Load Frames
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1 Lab Equipment Soil Lab Consolidation Load Frames ConMatic IPC, Automated Consolidation System, 120/220V 50/60Hz HM-2470A.3F The ConMatic IPC is a fully-automated, incremental pressure controller for performing incremental consolidation and one-dimensional swell tests. The ConMatic IPC allows consolidation and constant load and volume swell tests to be run automatically, freeing up technicians for other tasks and reducing the duration of the testing procedures by more than half effectively saving time and manpower and increasing lab profitability. One ConMatic automated system can replace the production of several manual machines running incremental consolidation tests according to ASTM D2435 Method B, where successive load increments are applied after 100% primary consolidation. Once a sample has been placed onto the test platform and the test conditions set, the ConMatic IPC, used in conjunction with a computer and Humboldt's HMTS software, performs all consolidation tests, including moving to the next stress level, without operator assistance. The system automatically moves through the different test parameters specified by the user with incremental consolidation tests typically being completed in 24 to 48 hours. The HMTS software records readings from the force and displacement transducers to control the unit's exceptionally accurate stepper motor. Test results are recorded and rendered in real-time on the computer screen while test data is stored and calculations are performed automatically. The HMTS software provides: Live tests and live graphing capabilities (real-time) Complete test reporting including all calculations and graphs required for testing Review and exporting of tests using Microsoft Excel Smart Test Function: automatically picks up where it left off if the test was not finished due to unexpected events within your computer The unique design of the ConMatic IPC system enables the user to choose from multiple tests and run them independently and simultaneously. ConMatic IPC includes: Description Qty Part # S-type Load Cell 2,000 lbs (10kN) with 3/4" adapter 1 HM Linear Strain Transducer, 1.0" (25mm) 1 HM Linear Strain Transducer Bracket 1 HM-2310BR HMTS Consolidation Software Module 1 HM-1100SW Ball 5/8" 440 Stainless Steel 1 HM Order Consolidation cells: page 56 HM-2470A.3F with HM Applicable Test Standards ASTM: D2435, D4546, AASHTO: T216, BS: 1377:5 The ConMatic IPC system requires a supply of clean, dry compressed air and a computer, please contact Humboldt for system requirements. Specifications Sample Size Maximum Load Vertical Clearance Horizontal Clearance Maximum Piston Travel Dimension (L x W x H) Weight up to 4" (100mm) 2200lbf (10kN) 8.25" (210mm) 7.75" (197mm) 0.5" (12.7mm) 12 x 12 x 30 inches (305 x 305 x 762mm 42 lbs. (19Kg) Replacement Ball, 5/8" 440 Stainless Steel HM
2 ConMatic Consolidation Machine, 120/220V 50/60Hz HM-2432A.3F Compact and easy-to-use, the HM-2432A.3F pneumatic consolidation load frame is used to estimate the rate and amount of settlement anticipated for a proposed structure. The unit applies loads instantly without impact for stress-controlled consolidation testing; and, maintains the load regardless of sample compression. Its small footprint saves valuable lab counter space while maintaining its versatility by supporting fixed ring, floating ring, or permeability cells. Available with standard mechanical dial gauge, digital indicators or with strain transducers (LSCT) coupled to one of our data loggers. Complies with ASTM D2435, D4546; AASHTO T216; BS 1377 part 5. Shipping wt. 49 lbs. (22kg) TSF Model Con-Matic 32 TSF, 110/220V 50/60Hz HM-2432A.3F kg/cm 2 Model Con-Matic 32 kg/cm 2, 110/220V 50/60Hz HM-2432AM.3F Consolidation (Pneumatic) Typical Setups: Part # Qty Description Pneumatic Consolidation HM-2432A.3F 1 ConMatic 32 TSF, 110/ Hz H-4471CC 1 Dial Gauge, 0.5" X.0001" CC Pneumatic Consolidation w/ Analog Transducer Data Acquisition HM-2432A.3F 1 ConMatic 32 TSF, 110/ Hz HM Strain Transducer 0.4" (10mm) HM-2310BR 1 Strain Transducer Bracket HM-2325A.3F 1 MiniLogger 4 CH Analog Data Acquisition Pneumatic Consolidation w/ Digital Indicator Data Acquisition HM-2432A.3F 1 ConMatic 32 