Humidity Control Principles and Practice
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1 Humidity Control Principles and Practice Including Advice From A Famous Bank Robber Distinguished Lecture Lew Harriman Mason-Grant Consulting Portsmouth, NH MasonGrant.com 1
2 Outline 2
3 Outline 1. Examples of common humidity control problems 2
4 Outline 1. Examples of common humidity control problems 2. Principles of humidity control 2
5 Outline 1. Examples of common humidity control problems 2. Principles of humidity control 3. 5-Step design process for humidity control 2
6 Outline 1. Examples of common humidity control problems 2. Principles of humidity control 3. 5-Step design process for humidity control 4. Summary 2
7 Who do you work for? HVAC Design consulting firm Architectural design firm Design-build or Energy Service company Contracting or HVAC service company Facility manager/building operator Utility: Power or gas company 3
8 Great Clinic building, great HVAC system... So why did it grow mold 3 times in five years? Indoor dew point = 12.0 C (54 F) - Excellent! 4
9 Great Clinic building, great HVAC system... So why did it grow mold 3 times in five years? Indoor dew point = 12.0 C (54 F) - Excellent! 4
10 Great Clinic building, great HVAC system... So why did it grow mold 3 times in five years? Indoor dew point = 12.0 C (54 F) - Excellent! 4
11 Great Clinic building, great HVAC system... So why did it grow mold 3 times in five years? Indoor dew point = 12.0 C (54 F) - Excellent! 4
12 School - Plenty of system capacity!... Why mold? 5
13 New training building and new HVAC equipment... Why mold and equipment failures? 6
14 Fundamental Principles of Humidity Control Humidity control costs money. Define the PURPOSE for humidity control before you begin any project. Dehumidification performance of equipment must equal or exceed the building s humidity loads. Therefore... Quantify all humidity loads and... Quantify dehumidification performance 7
15 Quick refresher... Psychrometrics for humidity control 75 F 50% RH 8
16 50% RH - Half of the maximum amount at 75 F A relative measurement it depends on temperature 75 F 50% RH 9
17 Humidity ratio - absolute humidity 75 F 50% RH 65 gr/lb 10
18 Dew point: The temperature at which moisture begins to condense out of the air (also absolute ) 75 F 50% RH 65 gr/lb 55 F 11
19 Dew point: The temperature at which moisture begins to condense out of the air (also absolute ) 75 F 50% RH 65 gr/lb 55 F 11
20 Example: Predicting condensation risk on cold supply air diffusers 78 F 65% RH 12
21 Example: Predicting condensation risk on cold supply air diffusers 78 F 65% RH 78 F 12
22 Example: Predicting condensation risk on cold supply air diffusers 78 F 65% RH 78 F 12
23 Example: Predicting condensation risk on cold supply air diffusers 78 F 65% RH 65% RH 78 F 12
24 Example: Predicting condensation risk on cold supply air diffusers 78 F 65% RH 65% RH 78 F 12
25 Example: Predicting condensation risk on cold supply air diffusers 78 F 65% RH 65% RH 78 F 12
26 Example: Predicting condensation risk on cold supply air diffusers 78 F 65% RH 65 65% RH Dew Point 78 F 12
27 Exercise: Predicting condensation from humid air infiltration into air conditioned buildings 13
28 Exercise: Predicting condensation from humid air infiltration into air conditioned buildings In Chicago, summertime outdoor air being sucked into the building cavities is 84 F, 134 gr/lb. 13
29 Exercise: Predicting condensation from humid air infiltration into air conditioned buildings In Chicago, summertime outdoor air being sucked into the building cavities is 84 F, 134 gr/lb. How cold does an indoor wall surface have to be to produce condensation? 13
30 Exercise: Predicting condensation from humid air infiltration into air conditioned buildings In Chicago, summertime outdoor air being sucked into the building cavities is 84 F, 134 gr/lb. How cold does an indoor wall surface have to be to produce condensation? In other words - What is the dew point of air at 84 F, 134 gr/lb =? ) 13
31 Predicting condensation risk inside interior walls and above ceilings 84 F 134 gr/lb 14
32 Predicting condensation risk inside interior walls and above ceilings 84 F 134 gr/lb 78 F 14
33 Predicting condensation risk inside interior walls and above ceilings 84 F 134 gr/lb 78 F 14
34 Predicting condensation risk inside interior walls and above ceilings 84 F 134 gr/lb 134 gr/lb 78 F 14
