INSTALLATION INSTRUCTION PLUG P3SC. Straight connector 1- core PLUG P3CS. Connector socket 1- core
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1 INSTALLATION INSTRUCTION PLUG P3SC Straight connector 1- core PLUG P3CS Connector socket 1- core
2 Description of symbols Caution! Observe the notes in the picture. Use a suitable compression tool! Carry out visual control. Check the confi rmity of the parts and the cross-section! Installation requires higher force Installation requires little force Dispose of the part in an environmentally responisble way. Indicator arrow Arrow for straight-line movements Arrow for turning movements 231
3 Preface These installation instruction describes the assembly of a PLUG P3SC straight connector with item number VAR xxxx, VAR xxxx, VAR xxxx and a PLUG connector socket with item number VAR xxxx and VAR xxxx. PLUG-connection systems enable the secure transmission of high electrical power in the smallest construction volume. Mandatory notes to be observed: The internal installation regulations from the network operator must be observed! The installation must only be performed by trained, qualifi ed electricians. Installation under energized line is not permitted! Connecting under energized line is not permitted! These installation instructions must be read carefully before installing. Keep the straight connector and connector socket clean and dry. Straight connector and connector socket only plug in under dry conditions. The items must each be taken frome one packaging unit. Check parts for completeness and damage. In case of incompleteneness or damage the system must not be installed! Process the installtion clean, dry and run with care. Dirty or dropped parts must not be used! Exchange of the straight connector / connector socket is necessary! Use only listed and approved tools (see page 4). Straight connector are provided with a mechanical polarization (marked with AF01 - AF06, depending on the version) which must be fi t into the corresponding straight connector / connector socket. The area of use must be released by the manufacturer prior to installation. PFISTERER Kontaktsysteme GmbH has no liability in the case of improper use or noncompliance with the applicable safety regulations, of for any consequential damage resulting from these. We do not asume any liability for printing errors. Subject for technical modifi cations. 303
4 Product description Compact straight connector and connector socket for connection to motors, transformers, converters, emergency power supply, air-conditioning technology, etc. Straight connector and connector socket are polarized so that an interchange of the connections is reliable prevented in screwed position. Note that the polarization does not interlock at the beginning of the mating prozess. Cable termination: pressed. The permitted cable cross-sections with DIN EN are given in the table. conductor-cable cross-section P3SC cross-section P3CS RM round stranded class 2 Cu mm² mm² flex class 5 Cu mm² mm² Mechanical coding PLUG P3SC PLUG P3CS Possible codings AF01 - AF06 AF01 - AF03 Straight connector and connector socket are provided with a mechanical coding (marked wit AF01 - AF06, depending on the version) which must be assigned to the corresponding straight connector / to connector socket. Check coding before installation 29 4
5 Presses and dies for the PLUG-assembly The tools listed below may only be used for the PLUG-assembly. Tool name item number cross-section Hand operated compression tool type O Hexagonal compression die xxx Overview hexagonal compression dies item number die number conductor cross-sectiont P1 P2 P3 25/ /50/ / /185 Optional: Hydraulic manual compression tool EPC Hydraulic cordless compression tool REC Hydraulic cordless compression tool RC die, type C xxx Overview dies, type C item number die number conductor cross-section P1 P2 P3 25/ /50/ / / It is necessary to use the correct compression tool corresponding to the cross-section. In this case please ask yout technical contact person. 285
