Vertical Self-Contained Air Conditioning
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- Dayna Phillips
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1 Vertical Self-Contained Air Conditioning Air and Water Cooled 5-15 Tons 50 Hz
2 Introduction The TRANE Company, a world leader in the HVAC industry, has developed another option to meet the needs of our customers... the Genius! Built to provide not only the indoor comfort but also the confidence that the unit is reliable, durable, easy to install and maintain. The Genius line has been designed to satisfy the demands of the international markets. IAQ standards, microcontrols and simplified maintenance were all considered during its design. Water Cooled Unit American Standard Inc. 2000
3 Contents Introduction 2 Features and Benefits 4 Model Number Description 8 General 9 Selection Procedure 10 Performance 11 Controls 36 Electrical 37 Dimensions 47 Mechanical Specification 51 3
4 Features and Benefits The Genius line was built to provide not only ultimate indoor comfort but also the comfort of knowing that our selfcontained units are reliable as well as easy to install and maintain. Genius is the most flexible vertical selfcontained of the market. Suitable to use in offices, residences or restaurants. Available as water cooled, integrated air cooled (or package unit) or with remote air coded condenser; the modern design of the Genius line allows you, for the first time, to select the color of the unit. Why Consider Self-Contained Floor-by-Floor Systems? Improved Cash Management Factory installed options and testing: Reduces field labor and installation risk and improves system reliability Requires less sophisticated maintenance than built-up systems Tenant Satisfaction Complete HVAC system on each floor or area minimizes tenant inconvenience during routine maintenance. Tenants can control system after hours to increase productivity and minimize expense Low First Cost Factory packaged controls and piping reduce field labor, installation time and cost Flexible arrangement to match most building configurations Lower Installed Cost Single point power connection Single point water connection Factory commissioned and tested controls Factory installed options SRVE (with discharge plenum) Economical Operation Floor-by-floor system results in energy savings since only air conditioners on floors requiring cooling need to operate Annual system energy consumption comparable to central chilled water system but with significant energy consumption reduction during partial occupancy and after-hours Assured Acoustical Performance Horizontal discharge plenum provides smooth airflow, reducing static pressure losses for optimum acoustical performance. Scroll compressor design smooths gas flow for quieter operation Micro Controls Trane was the first to introduce Microelectronics to commercial unitary products and has continued to expand its application to other products. The new self-contained with Micro provides the highest performance, reliability and best serviceability in the industry. Trane, a world class manufacturer can provide this winning combination for your facility. The Trane Micro, provided as a factory installed option, was designed with two thoughts in mind: reliability and comfort. The Micro accurately orchestrates all other system operations whether it is heating or cooling. Since it is factory mounted it will provide smooth, trouble-free start-up. The microprocessor provides powerful operation and diagnostic information. The micro eliminates the need for a field installed anti short-cycle timer and time delay relays, which are an integral part of the micro controller. The IAQ standard, the microelectronics and the simplified maintenance capability were all considered a priority during the design phase of this selfcontained unit. 4
5 Features and Benefits Air Handling Section In accordance to the ASHRAE Standard for Indoor Air Quality, Trane has developed an exclusive and innovative design for the drain pan. This design insures proper drainage, preventing conditions of water stagnation that could result in microbial growth. All the air handlers feature a factory installed belt drive and ball bearing evaporator fan with adjustable shelves. The unit can be installed indoors; the condenser air can be ducted to the outside or installed in a remote location. For free horizontal application, the optional discharge plenum with aluminum grills insures a quiet operation and maintains the aesthetics of the units. In the return section an optional aluminum grill grants an easy and elegant installation. 3 Filter Types To meet Commercial and Industrial needs you can select the filter media for the application. Nylon Electrostatic Filters Wire Mesh Permanent Filters Throwaway Filters Many other options available as special (Contact your local Trane Representative). Scroll Compressor offers significant efficiency and reliable benefits. With fewer moving parts than comparable reciprocating compressors, there is less internal friction and therefore greater efficiency. A smooth compressor cycle, due to the low torque variation, creates less stress on the motor for greater reliability and efficiency. How the Scroll Compressor Works General The compressor has two scrolls. The top scroll is fixed and the bottom scroll orbits. Each scroll has walls in a spiral shape that intermesh. Inlet First Orbit As the bottom scroll orbits, two refrigerant gas pockets are formed and enclosed. Compression Second orbit The refrigerant gas is compressed as the volume is reduced closer to the center of the scroll. Discharge Third Orbit The gas is compressed further and discharged through a small port in the center of the fixed scroll. 5
6 Features and Benefits Integrated Self-Contained Systems: Profitable, Simple Integrated Comfort System (ICS) Trane s Integrated Comfort system improves job profit and increases job control by combining Trane selfcontained units and a Tracker building management system. This integrated system provides total building comfort and control. The primary motivation for building owners/managers in making the purchasing decision of an HVAC controls system is no longer just saving energy; it is having the ability to automate their facilities and the convenience of interface to control systems. Genius is three times ingenious in many ways. Available in 3 models SRVE - Self-contained unit with INTEGRATED air cooled condenser SIVE - Self contained unit with REMOTE air-cooled condenser SAVE - Self-contained WATER-cooled unit with shell and tube condenser Available 3 Colors The attractive highly functional design of the Genius line offers the customers the selection of three equipment colors to blend with any architectural style: Gray Black Red 3 Motor Sizes The units have the capability to meet any static pressure