35 Predicting condensation risk inside interior walls and above ceilings 84 F 134 gr/lb 134 gr/lb 78 F 14
36 Predicting condensation risk inside interior walls and above ceilings 84 F 134 gr/lb 134 gr/lb 78 F 14
37 Predicting condensation risk inside interior walls and above ceilings 84 F 134 gr/lb 134 gr/lb 78 F 14
38 Predicting condensation risk inside interior walls and above ceilings 84 F 134 gr/lb gr/lb Dew Point 78 F 14
39 Designing for humidity control - 5-part sequence 15
40 Designing for humidity control - 5-part sequence 15
41 Defining the purpose of the project Why insist the client define the purpose? If client has no problem... no reason to spend money on humidity control. If consequences are not defined impossible to say what that budget must be and impossible to make rational decisions on the owner s behalf. A good project purpose definition includes what... Results are expected Happens when the results are NOT achieved Shortcoming is acceptable 16
42 Poor project definition Control the humidity within the usual limits for a hotel Does not define what the system must accomplish... Human comfort? Control everywhere? or just in the pool area? Both high and low limits? Always? Usually? Only when rooms are occupied? 17
43 Good definition of project purpose Control the humidity in the hotel so that... Neither condensation nor high rh can occur in building cavities that would allow mold growth or other moisture damage to the building or its furnishings. Guest rooms, meeting rooms, dining rooms and offices are held within the ASHRAE comfort zones during both summer and winter seasons The system achieves these goals during all but 2% of the hours in a typical year. 18
44 Step 2 - Establish control level that achieves purpose for humidity control 55 F Dew Point 19
45 Step 2 - Establish control level that achieves purpose for humidity control 55 F Dew Point 19
46 Step 3 - Calculate the humidity loads 20
47 Step 3 - Calculate the humidity loads 20
48 Step 3 - Calculate the humidity loads 20
49 Step 3 - Calculate the humidity loads 20
50 Step 3 - Calculate the humidity loads 20
51 Step 3 - Calculate the humidity loads 20
52 Step 3 - Calculate the humidity loads 20
53 Largest loads? Ventilation/makeup air and infiltration 21
54 Largest loads? Ventilation/makeup air and infiltration 21
55 Retail building in Chicago - Humidity load estimate 22
56 Retail building in Chicago - Humidity load estimate 22
57 Retail building in Chicago - Humidity load estimate Ventilation to dilute contaminants from people 22
58 Retail building in Chicago - Humidity load estimate Ventilation to dilute contaminants from people Ventilation to dilute contaminants from products and furnishings 22
59 Retail building in Chicago - Humidity load estimate Ventilation to dilute contaminants from people Ventilation to dilute contaminants from products and furnishings Air leakage into a tight building 22
60 Peak humidity loads - ASHRAE Research 1997 Correcting 100 years of error - Now we know better 23
61 Peak humidity loads - ASHRAE Research 1997 Correcting 100 years of error - Now we know better 23
62 How to find the peak design dew point? ASHRAE Fundamentals or later 24
63 How to find the peak design dew point? ASHRAE Fundamentals or later...for Cooling load calculations 24
64 How to find the peak design dew point? ASHRAE Fundamentals or later...for dehumidification load calculations, and DOAS system design...for Cooling load calculations 24
65 Chicago - ASHRAE peak humidity design conditions 25
66 Chicago - ASHRAE peak humidity design conditions 0.4% Dry Bulb 92 DB 74.6 MCWB 101 gr/lb 25
67 Chicago - ASHRAE peak humidity design conditions 0.4% Dry Bulb 0.4% Dew Point 92 DB 74.6 MCWB 84 DB 77.7 MCWB 101 gr/lb 134 gr/lb 25
68 Chicago - ASHRAE peak humidity design conditions 0.4% Dry Bulb 0.4% Dew Point Difference at peak dew point 92 DB 74.6 MCWB 84 DB 77.7 MCWB -8 F DB 101 gr/lb 134 gr/lb +33 gr/lb 25
69 Chicago load at peak dry bulb vs. peak dew point 26
70 Chicago load at peak dry bulb vs. peak dew point 26
71 Chicago load at peak dry bulb vs. peak dew point 26
72 Chicago load at peak dry bulb vs. peak dew point 65 lb/h at peak Dry Bulb 26
73 Chicago load at peak dry bulb vs. peak dew point 65 lb/h at peak Dry Bulb 110 lb/h at peak Dew Point 26
74 Step 4 - Size and select the dehumidifier 27
75 Step 4 - Size and select the dehumidifier Cool-Reheat Dehumidifier 27
76 Step 4 - Size and select the dehumidifier Cool-Reheat Dehumidifier Desiccant Dehumidifier 27