TSF, 110/ Hz HM Digital Indicator 1" x.0001" (25 x mm) HM-4469C 1 Data Cable for Indicator HM-2330D.3F 1 MiniLogger 4 CH Digital Data Acquisition HM-2432A.3F Features include: Highly sensitive and accurate in lower load ranges Integral digital readout simplifies checking applied load and setup of predetermined load Adjustable upper cross beam Instantaneous loading without impact Flexible load choice Not sensitive to shock Choice of English or Metric models Soil Lab Consolidation 53 Part Numbers ending in.xx require a size code to be entered referring to the sample size to be tested. For Consolidation samples, sizes are:.20 = 2.0";.242 = 2.42";.25 = 2.5";.30 = 3.0";.40 = 4.0";.50 = 50mm;.70 = 70mm;.75 = 75mm, and.100 = 100mm. HM-2432A.3F HM , HM HM-2310BR and HM-2325A.3F HM-1100SW HMTS Reporting Software and the ConMatic The ConMatic includes the Advanced, Module level of the Humboldt Material Testing Software (HMTS), which provides a complete solution for the acquisition, recording and presentation of test data, as well as controlling testing operations when used in conjunction with compatible Humboldt testing equipment. Using the HM-1100SW Advanced Module of the HMTS software in conjunction with the ConMatic provides a complete automatic solution for consolidation testing. The HMTS controls the test functions and automatically records data while also displaying it in real-time tables and graphs. Technicians can be freed-up for other duties with the assurance that all test data is being collected and saved. HM-2432A.3F HM-4469C, HM and HM-2330D.3F
3 Soil Lab Consolidation 54 Dead-Weight Consolidation Frame HM-1100A Able to survive in even the harshest laboratory environments, the HM-1100A will provide you with reliable service day-in and day-out. The design features a rugged frame design manufactured from aluminum with stainless steel vertical rods, horizontal cross arms and beam support rods. The load arm incorporates 9:1, 10:1, and 11:1 beam ratios for greater flexibility and loading weight requirements. Using the 10:1 ratio on 2.5" (63 mm) diameter samples, the system is capable of producing load up to 48 tsf (4,597 kpa). Features include: Triple beam ratios minimize loading weight requirements 48 tsf (5,148 kpa) maximum load capacity Aluminum and stainless steel construction for corrosion resistance and long life Wide range of consolidation cells available in fixed ring, floating ring, permeability and backpressure designs Loading weights available in both, tsf and kg versions Available with standard mechanical dial gauges, digital indicators or with strain transducers (LSCT) coupled to one of our data loggers HM-1100A Consolidation (Dead Weight) Typical Setups: Part # Qty Description Dead Weight Consolidation HM-1100A 1 Dead Weight Consol Frame-Front Load HM-1120* 1 Weight Set, 16 TSF H-4471CC 1 Dial Gauge, 0.5" X.0001" CC Dead Weight Consolidation w/ Analog Data Acquisition HM-1100A 1 Dead Weight Consol Frame-Front Load HM-1120* 1 Weight Set, 16 TSF HM Strain Transducer 0.4" (10mm) HM-2310BR 1 Strain Transducer Bracket HM-2325A.3F 1 MiniLogger 4 CH Analog Data Acquisition Dead Weight Consolidation w/ Digital Data Acquisition HM-1100A 1 Dead Weight Consol Frame-Front Load HM-1120* 1 Weight Set, 16 TSF HM Digital Indicator 1" x.0001" (25 x mm) HM-4469C 1 Data Cable for Indicator HM-2330D.3F 1 MiniLogger 4 CH Digital Data Acquisition Specifications Load Capacity 48 tsf (4,597 kpa) Beam Ratios 9:1, 10:1 and 11:1 Heavy-duty aluminum frame with stainless steel Frame Construction vertical, horizontal and beam support rods Anodized aluminum with Cell Platform locating pins for centering cells. Dimension (W x D x H) Weight Shipping Weight 7-3/4" x 32" x 19-1/2" (197 x 812 x 495 mm) 47 lbs. (21kg) 62 lbs (28kg) Consolidation testing to ASTM D2435, D4546; AASHTO T216 and BS 1377 part 5 can be carried out using our manual loading frame, the HM-1100 or one of the pneumatic loading machines, the HM-2432 or HM-2470A. Part Numbers ending in.xx require a size code to be entered referring to the sample size to be tested. For Consolidation samples, sizes are:.20 = 2.0";.242 = 2.42";.25 = 2.5";.30 = 3.0";.40 = 4.0";.50 = 50mm;.70 = 70mm;.75 = 75mm, and.100 = 100mm. *For Metric applications, use HM-1122, Weight Set, 32kg.