application up to 1.5 with their 3 options: - Low Static Motor Option - Medium Static Option - High Static Option 3 Control Options Standard Thermostat All units are furnished with a standard thermostat that can be installed remotely or directly on the equipment. Programmable Thermostat (PT) PT programming is very simple! PT has a display that shows the hour, the day of the week, the selected program and the ambient temperature. PT can be programmed for up to four setpoints for each day of the week. Using the button timed-override the customer can prolong the machine operation beyond the programmed schedule, according to customer needs. As an additional benefit the Micro allows the Genius to be integrated to the Tracker. This ability allows the multiple units to be controlled and diagnosed from a central location, from across town or even across the country. Just imagine the HVAC installed in your facility capable of being scheduled, monitored and let you know when it is having problems. Microcontrol This state of the art control offers a complete family of sensors and wall mounted devices to compliment the capabilities of the Trane Micro. 3 Filter Options Three filter options exist which may be installed in Genius units. 1. Permanent washable filters of electrostatic fabric (standard). 2. Disposable 2 filters. 3. The combination of the two placed in series. 6
7 Features Summary Quality and Reliability Galvanized steel casing Synthetic enamel paint Innovative Drain Pan Scroll Compressors Flexibility Air or Water Cooled Free discharge plenum or ducted discharge Voltages available: 220/3/60, 440/3/60, 380/3/60 and 380/50/3 Controls Thermostat unit mounted or remote Optional Programmable thermostat Optional Microprocessor ICS compatible, Tracker is your ideal partner for small buildings applications. Filters Throwaway Washable - Nylon type Washable - Aluminum Mesh Wide range of Models available: SRVE: Self Contained with Integral Air Cooled Condenser SIVE: Self Contained with Remote Air Condenser SAVE: Self Contained with Water cooled Nominal Capacity: From 5 to 15 Tons You can reach up to 1.5 esp with our Double Inlet Forward curved Supply fan. It also has variable V-belt drives. The case has been insulated with BIDIM insulation. Other options: Aluminum decorative grill Plenum discharge box for free air discharge Service Valves Sight Glass Solenoid Valve 7
8 Model Number Description 8
9 General Table GD-1 Genius General SAVE Model 050 T 075 T 100 2T 125 2T 150 2T Nominal TR Capacity Length (mm) Depth (mm) Height (mm) Height w/ Plenum Box (mm) Net Weight (kg) SRVE Model 050 T 075 T 100 2T 125 2T 150 2T Nominal TR Capacity Length (mm) Depth (mm) Height (mm) Height w/ Plenum Box (mm) Net Weight (kg) SIVE Model 050 T 075 T 100 2T 125 2T 150 2T Nominal TR Capacity Evaporator Units Quantity/Model 1/SIVE050 1/SIVE075 1/SIVE100 1/SIVE125 1/SIVE 150 Length (mm) Depth (mm) Height (mm) Height w/ Plenum Box (mm) Net Weight (kg) Condensing Units Quantity/Model 1/CRCB050 1/CRCB075 1/CRCB100 1/CRCB125 1/CRCB150 Length (mm) Depth (mm) Height (mm) Net Weight (kg) Compressor Quantity TR 1 / 5 1 / / / 7.5 Evaporator Coil Rows Finned Height (mm) Finned Length (mm) Finned Clearance (m) FPF ( Fins Per Foot) Evaporator Fan Quantity Diameter x Length 270 x x x x x 321 Plenum Box Option (CV) Standard Motor Option (CV) Motor Option 1 (CV) Motor Option 2 (CV) Minimum Air Flow (m 3 /h) Maximum Air Flow (m 3 /h) Condenser Fan (SRVE and CRCB) Quantity Diameter x Length 321 x x x x x 321 Motor (CV) Air Flow (CFM) Water Condenser (SAVE) Minimum Water Flow GPM Maximum Water Flow GPM Maximum Pressure Drop (ca feet) Condenser Coil (SRVE, CRCB) Rows Finned Height (mm) Finned Length (mm) FPF (Fins per Foot)
10 Selection Procedure The selection of a Genius self-contained unit can be accomplished in three easy steps. 1 LOAD: Determine the load requirements for heating and cooling (include outside air) using Trane s load estimate forms, TRACE Easy/600 or any standard method. 2 UNIT TYPE: Self-contained air conditioners are available in either water-cooled or remote air-cooled models to match individual needs. 3 SELECT THE UNIT: The conditions under which the unit must operate and the design load will give the final selection. SELECTION EXAMPLE Design Conditions Water-cooled unit Entering air temperature 80/67 F Total gross capacity required 50,000 BTUH Entering water temperature 85 F Leaving water temperature 92 F Airflow 1,950 CFM at 0.5 duct static pressure. 380V/3/50Hz Voltage Unit Selection Tentatively select a 5-ton unit Model SAVE050. Refer to Table PD-6 to obtain gross total and sensible unit capabilities, gpm, and leaving water temperature at nominal conditions: Total MBh 54.4 Sensible MBh 39.8 GPM 12.8 LWT 95 The SAVE 050 meets the total and sensible design requirements. Since the difference between entering and leaving water is 7 F, multiply the capacities and water flow by correction factors on Table PD-??. Cooling capacity multiplier 1.01 Sensible capacity multiplier 1.01 Water flow multiplier x 1.01 = MBh 39.8 x MBh 12.8 x GPM Refer to Table PD-1 to determine approximate brake horsepower and fan rpm: 1035 rpm and 1.09 bhp. Determine net capacities by subtracting fan motor heat from gross capacities: 2.8 x 1.09 bph = 3.1 MBh Net total capacity = = 64.7 MBh Net sensible capacity = = 45.6 MBh Q s = x CFM x (T r-t S) 40,200 = x 1950 x (80-T S) T S = 80-40,200 (1.085) (1950) T S = 61 F Design Conditions 80 F/67 F /WB return air temperature 95 F Ambient 95,000 BTUH Total Net 76,500 BTUH Sensible Net 0.39 External Static Pressure (evaporator fan) 4200 CFM 0.25 External static pressure (condenser fan) Required 1. Select unit 2. Fan speed and BHP for a) Evaporator fan b) Condenser fan 3. Supply air temperature Solution 1. Select Unit Initially Select a a 10-Ton Unit From Table PD-13 80/67 EAT 95 F AMB = MBh Total Gross 4200 CFM 81.5 MBh Sensible 2. Fan speed and BHP determination Total Static Pressure Evaporator Condenser esp esp From Table PD-3 Evaporator 10-ton unit 4200 CFM = 1078 RPM Note: If values fall between cfm s or esp s it is proper to interpolate between values. Do not extrapolate beyond values in catalog. Contact Trane marketing department for assistance. Fan Motor Heat Equation Fan motor heat = 3.2 x 2.5 = 8.0 MBh Net total capacity = = MBh Net sensible capacity = = 93.3 MBh Conclusion: Required 95,000 BTUH Total Net 76,500 BTUH Total Sensible Net Provided 120,300 BTUH Total Net 93,300 BTUH Total Net The 10-ton unit is the proper choice for this application. 10