6 Scope of delivery PLUG P3SC Position Description Quantity 1 Connector casing 1 Stk. 2 Strain relief 1 Stk. 3 Contact element 1 Stk. 4 Sealing 1 Stk. 5 Pressure disk 1 Stk. 6 Clamping nut 1 Stk. 7 Assembly instruction printed 1 Stk. Caution! Installation is not permitted, if any parts of the PLUG straight connector is incomplete, damaged, contaminated or corroded! The items must each be taken from one packaging unit. 627
7 Scope of delivery PLUG P3CS Position Description Quantity 1 Socket casing 1 Stk. 2 Strain relief 1 Stk. 3 Contact element 1 Stk. 4 Sealing 1 Stk. 5 Pressure disk 1 Stk. 6 Clamping nut 1 Stk. 7 Assembly instruction printed 1 Stk. Caution! Installation is not permitted, if any parts of the PLUG connector socket is incomplete, damaged, contaminated or corroded! The items must each be taken from one packaging unit. 267
8 Pressing code number b Conductor cross-section P3SC / P3CS Pressing code number rm flex xx 95 mm 2 70 mm mm 2 95 mm mm mm mm mm mm mm mm mm 2 28 a Attention! Depending on the cable, other cross sectional ranges can apply. In case of doubt: Design with the assistance of our technical consulting as well as subsequent trial assembly. xx.x d (mm) = d1+d2+d3 3 16,0 16,5-18,4 18,0 18,5-20,4 20,0 20,5-22,0 22,0 22,5-24,4 24,0 24,5-26,4 26,0 26,5-28,4 25 8
9
10 5a 5b P3SC P3CS 6 P3SC / P3CS 2x14mm / 4x5mm 7a P3SC 7b P3CS 10 23
11 8a P3SC 8b P3CS
12 12a P3SC 12b P3CS 13 P3CS 14a P3CS 14b 12 21
13 15a
14 15b P3SC 15c P3SC / P3CS 14 19
15
16 PFISTERER worldwide PFISTERER Kontaktsysteme GmbH Werk Gussenstadt Bahnhofstraße Gerstetten-Gussenstadt Deutschland Telefon +49 (0) Telefax +49 (0) Firmenzentrale Rosenstraße Winterbach Deutschland Telefon +49 (0) Telefax +49 (0) info@pfi sterer.de Internet PFISTERER S.A. Av. Velez Sarsfield 464 C1282AFR Buenos Aires Argentinien Telefon Telefax pfi sterer@pfisterer.com.ar PFISTERER Power Connection Systems (Beijing) Co., Ltd. Unit 518, Landmark Tower 2 8 North Dongsanhuan Road Chaoyang District Beijing China Telefon Telefax info@pfi sterer.cn PFISTERER SAS 35 avenue d Italie, Illzach BP Illzach Cédex Frankreich Telefon Telefax info@pfi sterer.fr PFISTERER Ltd. Unit 9, Ellesmere Business Park Off Swingbridge Road Grantham NG31 7XT, Lincolnshire Großbritannien Telefon Telefax info.uk@pfisterer.com PFISTERER s.r.l. Via Sirtori 45 d Passirana di Rho (Milano) Italien Telefon Telefax pfi sterer@pfi sterer.it PFISTERER Korea Branch Room 1930 Kwanghwamun Offi cial Building 163 Shinmunro-1ga, Jongno-Gu Seoul Korea Telefon Telefax info@pfi sterer.kr PFISTERER Ges.m.b.H. Augasse Wien Österreich Telefon Telefax info@pfi sterer.at PFISTERER Sp.z o.o ul. Pogodna Piotrkowek Maly Polen Telefon Telefax info@pfi sterer.pl PFISTERER Russia Verkaufsbüro Krasnopresnenskaya nab., 12 Entrance No. 6, offi c no Moskau Russland Telefon info.ru@pfi sterer.com PFISTERER SEFAG AG Werkstraße Malters, Luzern Schweiz Telefon Telefax connect@sefag.ch PFISTERER INTERNATIONAL AG Werkstraße Malters, Luzern Schweiz Telefon Telefax exportt@sefag.ch PFISTERER Komponent & System AB Flygfältsgatan Skarpnäk Schweden Telefon Telefax info.se@pfi sterer.com PFISTERER UPRESA S.A.U Calle Industria Barcelona Spanien Telefon Telefax pfisterer.upresa@ pfi stererupresa.eu PFISTERER (Pty.) Ltd. 9 Willowton Road Pietermaritzburg 3201 Südafrika Telefon Telefax pfisterer@iafrica.com PFISTERER Czech Republic Verkaufsbüro Budova Mediahall Bidlaky Brno Tschechische Republik Telefon Telefax dialog@pfi sterer.cz PFISTERER Hungary Verkaufsbüro Bég u Budapest Ungarn Telefon Telefax office@pfi sterer.hu PFISTERER USA Verkaufsbüro 7625 Wisconsin Avenue, Suite 306 Bethesda, MD Maryland USA Telefon Telefax fabrice.jedrej@pfi sterer.us PFISTERER Dubai Branch Gate 7, 3rd Floor, Hamarain Center P.O. Box , Dubai Vereinigte Arabische Emirate Telefon Telefax info@pfi sterer.ae
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