4 Typical Consolidation Data Acquisition Setups Using Humboldt MiniLoggers HM-1100A HM , HM-2310BR, HM and HM-2325A.3F HM-1100A HM-4469C, HM and HM-2330D.3F HMTS Reporting Software, Consolidation Module HM-1100SW Humboldt Material Testing Software (HMTS) provides a complete solution for the acquisition, recording and presentation of test data, as well as controlling testing operations when used in conjunction with compatible Humboldt testing equipment. HMTS works in conjunction with Microsoft Excel to present test data in easy-to-read Excel workbook format files, which can be evaluated directly or sent to any computer using Microsoft Excel. The Consolidation Module provides a simple, test-specific interface to control Consolidation test operations and automatically record data while also displaying it in real-time tables and graphs. Technicians can be freed-up for other duties with the assurance that all test data is being collected and saved. Test Information is stored, and all calculations are performed automatically Live tests and live graphing capabilities (real-time) Complete test report including all calculations and graphs required for testing Review and export tests using Microsoft Excel See page 84 and 85 for more information on HMTS software. Soil Lab Consolidation 55 Single-Station Frame Stand HM Triple-Station Frame Stand HM Butcher Block Table-top with heavy-duty, steel frame designed to provide stable mounting platform for HM-1100A Consolidation frames. Consolidation frames can be bolted to table too and table can be bolted to floor for increased stability. Single: Shipping wt. 50 lbs. (23kg) Triple: Shipping wt. 75 lbs. (34kg)
5 Soil Lab Consolidation 56 Fixed Ring Consolidation Cell Complete cell assembly features stainless steel construction and self-trimming cutter ring. Cutter ring rests inside clamping ring on lower porous stone, which is larger than the sample. The top porous stone and loading pad rest on the sample. The assembly is fixed on the cell base and enclosed within an acrylic cylinder open to the atmosphere, which permits saturation of the sample. The cell comes complete with all the parts illustrated in the drawing below. Floating Ring Consolidation Cell Complete cell assembly features stainless steel construction with self-trimming cutter ring. Similar in construction to a fixed ring cell with the exception that the lower porous stone fits inside the cutter ring and can move vertically within it. The sample ring is also free to move vertically. The cell comes complete with all the parts illustrated in the drawing below. Fixed Ring Permeability Cell Similar in construction to a fixed ring cell with the exception that the saturated sample and water are sealed from the atmosphere. Complete cell assembly features stainless steel construction and self-trimming cutter ring. Base features outlet port and 10cc pipette for monitoring