TECHNICAL INFORMATION

Transcription

1 TECHNICAL INFORMATION Models No. DF330D Description 10.8V Cordless Driver Drill OFFICIAL USE for ASC & Sales Shop PRODUCT P 1/ 6 L CONCEPT AND MAIN APPLICATIONS Model DF330D has been developed as a sister tool to Model DF030D, featuring 10mm (3/8") single sleeve keyless chuck instead of 6.35mm (1/4") Hex bit holder. This product is available in the following variations. Model No. Housing Battery Charger color type quantity Model Color DF330D DF330DW white DF330DWE DF330DWEW white DF330DWLE The models also includes the accessories listed below in "Standard equipment". Specification Type of cell BL1013 (Li-ion 1.3Ah) Clutch torque setting: N.m (in.lbs) Lock torque: N.m (in.lbs) Electric brake Variable speed control by trigger Mechanical 2-speed Reverse switch LED job light Net weight [with battery BL1013]: kg (lbs) DC10WA Li-ion Battery Voltage: V Capacity: Ah Charging time (approx.): min. 50 with DC10WA Max. output: W No load speed: min-1 = rpm 115 High 0-1,300 Low Capacity of drill chuck: mm (") 0.8 (1/32) - 10 (3/8) Capacities: mm (") Steel 10 (3/8) Wood 21 (13/16) Max. fastening torque: N.m Soft joint 14 Hard joint 24 Torque adjustment 18 stages + drill mode (4-30) 22 (200) 1.0 (2.2) Standard equipment Phillips bit 2-50 (double-end)... 1 pc (for countries using M-type spindle) Phillips bit 2-45 (double-end)... 1 pc (for countries using N-type spindle) Holster... 1 pc Note: The standard equipment may vary by country or model variation. W Dimensions: mm (") Length (L) 189 (7-7/16) Width (W) Height (H) Optional accessories Driver bits, Socket bits, Hex shank drill bits for wood, Hex shank drill bits for steel, Charger DC10WA, Battery BL black black Rechargeable flash light No ML (2-1/16) 183 (7-1/4) Plastic carrying case Offered to H USA, Canada Mexico, Panama All countries except the four listed above Germany

2 Repair CAUTION: Remove the battery and the bit from the machine for safety before repair/ maintenance in accordance with the instruction manual! [1] NECESSARY REPAIRING TOOLS Code No. Description Use for Hex wrench 8 Removing / installing Drill chuck P 2/ 6 [2] DISASSEMBLY/ASSEMBLY [2] -1. Drill Chuck DISASSEMBLING Note: It is required to remove Drill chuck when replacing Gear assembly, but you need not when replacing only Housing. 1) Open the jaws of Drill chuck fully. Then remove M5x22 Pan head screw (left-handed and threadlocker coated) by turning clockwise using impact driver in Forward rotation mode with slotted bit. (Fig. 1) 2) Set Action mode change lever in Drill mode, Speed change lever in Low speed mode. (Fig. 1) 3) Fix the short leg of a hex wrench 8 in Drill chuck so that the long leg of the hex wrench 8 comes to the position that is easy to strike. (Fig. 2) 4) Hold the machine firmly on a workbench, and strike the long leg of hex wrench 8 to turn Drill chuck counterclockwise. (Fig. 2) Note: If it is impossible to remove Drill chuck in the above way, use 1R359 (Chuck removing tool) to remove it. Refer to Makita repair tool list. Fig. 1 Fig. 2 Press down the three positions M5x22 Pan head screw firmly on a worktable. (left handed and thread locker-coated) Action mode change lever Drill mode Speed change lever Low speed mode workbench hex wrench 8 plastic hammer ASSEMBLING 1) Turn Drill chuck clockwise until it stops by hand. (Fig. 3) 2) Clamp one leg of hex wrench 8 in vise. And fix the other leg of hex wrench 8 in Drill chuck. (Fig. 4) 3) Set Action mode change lever in Drill mode, Speed change lever in Low speed mode. (Fig. 1) 4) Set F/R change lever to clockwise rotation. Install Battery. (Fig. 4) 5) Pull lever slowly to prevent the machine from having impacts. And fasten Drill chuck until the motor is locked. Note: 1) Pull lever slowly so that he rotation speed reaches the max level in approx. one second. 2) As soon as the motor is locked, release trigger. 6) Set M5x22 left handed Pan head screw in place after applying ThreeBond 1321B/ 1342 or Loctite 242 to the threads of the screw. Fig. 3 Fig. 4 Battery F/R Change lever hex wrench 8 vise