77 Cool-Reheat Dehumidifier 28
78 Desiccant Dehumidifier 29
79 Measuring Dehumidification How to measure? Humidity ratios (gr/lb or g/kg) before and after the dehumidifier 30
80 Measuring Dehumidification How to measure? Humidity ratios (gr/lb or g/kg) before and after the dehumidifier 30
81 Measuring Dehumidification How to measure? Humidity ratios (gr/lb or g/kg) before and after the dehumidifier 30
82 Measuring Dehumidification How to measure? Humidity ratios (gr/lb or g/kg) before and after the dehumidifier 30
83 Measuring Dehumidification How to measure? Humidity ratios (gr/lb or g/kg) before and after the dehumidifier 30
84 Measuring Dehumidification How to measure? Humidity ratios (gr/lb or g/kg) before and after the dehumidifier 30
85 Measuring Dehumidification How to measure? Humidity ratios (gr/lb or g/kg) before and after the dehumidifier 30
86 Measuring Dehumidification How to measure? Humidity ratios (gr/lb or g/kg) before and after the dehumidifier 30
87 Measuring Dehumidification How to measure? Humidity ratios (gr/lb or g/kg) before and after the dehumidifier 30
88 Measuring Dehumidification How to measure? Humidity ratios (gr/lb or g/kg) before and after the dehumidifier 30
89 Finding the humidity ratio from temperature and RH 75 F 50% RH 31
90 Finding the humidity ratio from temperature and RH 75 F 50% RH 75 F 31
91 Finding the humidity ratio from temperature and RH 75 F 50% RH 75 F 31
92 Finding the humidity ratio from temperature and RH 75 F 50% RH 50% RH 75 F 31
93 Finding the humidity ratio from temperature and RH 75 F 50% RH 50% RH 75 F 31
94 Finding the humidity ratio from temperature and RH 75 F 50% RH 50% RH 65 gr/lb 75 F 31
95 Dehumidification equation Where:! lbs/h = Pounds of water vapor per hour! CFM = Standard cubic ft/min! gr/lb 1 = Higher humidity ratio! gr/lb 2 = Lower humidity ratio! 7000 = grains of water vapor in a pound! 32
96 Where to locate the DH in the system? 33
97 Where to locate the DH in the system? 33
98 Where to locate the DH in the system? 33
99 Where to locate the DH in the system? 33
100 Where to locate the DH in the system? 33
101 Need expert advice?... consult an expert! 34
102 Need expert advice?... consult an expert! 34
103 Need expert advice?... consult an expert! Reporter: Willie, it s a Federal Crime! why rob BANKS? 34
104 Need expert advice?... consult an expert! Reporter: Willie, it s a Federal Crime! why rob BANKS? 34
105 Willie might ask you... where s the humidity load? 35
106 Willie might ask you... where s the humidity load? 35
107 Willie might ask you... where s the humidity load? 35
108 Willie might ask you... where s the humidity load? 35
109 Dry where the load is - DOAS controls humidity 36
110 Typical layout - Big box retail 37
111 Add return air connection for humidity control during unoccupied hours and vacations 38
112 Summary - Humidity Control Principles and Practice 39
113 Summary - Humidity Control Principles and Practice First and most important step: Define the purpose for humidity control 39
114 Summary - Humidity Control Principles and Practice First and most important step: Define the purpose for humidity control To control humidity: 39
115 Summary - Humidity Control Principles and Practice First and most important step: Define the purpose for humidity control To control humidity: Quantify humidity loads and 39
116 Summary - Humidity Control Principles and Practice First and most important step: Define the purpose for humidity control To control humidity: Quantify humidity loads and Quantify DH equipment performance 39
117 Summary - Humidity Control Principles and Practice First and most important step: Define the purpose for humidity control To control humidity: Quantify humidity loads and Quantify DH equipment performance Biggest humidity load?... Ventilation and makeup air, BY FAR the largest loads 39
118 Summary - Humidity Control Principles and Practice First and most important step: Define the purpose for humidity control To control humidity: Quantify humidity loads and Quantify DH equipment performance Biggest humidity load?... Ventilation and makeup air, BY FAR the largest loads For easy humidity control - Dry the incoming air in a dedicated outdoor air system (DOAS) 39
119 Further ASHRAE Resources Humidity Control Design Guide Guide for Buildings in Hot and Humid Climates ASHRAE Handbook (Applications) Lew Harriman Chair, ASHRAE TC 1.12 (603)
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