11 Performance Fan Three transmission options exist for the evaporator fan motor: Std. option, option 1, option 2. In addition, there is an option for those cases in which the unit is operated with a plenum box. The motors for each transmission option can be found in the general facts tables. Table PD-1 Fan Performance SRVE/SIVE/SAVE 5 Tons External static pressure with permanent air filter inches of water (Pa) Model Airflow (19.9) (39.8) (59.8) (77.2) (97.1) Option 5 TR CFM (m3/h) RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP MT 1.0 CV MS: 78,5 A 106, STD BS: 159 (7") B: 1X A External static pressure with permanent air filter inches of water (Pa) Model Airflow (19.9) (39.8) (59.8) (77.2) (97.1) (124.5) (156.9 (196.7) Option 5 TR CFM (m3/h) RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP MT 1.0 CV MS: 78,5 A 106, OP1 BS: 133 (6") B: 1X A External static pressure with permanent air filter inches of water (Pa) Model Airflow (156.9) (96.7) (234.1) (273.9) (313.7) (353.6) (390.9) Option 5 TR CFM (m3/h) RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP MT 1.5 CV MS: 78.5 A OP2 BS: 108 (5") B: 1X A MT = Motor (CV). MS = Motor Sheave, variable pitch (mm). FS = Fan Sheave (mm). B = Belt. 11
12 Performance Fan Table PD-2 Fan Performance SRVE/SIVE/SAVE 7.5 Tons External static pressure with permanent air filter inches of water (Pa) Model Airflow (19.9) (39.8) (59.8) (77.2) (97.1) Option 7.5 TR CFM (m3/h) RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP MT 1.5 CV MS: 78,5 A 106, STD BS: 184 (8") B: 1X A External static pressure with permanent air filter inches of water (Pa) Model Airflow (39.8) (59.8) (77.2) (97.1) (124.5) (156.9) (196.7) (234.1) (273.9) (313.7) Option 7.5 TR CFM (m3/h) RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP MT 2.0 CV MS: 78,5 A 106, OP1 BS: 133 (6") B: 1X A External static pressure with permanent air filter inches of water (Pa) Model Airflow (273.9) (313.7) (353.6) (390.9) Option 7.5 TR CFM (m3/h) RPM BHP RPM BHP RPM BHP RPM BHP MT 3.0 CV MS: 80 A OP2 BS: 105 (5") B: 1X B MT = Motor (CV). MS = Motor Sheave, variable pitch (mm). FS = Fan Sheave (mm). B = Belt. 12
13 Performance Fan Table PD-3 Fan Performance SRVE/SIVE/SAVE 10 Tons External static pressure with permanent air filter inches of water (Pa) Model Airflow (19.9) (39.8) (59.8) (77.2) Option 10 TR CFM (m3/h) RPM BHP RPM BHP RPM BHP RPM BHP MT 1.5 CV MS: 78,5 A 106, STD BS: 159 (7") B: 1X A External static pressure with permanent air filter inches of water (Pa) Model Airflow (19.9) (39.8) (59.8) (77.2) (97.1) (124.5) (156.9) Option 10 TR CFM (m3/h) RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP MT 2.0 CV MS: 78,5 A 106, OP1 BS: 133 (6") B: 1X A External static pressure with permanent air filter inches of water (Pa) Model Airflow (97.1) (124.5) (156.9) (196.7) (234.1) (273.9) (313.7) (353.6) (390.9) Option 10 TR CFM (m3/h) RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP MT 3.0 CV MS: 80 A OP2 BS: 105 (5") B: 1X B MT = Motor (CV). MS = Motor Sheave, variable pitch (mm). FS = Fan Sheave (mm). B = Belt. 13
14 Performance Fan Table PD-4 Fan Performance SRVE/SIVE/SAVE 12.5 Tons External static pressure with permanent air filter inches of water (Pa) Model Airflow (19.9) (39.8) (59.8) (77.2) (97.1) (124.5) Option 12.5 TR CFM (m3/h) RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP MT 2.0 CV MS: 78,5 A 106, STD BS: 184 (8") B: 1X A External static pressure with permanent air filter inches of water (Pa) Model Airflow (77.2) (97.1) (124.5) (156.9) (196.7) (234.1) (273.9) Option 12.5 TR CFM (m3/h) RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP MT 3.0 CV MS: 80 A OP1 BS: 143 (6") B: 1X B External static pressure with permanent air filter inches of water (Pa) Model Airflow (234.1) (273.9) (313.7) (353.6) (390.9) Option 12.5 TR CFM (m3/h) RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP MT 4.0 CV MS: 80 A OP2 BS: 118 (5") B: 1X B MT = Motor (CV). MS = Motor Sheave, variable pitch (mm). FS = Fan Sheave (mm). B = Belt. 14
15 Performance Fan Table PD-5 Fan Performance SRVE/SIVE/SAVE 15 Tons External static pressure with permanent air filter inches of water (Pa) Model Airflow (19.9) (39.8) (59.8) (77.2) (97.1) Option 15 TR CFM (m3/h) RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP MT 3.0 CV MS: 80 A STD BS: 194 (8") B: 1X B External static pressure with permanent air filter inches of water (Pa) Model Airflow (39.8) (59.8) (77.2) (97.1) (124.5) (156.9) (196.7) (234.1) (273.9) (313.7) Option 15 TR CFM (m3/h) RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP MT 4.0 CV MS: 80 A OP1 BS: 143 (6") B: 1X B External static pressure with permanent air filter inches of water (Pa) Model Airflow (273.9) (313.7) (353.6) (390.9) Option 15 TR CFM (m3/h) RPM BHP RPM BHP RPM BHP RPM BHP MT 5.5 CV MS: 80 A OP2 BS: 118 (5") B: 1X B MT = Motor (CV). MS = Motor Sheave, variable pitch (mm). FS = Fan Sheave (mm). B = Belt. 15
16 Performance Water Cooled 50 Hz Table PD-6 Gross Cooling Capacities SAVE-050 English ENT Water Temp. ( F) Entering Wet Bulb Temperature ( F) Ent CFM ( F) TGC SHC GPM TGC SHC GPM TGC SHC GPM TGC SHC GPM TGC SHC GPM TGC SHC GPM Table PD-6 Gross Cooling Capacities SAVE-050 (Cont.) ENT Water Temp. ( F) 95 Entering Wet Bulb Temperature ( F) Ent CFM ( F) TGC SHC GPM TGC SHC GPM TGC SHC GPM Notes: TGC = Total Gross Capacity (MBh) SHC = Sensible Heat Capacity (MBh) Capacity Correction Factor Table Delta T Water Total Cap. Sens. Cap. ( F) GPM MBh MBh
17 Performance Water Cooled 50 Hz Table PD-6 Gross Cooling Capacities SAVE-050 Metric ENT Water Temp. ( C) Entering Wet Bulb Temperature ( C) Ent m3/h ( C) TGC SHC l/s TGC SHC l/s TGC SHC l/s TGC SHC l/s TGC SHC l/s TGC SHC l/s Table PD-6 Gross Cooling Capacities SAVE-050 (Cont.) ENT Water Temp. ( C) 35.0 Entering Wet Bulb Temperature ( C) Ent m3/h ( C) TGC SHC l/s TGC SHC l/s TGC SHC l/s Notes: TGC = Total Gross Capacity (kw) SHC = Sensible Heat Capacity (kw) Capacity Correction Factor Table Delta T Water Total Cap. Sens. Cap. ( C) l/s kw kw
18 Performance Water Cooled 50 Hz Table PD-7 Gross Cooling Capacities SAVE-075 English ENT Water Temp. ( F) Entering Wet Bulb Temperature ( F) Ent CFM ( F) TGC SHC GPM TGC SHC GPM TGC SHC GPM TGC SHC GPM TGC SHC GPM TGC SHC GPM Table PD-7 Gross Cooling Capacities SAVE-075 (Cont.) ENT Water Temp. ( F) 95 Entering Wet Bulb Temperature ( F) Ent CFM ( F) TGC SHC GPM TGC SHC GPM TGC SHC GPM Notes: TGC = Total Gross Capacity (MBh) SHC = Sensible Heat Capacity (MBh) Capacity Correction Factor Table Delta T Water Total Cap. Sens. Cap. ( F) GPM MBh MBh
19 Performance Water Cooled 50 Hz Table PD-7 Gross Cooling Capacities SAVE-075 Metric ENT Water Temp. ( C) Entering Wet Bulb Temperature ( C) Ent m3/h ( C) TGC SHC l/s TGC SHC l/s TGC SHC l/s TGC SHC l/s TGC SHC l/s TGC SHC l/s Table PD-7 Gross Cooling Capacities SAVE-075 (Cont.) ENT Water Temp. ( C) 35.0 Entering Wet Bulb Temperature ( C) Ent m3/h ( C) TGC SHC l/s TGC SHC l/s TGC SHC l/s Notes: TGC = Total Gross Capacity (kw) SHC = Sensible Heat Capacity (kw) Capacity Correction Factor Table Delta T Water Total Cap. Sens. Cap. ( C) l/s kw kw