3 Repair [2] DISASSEMBLY/ASSEMBLY [2]-2. Gear Assembly, DC Motor DISASSEMBLING 1) Remove Drill chuck. (Figs. 1 and 2) Note: It is not required to remove Drill chuck when replacing only. 2) Remove two Set plates by hooking the hole of Set plate using small slotted screwdriver. (Fig. 5) 3) Remove Housing R from Housing L by removing Bind PT3x6 tapping screw (6pcs.). 4) Remove Gear assembly, section and Speed change lever together from Housing L, and then separate Speed change lever from Gear assembly. (Fig. 6) 5) When removing section from Gear assembly, take the steps as illustrated in Fig. 7. 6) Separate from by removing M3x6 Pan head screw (2 pcs.). (Fig. 8) Fig. 5 Fig. 6 Viewed from Battery installation side Lever up Set plate. Set plate (2pcs.) Gear assembly Speed change lever P 3/ 6 Small slotted screwdriver Fig. 7 Set the lever of Gear assembly in high speed mode. High speed mode lever of Gear assembly While turning Gear assembly clockwise, pull it out from section. Gear assembly Fig. 8 section M3x6 Pan head screw (2 pcs.) ASSEMBLING Align Lever of Gear assembly, Non protrusion side of and Red marking of. And then take the disassembling step in reverse. Be sure to face Lever, Non protrusion side and Red marking upward. (Fig. 9) Fig. 9 Lever of Gear assembly Non protrusion side of Red marking of for Plus terminal Flat washer 11 M3x6 Pan head screw (2 pcs.)

4 P 4/ 6 Repair [2] DISASSEMBLY/ASSEMBLY [2]-2. Gear Assembly, DC Motor (cont.) ASSEMBLING Note: Do not take the wrong assembling illustrated in Fig. 10. Fig. 10 The protrusion of prevents Lever of Gear assembly from setting in high speed mode.. Protrusion side Red marking for Plus terminal Lever of Gear assembly Non protrusion side DC Motor can not be set in place. Gear Assembly Flat washer 11 Non protrusion side [2]-3. Assembling Speed Change Lever Assembly Protrusion side Red marking for Plus terminal 1) Check that two pieces of Compression spring 4 are set exactly in the grooves of Speed change lever assembly. (Fig. 11) 2) Fix Speed change lever assembly to Lever of Gear assembly. (Fig. 12) Note: Put Lever of Gear assembly between two Compression springs 4, And insert the emboss of the lever of Gear assembly into one of Compression spring 4. (3) Shift Speed change lever assembly to either low speed position or high speed position. Fig. 11 Speed change lever assembly Compression spring 4 Fig. 12 Emboss on Lever of Gear assembly Lever of Gear assembly Compression spring 4 Speed change lever assembly [2]-4. Assembling F/R Change Lever Fig. 13 Link the notch of F/R change lever and the protrusion of, then install them in Housing L. (Fig. 13) notch of F/R change lever protrusion of

5 P 5/ 6 Repair [2]-5. Assembling Leaf Spring Set Leaf spring in place. (Fig. 14) Note: Do not face the center edge of Leaf spring to Housing L. Fig. 14 Leaf spring Circuit diagram Fig. D-1 Housing L center edge Color index of lead wires' sheath Black White Red DC Motor Red marking showing Plus pole LED Circuit Connector of LED Circuit Connector of Lead wire Terminal Wiring diagram Fig. D-2 Facing Lead wires to Housing L side, connect the receptacles to. The other receptacles can be connected with M1 and M2 terminals of without trouble. Housing R side Housing L side Motor s lead wires receptacle Bend Receptacle toward the center of after wiring as illustrated above. receptacle M2 M1 Terminal receptacle

6 P 6/ 6 Wiring diagram Fig. D-3 Wiring of LED Circuit Housing L Fix the Lead wires with Lead wire holders. Fig. D-4 Route Lead wires between Ribs in this area. Rib Lead wires have to be tight between the above area. LED Wire connecting portion Put LED Circuit so that wire connecting portion faces Gear assembly side. Bend Terminals of DC Motor toward the center of DC Motor as illustrated to right. DC Motor Put lead wires (black and white) under. Do not put them on the s of Housing L. Note: Do not put the Terminals on the of Housing. DC Motor Route Motor s Lead wires (black and red) between s. Motor s Lead wire (red) Lead wire holder Motor s Lead wire (black) Lead wire (black) screw emboss Lead wire (red) Connector of LED Circuit Connector of Put Connectors between two lead wire holders. And fix Lead wires (black and white) with these lead wire holders. Terminal Do not put Lead wires to screw embosses and s.