water level. The cell comes complete with all the parts illustrated in the drawing below, as well as a pipette. Fixed Ring Consolidation Cell Floating Ring Consolidation Cell Fixed Ring Permeability Cell 2.0" HM " HM " HM " HM " HM " HM " HM " HM " HM " HM " HM " HM " HM " HM " HM mm HM mm HM mm HM mm HM mm HM mm HM mm HM mm HM mm HM mm HM mm HM mm HM Acrylic Cylinder Upper Stone Locking Nut Clamping Ring Post Load Pad Lifting Knob Cutter Ring Load Pad Acrylic Cylinder Centering Ring Upper Stone Cutter Ring O-ring Load Pad Locking Nut Upper Port Connection Lower Port Connection Post Upper Stone Upper O-ring Cutter Ring Clamping Ring Lower O-ring Base O-ring Base Base
6 Consolidation Cell Components 2.0" 2.42" 2.5" 3.0" 4.0" 50mm 70mm 75mm 100mm Load Pad (All) HM HM HM HM HM HM HM HM HM Upper Stone (All) HM HM HM * HM HM HM HM HM HM HM (Floating) HM HM HM HM HM HM HM HM HM (Fixed & Permability) HM HM HM HM HM T HM HM HM HM T Acrylic Cylinder (Fixed ) HM HM HM HM HM HM HM HM HM Acrylic Cylinder (Floating) HM HM HM HM HM HM HM HM HM Centering Ring (Floating) HM HM HM HM HM HM HM HM HM Clamping Ring (Permability) HM HM HM HM HM HM HM HM HM Clamping Ring (Fixed) HM HM HM HM HM HM HM HM HM Base (Floating & Permability) HM HM HM HM HM HM HM HM HM Base (Fixed) HM HM HM HM HM HM HM HM HM Cutter Ring (All) HM HM HM HM HM HM HM HM HM Lower O-ring (Floating & Permability) HM HM HM HM HM HM HM HM HM Lower O-ring (Fixed) HM HM HM HM HM HM HM HM HM Upper O-ring (Permability) HM HM HM HM HM HM HM HM HM Post (All) HM HM HM HM HM HM HM HM HM Locking Nut (All) HM HM HM HM HM HM HM HM HM Soil Lab Consolidation 57 Lifiting Knob (All) HM HM HM HM HM HM HM HM HM Port Connection Upper (Permability) Port Connection Lower (Permability) HM HM HM HM HM HM HM HM HM HM HM HM HM HM HM HM HM HM Filter Paper HM HM HM HM HM HM HM HM HM Calibration Disk HM HM HM HM HM HM HM HM HM *this stone has a threaded stud; order HM if no stud is desired. Individual Weights and Sets TSF Weight (1/8) 0.25 (1/4) 0.50 (1/2) Model No. HM HM HM HM HM HM KGF Weight 0.5 kg 1.0 kg 2.0 kg 4.0 kg 5.0 kg 8.0 kg 10.0 kg Model No. HM HM HM HM HM HM HM Weight Set Set Includes Model No. Shpg. Wt. 16 TSF Set includes: (2).125 TSF, (1).25 TSF, (1).50 TSF, (1) 1.0 TSF, (1) 2.0 TSF, (3) 4.0 TSF weights HM-1120 Shipping wt. 140 lbs. (64kg) 32 TSF Set includes: (2).125 TSF, (1).25 TSF, (1).50 TSF, (1) 1.0 TSF, (1) 2.0 TSF, (7) 4.0 TSF weights HM-1121 Shipping wt. 275 lbs. (125kg) 32 kgf Set includes: (4) 1 kg, (3) 4 kg, (2) 8 kg weights HM-1122 Shipping wt. 130 lbs. (59kg) 50 kgf Set includes: (3) 1 kg, (1) 2 kg, (1) 5 kg, (4) 10 kg weights HM-1125 Shipping wt. 110 lbs. (50kg) 64 kgf Set includes: (4) 1 kg, (5) 4 kg, (5) 8 kg weights HM-1123 Shipping wt. 110 lbs. (50kg) 88 kgf Set includes: (4) 1 kg, (5) 4 kg, (8) 8 kg weights HM-1124 Shipping wt. 130 lbs. (59kg)
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