20 Performance Water Cooled 50 Hz Table PD-8 Gross Cooling Capacities SAVE-100 English ENT Water Temp. ( F) Entering Wet Bulb Temperature ( F) Ent CFM ( F) TGC SHC GPM TGC SHC GPM TGC SHC GPM TGC SHC GPM TGC SHC GPM TGC SHC GPM Table PD-8 Gross Cooling Capacities SAVE-100 (Cont.) ENT Water Temp. ( F) 95 Entering Wet Bulb Temperature ( F) Ent CFM ( F) TGC SHC GPM TGC SHC GPM TGC SHC GPM Notes: TGC = Total Gross Capacity (MBh) SHC = Sensible Heat Capacity (MBh) Capacity Correction Factor Table Delta T Water Total Cap. Sens. Cap. ( F) GPM MBh MBh
21 Performance Water Cooled 50 Hz Table PD-8 Gross Cooling Capacities SAVE-100 Metric ENT Water Temp. ( C) Entering Wet Bulb Temperature ( C) Ent m3/h ( C) TGC SHC l/s TGC SHC l/s TGC SHC l/s TGC SHC l/s TGC SHC l/s TGC SHC l/s Table PD-8 Gross Cooling Capacities SAVE-100 (Cont.) ENT Water Temp. ( C) 35.0 Entering Wet Bulb Temperature ( C) Ent m3/h ( C) TGC SHC l/s TGC SHC l/s TGC SHC l/s Notes: TGC = Total Gross Capacity (kw) SHC = Sensible Heat Capacity (kw) Capacity Correction Factor Table Delta T Water Total Cap. Sens. Cap. ( C) l/s kw kw
22 Performance Water Cooled 50 Hz Table PD-9 Gross Cooling Capacities SAVE-125 English ENT Water Temp. ( F) Entering Wet Bulb Temperature ( F) Ent CFM ( F) TGC SHC GPM TGC SHC GPM TGC SHC GPM TGC SHC GPM TGC SHC GPM TGC SHC GPM Table PD-9 Gross Cooling Capacities SAVE-125 (Cont.) ENT Water Temp. ( F) 95 Entering Wet Bulb Temperature ( F) Ent CFM ( F) TGC SHC GPM TGC SHC GPM TGC SHC GPM Notes: TGC = Total Gross Capacity (MBh) SHC = Sensible Heat Capacity (MBh) Capacity Correction Factor Table Delta T Water Total Cap. Sens. Cap. ( F) GPM MBh MBh
23 Performance Water Cooled 50 Hz Table PD-9 Gross Cooling Capacities SAVE-125 Metric ENT Water Temp. ( C) Entering Wet Bulb Temperature ( C) Ent m3/h ( C) TGC SHC l/s TGC SHC l/s TGC SHC l/s TGC SHC l/s TGC SHC l/s TGC SHC l/s Table PD-9 Gross Cooling Capacities SAVE-125 (Cont.) ENT Water Temp. ( C) 35.0 Entering Wet Bulb Temperature ( C) Ent m3/h ( C) TGC SHC l/s TGC SHC l/s TGC SHC l/s Notes: TGC = Total Gross Capacity (kw) SHC = Sensible Heat Capacity (kw) Capacity Correction Factor Table Delta T Water Total Cap. Sens. Cap. ( C) l/s kw kw
24 Performance Water Cooled 50 Hz Table PD-10 Gross Cooling Capacities SAVE-150 English ENT Water Temp. ( F) Entering Wet Bulb Temperature ( F) Ent CFM ( F) TGC SHC GPM TGC SHC GPM TGC SHC GPM TGC SHC GPM TGC SHC GPM TGC SHC GPM Table PD-10 Gross Cooling Capacities SAVE-150 (Cont.) ENT Water Temp. ( F) 95 Entering Wet Bulb Temperature ( F) Ent CFM ( F) TGC SHC GPM TGC SHC GPM TGC SHC GPM Notes: TGC = Total Gross Capacity (MBh) SHC = Sensible Heat Capacity (MBh) Capacity Correction Factor Table Delta T Water Total Cap. Sens. Cap. ( F) GPM MBh MBh
25 Performance Water Cooled 50 Hz Table PD-10 Gross Cooling Capacities SAVE-150 Metric ENT Water Temp. ( C) Entering Wet Bulb Temperature ( C) Ent m3/h ( C) TGC SHC l/s TGC SHC l/s TGC SHC l/s TGC SHC l/s TGC SHC l/s TGC SHC l/s Table PD-10 Gross Cooling Capacities SAVE-150 (Cont.) ENT Water Temp. ( C) 35.0 Entering Wet Bulb Temperature ( C) Ent m3/h ( C) TGC SHC l/s TGC SHC l/s TGC SHC l/s Notes: TGC = Total Gross Capacity (kw) SHC = Sensible Heat Capacity (kw) Capacity Correction Factor Table Delta T Water Total Cap. Sens. Cap. ( C) l/s kw kw
26 Performance Air Cooled 50 Hz Table PD-11 Gross Cooling Capacities SRVE-050 English Ambient Temperature ( F) Entering Wet Bulb Temperature ( F) Ent CFM (ºF) TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC Table PD-11 Gross Cooling Capacities SRVE-050 (Cont.) English Ambient Temperature ( F) Entering Wet Bulb Temperature ( F) Ent CFM (ºF) TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC Notes: TGC = Total Gross Capacity (MBh) SHC = Sensible Heat Capacity (MBh) 26
27 Performance Air Cooled 50 Hz Table PD-11 Gross Cooling Capacities SRVE-050 Metric Ambient Temperature ( C) Entering Wet Bulb Temperature ( C) Ent m3/h (ºC) TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC Table PD-11 Gross Cooling Capacities SRVE-050 (Cont.) Metric Ambient Temperature ( C) Entering Wet Bulb Temperature ( C) Ent m3/h (ºC) TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC Notes: TGC = Total Gross Capacity (kw) SHC = Sensible Heat Capacity (kw) 27
28 Performance Air Cooled 50 Hz Table PD-12 Gross Cooling Capacities SRVE-075 English Ambient Temperature ( F) Entering Wet Bulb Temperature ( F) Ent CFM (ºF) TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC Table PD-12 Gross Cooling Capacities SRVE-075 (Cont.) English Ambient Temperature ( F) Entering Wet Bulb Temperature ( F) Ent CFM (ºF) TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC Notes: TGC = Total Gross Capacity (MBh) SHC = Sensible Heat Capacity (MBh) 28
29 Performance Air Cooled 50 Hz Table PD-12 Gross Cooling Capacities SRVE-075 Metric Ambient Temperature ( C) Entering Wet Bulb Temperature ( C) Ent m3/h (ºC) TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC Table PD-12 Gross Cooling Capacities SRVE-075 (Cont.) Metric Ambient Temperature ( C) Entering Wet Bulb Temperature ( C) Ent m3/h (ºC) TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC Notes: TGC = Total Gross Capacity (kw) SHC = Sensible Heat Capacity (kw) 29
30 Performance Air Cooled 50 Hz Table PD-13 Gross Cooling Capacities SRVE-100 English Ambient Temperature ( F) Entering Wet Bulb Temperature ( F) Ent CFM (ºF) TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC Table PD-13 Gross Cooling Capacities SRVE-100 (Cont.) English Ambient Temperature ( F) Entering Wet Bulb Temperature ( F) Ent CFM (ºF) TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC Notes: TGC = Total Gross Capacity (MBh) SHC = Sensible Heat Capacity (MBh) 30
31 Performance Air Cooled 50 Hz Table PD-13 Gross Cooling Capacities SRVE-100 Metric Ambient Temperature ( C) Entering Wet Bulb Temperature ( C) Ent m3/h (ºC) TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC Table PD-13 Gross Cooling Capacities SRVE-100 (Cont.) Metric Ambient Temperature ( C) Entering Wet Bulb Temperature ( C) Ent m3/h (ºC) TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC Notes: TGC = Total Gross Capacity (kw) SHC = Sensible Heat Capacity (kw) 31
32 Performance Air Cooled 50 Hz Table PD-14 Gross Cooling Capacities SRVE-125 English Ambient Temperature ( F) Entering Wet Bulb Temperature ( F) Ent CFM (ºF) TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC Table PD-14 Gross Cooling Capacities SRVE-125 (Cont.) English Ambient Temperature ( F) Entering Wet Bulb Temperature ( F) Ent CFM (ºF) TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC Notes: TGC = Total Gross Capacity (MBh) SHC = Sensible Heat Capacity (MBh) 32
33 Performance Air Cooled 50 Hz Table PD-14 Gross Cooling Capacities SRVE-125 Metric Ambient Temperature ( C) Entering Wet Bulb Temperature ( C) Ent m3/h (ºC) TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC Table PD-14 Gross Cooling Capacities SRVE-125 (Cont.) Metric Ambient Temperature ( C) Entering Wet Bulb Temperature ( C) Ent m3/h (ºC) TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC Notes: TGC = Total Gross Capacity (kw) SHC = Sensible Heat Capacity (kw) 33
