The move to a new product engineering platform at Daimler

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1 PLM The move to a new product engineering platform at Daimler Dr. Peyman Merat, Project Lead PLM2015 PLM 2015 Feynsinn EDAG 07 th November 2012

2 Daimler has decided on Nov to gradually replace Dassault CATIA by Siemens NX 2

3 Timeline PLM JFMAMJ JASONDJFMAMJ JASONDJFMAMJ JASONDJFMAMJ JASONDJFMAMJ JASONDJFMAMJ JASON CAx methods/tools Use Case Scenarios Smaragd/ RNi interface Data migration (MBRDI) Training/ On-site support Development Realization RNi + MultiCAD Migr. tool develop. Concept Contribution for development Smaragd on TcUA basis Conversion CATIA V5» Siemens NX Realization Supplier integration CAD Handbook Supplier package Engineering portal Communication Users' day EDM CAE Forum Users' day Mgmt. training EDM CAE Forum EDM CAE Forum Rollout Pilot Rollout Focus 2012 RO 01 RO 03 RO 05 RO 02 RO 04 RO12 RO13 NX/Smaragd release 7.5.3/ / / /14.1 September

4 All partners are involved by Use Case Scenarios Vehicle- and Powertrain Development Core Business Processes Die and Fixture Design Pilot Plant Approx. 250 CAx-Processes and Tools specified Plants 198 Use Case Scenarios defined *) Examples for built Use Case Scenarios MBC RIM-Validation Full Panel Side Wall / Engine Hood Engine Compartment Flap Inner Door Linked Surfaces and draw-off Body Cylinder Head Kinematic Variants DMU Investigation of Gearshift Mechanism Axle Design Manual Transmission *) 46 MBC, 64 Trucks, DTNA & Bus, 44 AF & Plants, 14 Van 4

5 CAD Methods & Tools Development based on NX Examples for Methods: Daimler Common Start-up Part Template-based Design Methods Powertrain Methodology in NX (Cape NT) NX Kinematics NX/JT Integration Examples for Tools: Mirroring Tool Mid Surfaces Law Approval Macro Libs Welding SFK Hole Features Master Views Masterdata 5

6 Example for Body in White in NX 6

7 MultiCAD Design Process V5 data can be used in NX directly by derived JT format JT data are being created from all V5 data automatically in SMARAGD Not for design changes, only as surrounding geometry or for DMU NX User NX v1 NX v1 V5 v1 (temp) V5_jt v1 (temp) V5 v2 (temp) V5_jt v2 (temp) JT v1 derived from CATPart JT v2 derived again V5 User V5 v1 V5 v1 Design Change in V5 V5 v2 V5 v2 Design Process NX Master format V5 Master format 7

8 MultiCAD Design Process NX data in V5 not directly usable back conversion Not for design changes, only as surrounding geometry or DMU Only for approved part number ranges NX User NX v1 NX v1 Design Change in NX NX v2 NX v2 Back Conversion Back Conversion V5 User V5 v1 NX v1 NX v1 CATPart v1 back conversion V5 v1 NX v2 NX v2 CATPart v2 new back conversion Design Process NX Master format V5 Master format 8

9 Supplier Integration Information Strategy CATIA V5 Siemens NX Status When? Supplier Information (Newsletter, EngPortal etc.) CAD Handbook (V5/JT) Requirement Specification Komponentenlastenheft (V5) Supplier Days Supplier Visits Supplier Information (Newsletter, EngPortal) CAD Handbook (NX/JT) Req. Specs. (NX/JT) Komponentenlastenheft Supplier Days Supplier Visits and Audits Available Productive June 2012 Update Nov 2012 NX / JT Templates av. Updated July Events organized 4 supplier days planned for 2013 October 26, 2012 (OM654) December 6, 2012 (Eng.Supp.) Starting Q4/2012 Conclusion: Preparations done to enable suppliers to deliver NX Data 9

10 Supplier Integration Technical Support CATIA V5 Siemens NX Status When? V5 Daimler-License Daimler Suppl. Package via EngPortal (V5) V5-Pilot Projects Usage of neutral data formats out of scope Daimler Smaragd Offline/Online Connection NX- Daimler License bundle Daimler Suppl. Package via EngPortal (NX/JT) JT-/ NX-Pilot Projects General usage of neutral data formats (JT primary) Daimler Smaragd Offline/Online Connection Available JT available NX available 128 downloads JT / NX pilots already started Starting Q2/2013 SWAN available Online Q3/2013 Conclusion: Technical support for Daimler Suppliers is and will be granted 10

11 NX Installation at supplier side Overview NX Software from Siemens Options: General Bundles General Automotive Bundles Daimler specific Supplier Bundles Daimler s supplier package Daimler specific Add-on to NX e.g. Master Data Tool Heidelberg CAx Quality Manager Qualification Standard Training Daimler specific CAD methods Test scenario NX Qualification 11

12 Contact CAx-Support Supplier Phone: Mail: Internet: The Web-Portal for development partners - the Engineering Portal is always available for continuous information provision 12

13 Data migration: Wording and Definitions Translation: Catia V5 data are being translated to NX format by Content Migration Manager (CMM) from Siemens. Conversion: Catia V5 data are translated and the part is reworked in order to get 100 % of all the features according to Daimler methods. Migration: Process format is being switched from CATIA V5 to NX after conversion. All further changes must be in NX. 13

14 Data Classification Process Option 1: New Modelling New Modelling of Part or Assembly in NX Quality Check Archiving Check-In to SMARAGD Option 2: Conversion & Rework Data Supply CMM-Tool Rework Quality Check Archiving Check-In to SMARAGD Option 3: Translation no Rework Data Supply CMM-Tool Quality Check Archiving Check-In to SMARAGD Option 4: Stay on JT 14

15 User Qualification & Data Migration User Training (up to 1 2 Months) Support weblearning CATIA Training Sign In Info Migration Process Basic Course On the Job Advanced Courses On the Job Method Courses NX Migration Definition Datasets (via MMT*) Part Number + Version + Nomenclature 1-2 Weeks Translation 1-2 Weeks Conversion Approval of Data Check converted NX model Data Supply CMM-Tool Rework Quality Check Archiving Check-in to SMARAGD Data Responsible MBRDI * Migration Monitoring Tool 15

16 PLM2015 Achievements so far Systems and Supplier NX rolled out, additional requirements will be realized in NX8.5 and NX 9.0 SMARAGD 12.1 with new MultiCAD data model rolled out - Interfaces to NX and CATIA Training concept and trainer defined, trainings already running Supplier SW Package for NX and JT 39 Add-on NX tools rolled out Methods/Rollout Productive pilot successfully executed First car line successfully and in time started Standard methods for all rollouts in 2012 completed Common start part for all BUs 1 st NX handbook available Concept of Daimler and Siemens domain leads implemented Quality manager for data quality check available 16

17 Communication Users' Day 500 Engineers 10 Y ea Contra rs ct Daimle r/siem en s Info Supplier Homep age 17

18 Thank you for your attention

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