INGERSOLL-RAND RAND ZIMMERMAN HANDLING SYSTEMS. Rails, Jibs and Floor Supports
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1 INGERSOLL-RAND RAND ZIMMERMAN HANDLING SYSTEMS Rails, Jibs and Floor Supports
2 Learning Objectives Enclosed Track Rail System Floor Supports Jib Cranes Specify a Basic System Comparative Analysis
3 Summary Main part of a total ergonomic system solution. Keep in mind it is the overhead rail, whether it be ceiling supported or floor supported, that will actually do the task. The main objective is to determine the most optimal method for picking up and transporting a customers product within a given work area.
4 Module Preview
5 Zimmerman Rail The Zimmerman enclosed track is a versatile aesthetically appealing system that works well and can fit most any application. --- Area Sales Manager
6 ZR Premium Enclosed Track ZRAT ZRA1 ZRA2 ZRS2 ZRS3 ZRSS
7 Steel Rail Roll Former
8 Steel & Aluminum Rail Rail Prefix Material Weight lbs/ft Height In Width In Length ft (max) ZRS2 Steel ZRSS Stainless ZRS3 Steel ZRAT Aluminum ZRA1 Aluminum ZRA2 Aluminum
9 Rail Components Runways Hangers Bridges End Trucks Trolleys End Stops Power Supply
10 System Components Header Steel Hanger End truck Safety Cable Bridge End Stop Runway
11 Hangers & End Trucks 5 to 1 Safety Ratio For All Hardware Safety Cables at Each Hanging Point Articulation Prevents Binding Cross Bracing Required for Hangers 24 in. or greater
12 Trolleys Wide Variety Aluminum Steel Stainless Steel
13 Power Supply Air Supply 3/8 & 1/2 Includes Filter & Regulator Tagline
14
15 Enclosed Track Rail Systems Lightweight & Ergonomic Less Than 1% Rolling Resistance Precision Running Surface Modular & Flexible Clean & Quiet Virtually Maintenance Free 5 to 1 Safety Factor
16 Floor Supports What is so nice about our floor support systems is our unique ability to fit to size, provide engineering support and deliver the product quickly. --- Area Sales Manager
17 Free Standing Floor Supports Support Column Runway Supports Header Beam
18 Free Standing Floor Supports Use where ceilings are unsuitable Rugged steel construction 10 ft, 12 ft or 14 ft underclearance 1/4 to 1 ton capacities Ready to assemble kits that contain: support columns header beams rail support beams hardware & fasteners (except for anchor bolts)
19 Jib Cranes Our jibs have the lowest inertia in the industry, the smoothest pivot, are easy to start and stop and we can set the under clearance to almost any customer specification. --- Area Sales Manager
20 Jib Cranes Ergonomic Light-Duty Jib Crane Excellent For Occasional Lift, Short Travel Applications Two Mounting Options 220 or 360 Rotation
21 700 Series Jib Crane
22 Specify a basic rail system Identify the application area Identify the support points Select the runways and hangers Select the bridge, end trucks & trolley Determine power supply
23 Identify the Application Area A. Determine the coverage area. X Y Z Width Length Height dimensions B. Identify the work environment. C. Identify all potential interference points. D. Identify air or electrical supply locations.
24 Identify Support Points A. Identify overhead support steel capabilities. (Discuss with Plant Engineer) B. Identify detailed dimensions of the support steel including the bottom flange size for beam clamp applications. C. Identify all potential interference points for the hanger brackets.
25 Select the Runways & Hangers Determine total runway length Select runway profile and hanger type Determine correct hanger length Specify single or redundant end stops
26 Deflection Chart for ZRA2 Hanger Span Deflection Limit Max Point Load ft. in. Inches Pounds /450 in /450 in /450 in /450 in /450 in /450 in /450 in /450 in. 1443
27 Deflection Chart for ZRA2 Hanger Span Deflection Limit Max Point Load ft. in. Inches Pounds /450 in /450 in /450 in /450 in /450 in /450 in /450 in /450 in. 1443
28 Select Bridge,End Trucks & Trolley Determine overall bridge length Select bridge rail profile Select end trucks Select trolley
29 Determine Power Supply Air or Electric Size & Length of Runway Air Line Size & Length of Bridge Air Line For Electric - Consult Factory
30 Exercise Flange width 3.75 Load 250lbs. Handling Device Weight 90lbs. Balancer Weight 100lbs Coverage 20ft. Runway X 15ft Bridge Use ZRA2 Rail and 6 adjustable hangers
31 The Competition Unified Knight DeMag Gorbell
32 Competitive Comparison FEATURE ZIMMERMAN GORBEL KNIGHT MANNESMANN DEMAG Ease of Movement Bridge Adaptability Common Rail Size Air Supply/ Electrification Delivery 1% of Force of the Total Moving Load Most All Rail Systems (I-Beam, T-Rail & Enclosed) Aluminum-ZRA1/2 Steel-ZRS2/3 Stainless-ZRSS Five Sizes Kits Available In Both 10 days Made In The USA Unknown Unknown 2% of Force of the Total Moving Load Gorbel Only Steel Four Sizes Aluminum Unknown Air or Electric, Kits Unknown 7 Days Made In The USA Knight & Unified Rail Aluminum Two Sizes 4000,4800 Series Unknown Made In The USA KBK Only Steel Four Sizes KBK 100, KBK 1 KBK 11, KBK11-L Electric Only, No Kits Available Made In Germany UNIFIED 2% of Force of the Total Moving Load Unified and T-Rail Aluminum Two Sizes ETA-8; ETA-4 Air or Electric, No Kits Available Made In The USA
33 Competitive Comparison Wire Rolled Pins Delrin Wheels 1/450 Deflection Color Options Tapered Aluminum Rail Anodized Aluminum Rail Assembled Hanger Kits Fully Assembled Bridges Made in USA Center Feed Air Supply T-backed Rail Cast Aluminum Trolleys Leader in Rail Profiles
34 Module Review
35 RAIL CONFIGUATOR Can be used on a laptop Prevents incorrect rail configurations from being quoted Quotes can be done in the field quickly and correctly
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