34 Performance Air Cooled 50 Hz Table PD-15 Gross Cooling Capacities SRVE-150 English Ambient Temperature ( F) Entering Wet Bulb Temperature ( F) Ent CFM (ºF) TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC Table PD-15 Gross Cooling Capacities SRVE-150 (Cont.) English Ambient Temperature ( F) Entering Wet Bulb Temperature ( F) Ent CFM (ºF) TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC Notes: TGC = Total Gross Capacity (MBh) SHC = Sensible Heat Capacity (MBh) 34
35 Performance Air Cooled 50 Hz Table PD-15 Gross Cooling Capacities SRVE-150 Metric Ambient Temperature ( C) Entering Wet Bulb Temperature ( C) Ent m3/h (ºC) TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC Table PD-15 Gross Cooling Capacities SRVE-150 (Cont.) Metric Ambient Temperature ( C) Entering Wet Bulb Temperature ( C) Ent m3/h (ºC) TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC TGC SHC Notes: TGC = Total Gross Capacity (kw) SHC = Sensible Heat Capacity (kw) 35
36 Controls The Genius line offers two Control options: Standard Thermostat or Microprocessor Control. Standard Thermostat All units are supplied with a control thermostat as standard feature. This thermostat can be installed remotely or in the equipment, according to the needs of the client. Microprocessor Control The Microprocessor Control UCP (unit control processor) is factory assembled and tested. It controls unit operation in the independent mode (standalone) or it allows communication when the unit is working in an integrated comfort system (Tracer, Tracer Summit, Tracker). Some of the main advantages and benefits of using the microprocessor are: Great reliability: As we know, this type of control has demonstrated itself to be highly reliable, thus avoiding decalibration or breakdown. Direct digital control: The Integral Proportional Control allows more precise temperature control of the area to be airconditioned. In addition, the temperature sensing instrument is more sensitive than the one used in traditional cases. With this instrument joined to the UCP it is possible to guarantee a setpoint temperature of F. Easy diagnosis: The controller allows the operator to carry out easy and fast test to verify the operation of the unit components (fans and compressors). Low suction pressure during start-up: The controller ignores the low pressurestat information during compressor start-up, thus avoiding that the unit not start because of the low pressure. If after 3 minutes the low pressure is not within the correct range, the unit will deactivate. Elimination of Compressor cycling: The controller allows the compressor to run for a minimum of three minutes, followed by three minutes not running (off) to make sure that there is adequate oil return to the compressor(s). Alternation of Compressor operation: The microprocessor will alternate the compressors according to the number of start-ups and hours of operation of each, 36 so that the degree of wear will be similar for each one. The microprocessor control provides the option for simple and direct communication between the Genius and TRACKER, Tracer or Tracer Summit building administrators. This communication is achieved simply by interconnecting the Genius unit and the building administration system with a twisted pair cable. TRACKER In addition to being able to control the lighting of your house or building, this panel can automatically control up to 12 Genius. It also allows sending air conditioning system alarms to a Maintenance Central 24 hours a day, thus making possible various functions: Schedule programming: On the TRACKER you do the annual operating programming of each one of the interconnected sets of equipment with the possibility of setting two different schedules for the initiation and termination of operation for weekdays, weekends and holidays. The objective is to use the equipment only when necessary. There is no need for you to waste energy. Interface with the operator: The TRACKER has a functional keyboard and liquid crystal display that provides the user with a rapid visualization of the system with a minimum of experience. Access is restricted with a safety password. Zoning: When a variable air volume system is controlled, it is capable of independently controlling the temperature of up to 128 different zones, thus optimizing the dimensions of your equipment as well as your investment. Optimized start-up: The TRACKER analyzes the most economical way to turn on the equipment so that you get the desired temperature at the programmed time. This is applicable in setups where various Genius units are interconnected to the control system and, instead of turning on all of them at the same time, they are turned on at different times to avoid peaks in energy consumption. Demand limit: Automatically controls the programmed electricity consumption limits of the setup. This is an important economic factor that makes the cost of the TRACKER insignificant when considered on an annual scale. Record of tendencies: Records up to 192 temperature values during a time frame that you determine. This function makes it possible to do a posterior analysis of the system s performance. Record of alarms: The TRACKER immediately identifies any breakdowns in the system, which register as alarms. Besides this, the TRACKER store in its memory up to 32 alarms with information including the date and time of the event. Access via telephone line: The TRACKER can be programmed and supervised through the telephone line. It can also, in the same way, send warnings concerning any alarms. Easy installation: The Genius and the TRACKER leave the factory already programmed and tested. Installation and connection between them is done with a twisted pair. For more details, consult the TRACKER Engineering Bulletin. TRACER SUMMIT This is the controller recommended for very large installations. The Genius s microprocessor is also able to communicate with the Tracer Summit which provides complete integration of these units with the Integrated Comfort System. Varitrac is the name Trane has given to our variable air volume system for small installations. Airflow through the Genius is constant while the air supply to each zone is variable. So that this will happen, a bypass gate returns airflow that was not required by the zones to the system. The variable air input in each zone is controlled by a VAV box that includes a microprocessor controller. This controller regulates the amount of air needed to maintain the desired temperature. A panel called the Central Control Panel (CCP) is used to program, supervise and control the Varitrac system. Trane personnel can program the TRACKER and the CCP.
