresh (with display and other options) K&E for QCS PC Hardware Refresh (with display and other options) Legacy Node Virtualization 19