37 Electrical Each unit model has three options for electric heat. The following table shows the options and their capacities in kw. Model 5 Ton 7.5 Ton 10 Ton 12.5 Ton 15 Ton Option 1 2 kw 3 kw 4 kw 5 kw 6 kw Option 2 4 kw 6 kw 8 kw 2x5 kw 2x6 kw Option 3 6 kw 9 kw 2x6 kw 2x8 kw 2x9 kw Table ED-1 Genius Electrical Features - SRVE/SIVE 050 Nominal Operation Values Compressor Fan Motor Fan Motor Consumption Current Fan Voltage KW CNO KW CNO KW CNO KW A STD 220V and 380V Option 1 440V V Option 2 380V V Plenum Box 220V Option 380V V Maximum Operation Values Compressor Fan Motor Fan Motor Current Fan Voltage CMO CMO CMO A STD 220V and 380V Option 1 440V V Option 2 380V V Plenum Box 220V Option 380V V Start-up Values Compressor Fan Motor Fan Motor Fan Voltage LRA LRA LRA STD 220V and 380V Option 1 440V V Option 2 380V V Plenum Box 220V Option 380V V To know which ventilation option should be used, consult the behavior of the ventilation options. CNO = Nominal operation current (A). CMO = Maximum operation current. LRA = Locked rotor amps. STD Option and Option 1 - evaporator fan motor -1 CV. Option 2 - evaporator fan motor -1.5 CV. Plenum box option - evaporator fan motor -0.5 CV. Power of the condenser fan motor -1 CV. Size the electrical wiring using the maximum operation currents. 37
38 Electrical Table ED-2 Genius Electrical Features - SRVE/SIVE 050 Nominal Operation Values Compressor Fan Motor Fan Motor Consumption Current Fan Voltage KW CNO KW CNO KW CNO KW A 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V Maximum Operation Values Compressor Fan Motor Fan Motor Current Fan Voltage CMO CMO CMO A 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V Start-up Values Compressor Fan Motor Fan Motor Fan Voltage LRA LRA LRA 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V To know which ventilation option should be used, consult the behavior of the ventilation options. CNO = Nominal operation current (A). CMO = Maximum operation current. LRA = Locked rotor amps. STD Option - evaporator fan motor -1.5 CV. Option 1 - evaporator fan motor -2 CV. Option 2 - evaporator fan motor -3 CV. Plenum box option - evaporator fan motor -0.5 CV. Power of the condenser fan motor -3 CV. Size the electrical wiring using the maximum operation currents. 38
39 Electrical Table ED-3 Genius Electrical Features - SRVE/SIVE 100 Nominal Operation Values Compressor 1 Compressor 2 Fan Motor Fan Motor Consumption Current Fan Voltage KW CNO KW CNO KW CNO KW CNO KW A 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V Maximum Operation Values Compressor 1 Compressor 2 Fan Motor Fan Motor Current Fan Voltage CMO CMO CMO CMO A 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V Start-up Values Compressor 1 Compressor 2 Fan Motor Fan Motor Fan Voltage LRA LRA LRA LRA 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V To know which ventilation option should be used, consult the behavior of the ventilation options. CNO = Nominal operation current (A). CMO = Maximum operation current. LRA = Locked rotor amps. STD Option - evaporator fan motor -1.5 CV. Option 1 - evaporator fan motor -2 CV. Option 2 - evaporator fan motor -3 CV. Plenum box option - evaporator fan motor -0.5 CV. Power of the condenser fan motor -3 CV. Size the electrical wiring using the maximum operation currents. 39
40 Electrical Table ED-4 Genius Electrical Features - SRVE/SIVE 125 Nominal Operation Values Compressor 1 Compressor 2 Fan Motor Fan Motor Consumption Current Fan Voltage KW CNO KW CNO KW CNO KW CNO KW A 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V Maximum Operation Values Compressor 1 Compressor 2 Fan Motor Fan Motor Current Fan Voltage CMO CMO CMO CMO A 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V Start-up Values Compressor 1 Compressor 2 Fan Motor Fan Motor Fan Voltage LRA LRA LRA LRA 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V To know which ventilation option should be used, consult the behavior of the ventilation options. CNO = Nominal operation current (A). CMO = Maximum operation current. LRA = Locked rotor amps. STD Option - evaporator fan motor -2 CV. Option 1 - evaporator fan motor -3 CV. Option 2 - evaporator fan motor -4 CV. Plenum box option - evaporator fan motor -0.5 CV. Power of the condenser fan motor -4 CV. Size the electrical wiring using the maximum operation currents 40
41 Electrical Table ED-5 Genius Electrical Features - SRVE/SIVE 150 Nominal Operation Values Compressor 1 Compressor 2 Fan Motor Fan Motor Consumption Current Fan Voltage KW CNO KW CNO KW CNO KW CNO KW A 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V Maximum Operation Values Compressor 1 Compressor 2 Fan Motor Fan Motor Current Fan Voltage CMO CMO CMO CMO A 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V Start-up Values Compressor 1 Compressor 2 Fan Motor Fan Motor Fan Voltage LRA LRA LRA LRA 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V To know which ventilation option should be used, consult the behavior of the ventilation options. CNO = Nominal operation current (A). CMO = Maximum operation current. LRA = Locked rotor amps. STD Option - evaporator fan motor -3 CV. Option 1 - evaporator fan motor -4 CV. Option 2 - evaporator fan motor -5 CV. Plenum box option - evaporator fan motor -0.5 CV. Power of the condenser fan motor -5 CV. Size the electrical wiring using the maximum operation currents. 41
42 Electrical Table ED-6 Genius Electrical Features - SAVE 050 Nominal Operation Values Compressor Fan Motor Consumption Current Fan Voltage KW CNO KW CNO KW A STD 220V and 380V Option 1 440V V Option 2 380V V Plenum Box 220V Option 380V V Maximum Operation Values Compressor Fan Motor Current Fan Voltage CMO CMO A STD 220V and 380V Option 1 440V V Option 2 380V V Plenum Box 220V Option 380V V Start-up Values Compressor Fan Motor Fan Voltage LRA LRA STD 220V and 380V Option 1 440V V Option 2 380V V Plenum Box 220V Option 380V V To know which ventilation option should be used, consult the behavior of the ventilation options. CNO = Nominal operation current (A). CMO = Maximum operation current. LRA = Locked rotor amps. STD Option and Option 1 - evaporator fan motor -1 CV. Option 2 - evaporator fan motor -1.5 CV. Plenum box option - evaporator fan motor -0.5 CV. Size the electrical wiring using the maximum operation currents. 42
43 Electrical Table ED-7 Genius Electrical Features - SAVE 075 Nominal Operation Values Compressor Fan Motor Consumption Current Fan Voltage KW CNO KW CNO KW A 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V Maximum Operation Values Compressor Fan Motor Current Fan Voltage CMO CMO A 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V Start-up Values Compressor Fan Motor Fan Voltage LRA LRA 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V To know which ventilation option should be used, consult the behavior of the ventilation options. CNO = Nominal operation current (A). CMO = Maximum operation current. LRA = Locked rotor amps. STD Option - evaporator fan motor -1.5 CV. Option 1 - evaporator fan motor -2 CV. Option 2 - evaporator fan motor -3 CV. Plenum box option - evaporator fan motor -0.5 CV. Size the electrical wiring using the maximum operation currents. 43
44 Electrical Table ED-8 Genius Electrical Features - SAVE100 Nominal Operation Values Compressor 1 Compressor 2 Fan Motor Consumption Current Fan Voltage KW CNO KW CNO KW CNO KW A 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V Maximum Operation Values Compressor 1 Compressor 2 Fan Motor Current Fan Voltage CMO CMO CMO A 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V Start-up Values Compressor 1 Compressor 2 Fan Motor Fan Voltage LRA LRA LRA 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V To know which ventilation option should be used, consult the behavior of the ventilation options. CNO = Nominal operation current (A). CMO = Maximum operation current. LRA = Locked rotor amps. STD Option - evaporator fan motor -1.5 CV. Option 1 - evaporator fan motor -2 CV. Option 2 - evaporator fan motor -3 CV. Plenum box option - evaporator fan motor -0.5 CV. Size the electrical wiring using the maximum operation currents. 44
45 Electrical Table ED-9 Genius Electrical Features - SAVE125 Nominal Operation Values Compressor 1 Compressor 2 Fan Motor Consumption Current Fan Voltage KW CNO KW CNO KW CNO KW A 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V Maximum Operation Values Compressor 1 Compressor 2 Fan Motor Current Fan Voltage CMO CMO CMO A 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V Start-up Values Compressor 1 Compressor 2 Fan Motor Fan Voltage LRA LRA LRA 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V To know which ventilation option should be used, consult the behavior of the ventilation options. CNO = Nominal operation current (A). CMO = Maximum operation current. LRA = Locked rotor amps. STD Option - evaporator fan motor -2 CV. Option 1 - evaporator fan motor -3 CV. Option 2 - evaporator fan motor -4 CV. Plenum box option - evaporator fan motor -0.5 CV. Size the electrical wiring using the maximum operation currents. 45
46 Electrical Table ED-10 Genius Electrical Features - SAVE150 Nominal Operation Values Compressor 1 Compressor 2 Fan Motor Consumption Current Fan Voltage KW CNO KW CNO KW CNO KW A 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V Maximum Operation Values Compressor 1 Compressor 2 Fan Motor Current Fan Voltage CMO CMO CMO A 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V Start-up Values Compressor 1 Compressor 2 Fan Motor Fan Voltage LRA LRA LRA 220V STD 380V V V Option 1 380V V V Option 2 380V V Plenum Box 220V Option 380V V To know which ventilation option should be used, consult the behavior of the ventilation options. CNO = Nominal operation current (A). CMO = Maximum operation current. LRA = Locked rotor amps. STD Option - evaporator fan motor -3 CV. Option 1 - evaporator fan motor -4 CV. Option 2 - evaporator fan motor -5 CV. Plenum box option - evaporator fan motor -1 CV. Size the electrical wiring using the maximum operation currents. 46
47 Dimensions SAVE All dimensions are in 01 - Plenum box with optional supply screen 02 - Resistor box for heating (optional) (control and power panel for external heating) 03 - Double [intake / exhaust] (evaporator) Centrifugal fan 04 - Supply motor 05 - Evaporating coil 06 - Return screen (optional) 07 - Filters 08 - Spacing for energy intake wire f 46.5 (right/left) 09 - Scroll compressor 10 - Drain f 1/2 BSP (left) 11 - Spacing for remote thermostat wire f Water intake and outlet (left/right) 13 - Electric panel for electric control model 100/125/150 (optional) 14 - Electric panel 15 - Electric panel for electric control model 050/075 (optional) 16 - Shell and tube condenser Model A B C D E F G H J K ø L (960) 9 (230) 13 (333) 16 (397) 5 (127) 11 (289) 10 (263) 5 (113) (1190) 15 (367) 16 (396) 17 (427) 2 (57) 13 (341) 10 (263) 5 (113) (1500) 7 (175) 13 (333) 9 (230) 13 (333) 17 (429) 5 (127) 11 (289) 8 (213) 4 (111) 1 1/ (1700) 8 (210) 16 (396) 10 (255) 16 (396) 17 (443) 2 (57) 13 (341) 8 (213) 4 (111) 1 1/ (1700) 8 (210) 16 (396) 10 (255) 16 (396) 17 (443) 2 (57) 13 (341) 8 (213) 4 (111) 1 1/2 47
48 Dimensions SRVE All dimensions are in 01 - Plenum box with optional supply screen 02 - Resistor box for heating (optional) (control and power panel for external heating) 03 - Double [intake / exhaust] (evaporator) Centrifugal fan 04 - Supply motor 05 - Evaporating coil 06 - Return screen (optional) 07 - Filters 08 - Spacing for energy intake wire f 46.5 (right/left) 09 - Double [intake / exhaust] (condenser) Centrifugal fan 10 - Scroll compressor 11 - Drain f 1/2 BSP (left) 12 - Spacing for remote thermostat wire f Electric panel for electric control model 100/125/150 (optional) 14 - Electric panel 15 - Electric panel for electric control model 050/075 (optional) 16 - Shell and tube condenser Model A B C D E F G H J K L M (960) 9 (230) 13 (333) 16 (397) 5 (127) 11 (289) 5 (120) 47 (1180) 10 (258) 36 (920) (1190) 15 (367) 16 (396) 17 (427) 2 (57) 13 (341) 5 (120) 47 (1180) 10 (258) 45 (1150) (1500) 7 (175) 13 (333) 9 (230) 13 (333) 17 (429) 5 (127) 11 (289) 9 (230) 48 (1210) 10 (247) 58 (1460) (1700) 8 (210) 16 (396) 10 (255) 16 (396) 17 (443) 2 (57) 13 (341) 16 (400) 50 (1280) 9 (240) 65 (1660) (1700) 8 (210) 16 (396) 10 (255) 16 (396) 17 (443) 2 (57) 13 (341) 16 (400) 59 (1510) 9 (240) 65 (1660) 48
49 Dimensions SIVE All dimensions are in 01 - Plenum box with optional supply screen 02 - Resistor box for heating (optional) (control and power panel for external heating) 03 - Double [intake / exhaust] (evaporator) Centrifugal fan 04 - Supply motor 05 - Evaporating coil 06 - Return screen (optional) 07 - Filters 08 - Spacing for energy intake wire f 46.5 (right/left) 09 - Scroll compressor 10 - Drain f 1/2 BSP (left) 11 - Spacing for remote thermostat wire f Electric panel for electric control model 100/125/150 (optional) 13 - Electric panel 14 - Electric panel for electric control model 050/075 (optional) 15 - Prep for spacing for f 46.5 (right/left) lines Model A B C D E F G H J K D1 D2 L1 L (960) 9 (230) 13 (333) 16 (397) 5 (127) 11 (289) 5/8 1/ (1190) 15 (367) 16 (396) 17 (427) 2 (57) 13 (341) 3/4 1/ (1500) 7 (175) 13 (333) 9 (230) 13 (333) 17 (429) 5 (127) 11 (289) 6 (150) 8 (205) 5/8 5/8 1/2 1/ (1700) 8 (210) 16 (396) 10 (255) 16 (396) 17 (443) 2 (57) 13 (341) 6 (150) 8 (205) 3/4 5/8 1/2 1/ (1700) 8 (210) 16 (396) 10 (255) 16 (396) 17 (443) 2 (57) 13 (341) 6 (150) 8 (205) 3/4 3/4 1/2 1/2 49
50 Dimensions CRCB All dimensions are in 01 - Double [intake / exhaust] Centrifugal fan 02 - Terminal box 03 - Service panel 04 - Motor 05 - Condensing coil 06 - Spacing for ø 27 energy intake wire 07 - Refrigeration connections (only one setting) Model A B C D E F G H I J L M N P Q R ø L1 ø D1 ø L2 ø D /2 5/8 (987) (631) (890) (295.5) (396) (341) (762) (711) (110) (1029) (521) (132) /2 3/4 (1241) (631) (890) (422.5) (396) (341) (1016) (816.5) (110) (1283) (521) (132) /2 5/8 1/2 5/8 (1341) (631) (941) (212.5) (333) (230) (333) (289) (1143) (863.5) (97) (1383) (521) (159) (200) (255) /2 3/4 1/2 5/8 (1646) (714) (1018) (299.5) (396) (255) (396) (341) (1473) (940) (84) (1688) (604) (236) (200) (255) /2 3/4 1/2 5/8 (1646) (714) (1247) (299.5) (396) (255) (396) (341) (1473) (1168) (84) (1688) (604) (236) (200) (255) 50
51 Mechanical Specifications Cabinet Manufactured of galvanized steel plate, it is painted with anticorrosive primer and high resistance synthetic enamel. The cabinet is constructed with an bottom tray, structural laterals, front screen and cover and back cover. The remote condenser cabinet is painted with epoxy primer and high resistance enamel and is also constructed of galvanized steel plate. For frontal access to the evaporator units, just loosen four screws to remove the cover and the screen. Return Screen Screen of anodized aluminum profile with vertical flanges. Vertical screens provide excellent air distribution in the coil. This option is recommended for hulls in which the machine is visible in the zone to be air-conditioned. Plenum Box The style of the plenum box is similar to that of the cabinet and is sized to guarantee silent operation. The plenum box screen has a slight angle that allows the air flow to be directed in a vertical or lateral direction. A specific fan array exists for use of the Genius unit with plenum box (consult the general facts tables). This plenum should only be used when the discharge from the unit is free into the atmosphere. In the case of discharge into a duct network, this option should not be used. Coils All the coils (evaporator and condenser) use tubes with 3/8 external diameter and high efficiency aluminum flange, Trane Wavy 3B model, mounted on the evaporator coil with 132 fins per foot, and on the condenser with 168 flanges per foot. The copper tubes are expanded mechanically to guarantee perfect contact between fin and tube. All the coils are tested for leaks. Evaporator coils are tested at a pressure of 300 PSIG, and the condensers at 400 PSIG. The tray for condensation water was designed according to the interior air quality standards of ASHRAE. Copper-Copper Coils For applications where greater resistance against corrosion is necessary, coils with copper tubes and fins can be manufactured. Offer as special design. Water-cooled condenser Water-cooled condensers are Shell & Tube type. They are manufactured with copper tubes with integrated flanges, expanded in steel mirrors, with grooved holes, mounted in a steel casing and cast iron covers, which are removable for easy cleaning. The casing and covers are protected with finishing paint. Designed, constructed and tested according to ASME standards, for work pressure of 300 PSIG on the refrigerant side and 150 PSIG on the water side. Fans Sirocco type centrifugal fans, constructed of galvanized steel plate with static and dynamically balanced rotors. The evaporator array is sized to overcome up to 1.6 inches of external static pressure. Filters The standard unit is furnished with permanent washable filters of electrostatic fabric. Also Available: Metallic permanent filters (standard) Disposable fiberglass filters of 1 thickness Combination in series of the two previous filters Scroll Compressor All compressors of the Genius line are scroll type. They are of high efficiency using ports instead of valves, which eliminates possible breakdowns. They have 64% fewer moveable parts than a reciprocating compressor of the same capacity. Their operation is extremely smooth and silent. 51
52 Mechanical Specifications Safety and Protection Devices The equipment is protected by high and low pressure pressurestats with automatic resets and fixed calibration, internal thermostat with automatic reset Regulating points for high and low pressure pressurestats Stop - PSIG Start-up - PSIG Machines with water condensation 275 +/ /-15 Machines with air condensation 395 +/ /- 20 Machines with water and air condensation 25 +/ /- 12 Cooling Components In the suction and discharge lines Rotalock type service valves are available. The liquid line has a 1/4 SAE Schrader valve. A drying filter is installed in the liquid line. For the SIVE model the drying filter in the compressor, current overload relay for the compressor and overload thermal relay for the fan motors. Water-cooled condensers are protected by a fusible top. has a screw connection. For the SAVE and SRVE models, the filter is welded. The following table shows the refrigerant tube diameters relative to the equipment cooling circuits. Line diameter Suction line Discharge line Liquid line 5 TR circuit 7/8 5/8 1/2 7.5 TR circuit 1 1/8 3/4 1/2 10 TR circuit 1 1/8 7/8 5/8 Electric Heating Includes heating resistors, stainless steel tubes, a contact unit, fuses, a control thermostat and safety thermostat, all properly installed. The control scheme considers the use of heating resistors. Tests Genius line equipment are shipped fully tested from the factory. The standard tests consist of visual inspections, leak tests, fan start-up followed by start-up and operation of the unit. Trane offers the following factory tests: Basic production test with inspector. Performance test. Complete test with or without an inspector present. Controls Units are provided with a control thermostat. This thermostat can be installed remotely or in the equipment, depending on the needs of the client. As Option: Programmable Thermostat UCP Microprocessor Control Service Valve Service valve for the liquid line. Condensation Pressure Controller A set with pressurestatic valves to control the condensation pressure in machines with air-cooled condensers. High pressure pressurestat with manual reset Liquid Tank Only for the SIVE model. Liquid Viewer Auxiliary maintenance component, indicates the existence of humidity inside the equipment. Solenoid Valve Auxiliary component that allows confinement of the refrigerant in the condenser for later extraction. Supply Voltage 380V, triphasic, 50 HZ. The Trane Company 3600 Pammel Creek Road La Crosse, WI An American Standard Company Literature Order Number File Number Supersedes Stocking Location PL-UN-PKG-000-PRC006-EN-100 New La Crosse Since The Trane Company has a policy of continuous product improvement, it reserves the right to change design and specifications without notice.
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