Robolux Multiway Multiport Diaphragm Valve, standard product range
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- Tyrone Griffin
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1 Robolux Multiway Multiport iaphragm Valve, standard product range Increased process efficiency Reduced installation costs Reduced number of valves and welds Zero dead volume and no contamination Type 2036 can be combined with... pprovals 3.1, F, E, USP VI, TEX Type 8640 / 8644 Type 8055 Type 2103 Type 8685 Type 8686 Valve block Full bore magflowmeter iaphragm valve Position feedback head ontrol head This Multiway-Multiport iaphragm Valve system is designed for control of ultra pure, sterile, aseptic and steam/ip fluid paths. It enables optimal sampling, draining or diverting of critical process fluids. The valve range is based on the patented Robolux technology, where two seats are placed under one diaphragm. This design eliminates dead legs and will minimize the flow system volume. The valve body is machined from a single piece of bar stock stainless steel. The high quality diaphragms are available in several different USP VI approved materials. The valve is operated with compressed air. ll valves will be delivered with 3.1 certificate, installation drawing and manual instruction. elivery without diaphragm certificate. Technical data Valve sizes 1/4 to 2, N 4-50 Materials Valve body iaphragm ctuator End connections Weld end lamp Surface qualities internal external optional Medium pressure Pilot pressure Pilot air ports Thread G 1/8 Temperature EPM diaphragm advanced PTFE coated diaphragm Environment stainless steel (316L) EPM, advanced PTFE-lined EPM stainless steel (F8) 1) Pressure data [bar]: Overpressure with respect to atmospheric pressure IN EN ISO 1127 / ISO 4200 / IN series IN Reihe 2 / IN series SME PE / IN series IN Series (IN Tube) IN Series (ISO Tube) SME PE Ra 0.6 µm passivated ~Ra < 1,6 (not polished) electropolished max. 8 bar 1) (depending on actuator and diaphragm) 6-10 bar for RV50/ bar for RV to max 130 (max +143 for 60 min) +5 to 90 (no steam sterilization) 0 to max p. 1/17
2 Technical data (continued) pproval ertificates are delivered together with the valves. Valve bodies: EN ISO TEX ertification: PT 13 TEX 103 X II 2G c II T4 II 2 c T135 iaphragms: F FR ; F FR USP VI (121 ; EPM) USP VI (advanced PTFE/EPM) Medium pressure ctuator size ctuator version (for detail see last page) Pilot pressure [bar] leakage / Medium pressure [bar] EPM and other Elastomer max Operating pressure [bar] RV (reduce spring) RV (reduce spring) RV (reduce spring) dvanced PTFE/EPM max. operating pressure [bar] p. 2/17
3 Valve symbols and flow patterns Valve symbols and flow patterns - 32S / 42S 3 connections, 2 seats 32S 4 connections, 2 seats 42S U1 U2 U1 U2 U1 U2 U1 U2 Valve symbols and flow patterns - 44S F 4 connections, 4 seats 44S F Upper side under side Valve symbols and flow patterns - 44S FP 4 connections, 4 seats 44S FP upper side under side U1 U2 L1 L2 U1 U2 L1 L2 L2 L1 L2 U1 L1 U2 U1 U2 p. 3/17
4 raining operation of the valve The draining is achieved differently depending on the valve type. It is very important to fully understand the flow paths of each individual valve body before deciding which port/connection (marked with,, or ) to select for draining. onsult with your ürkert contact person if there are any questions. The examples below show how to get the optimum draining for the 32S/42S and 44S Self-draining 32S / 42S Self-draining - 44S FP Installation position for self-draining: Installation position for self-draining: 32S / 42S rain connection () 32S / 42S rain connection () 44S FP rain connection () 44S FP rain connection () Self-draining 44S F Installation position for self-draining: 44S F rain connection p. 4/17
5 imensions [mm] 3onnections 2s: 32S and 4onnections 2s: 42S 1 1 H2 H1 H2 H1 3x/4x L2 3x/4x L1 lamp N [mm] N [Zoll] ctuator size ø1 H1 H2 Weld end lamp x s L1 l x di L2 IN EN ISO 1127 / ISO 4200 / IN Series IN Series (ISO Tube) 6 - RV x RV x x RV x x RV x x RV x x RV x x RV x x RV x x RV (32S) 68 (42S) 30.9 (32S) 36.9 (42S) 60.3 x x IN Series 2 / IN Series IN Series (IN Tube) 4 - RV x RV x RV x RV x x RV x x RV x x RV x x RV x x RV x x RV x x SME PE / SME PE IN Series 8 1/4" RV x x /8" RV x x /2" RV x x /4" RV x x " RV x x /2" RV x x " RV x x p. 5/17
6 imensions [mm] 4onnections 4s FP: 44S FP 1 H2 H1 4x L1 4x L2 N N ctuator ø1 H1 H2 Weld end lamp [mm] [Zoll] size x s L1 l x di L2 IN EN ISO 1127 / ISO 4200 / IN Series IN Series (ISO Tube) 6 - RV x RV x x RV x x RV x x RV x x RV x x RV x x RV x x RV x x IN Series 2 / IN Series IN Series (IN Tube) 4 - RV x RV x RV x RV x x RV x x RV x x RV x x RV x x RV x x RV x x SME PE / SME PE IN Series 8 1/4" RV x x /8" RV x x /2" RV x x /4" RV x x " RV x x /2" RV x x " RV x x p. 6/17
7 imensions [mm] 4onnections 4s F; 44S F 1 H4 H2 H1 L5 2x L1 2x L4 2x L3 2x L2 N N ctuator ø1 H1 H2 H4 L5 Weld end lamp [mm] [Zoll] size x s L1 L3 l x di L2 L4 IN EN ISO 1127 / ISO 4200 IN32676 series (ISO Tube) / IN Series 6 - RV x RV x x RV x x RV x x RV x x RV x x RV x x RV x x RV x x IN Series 2 / IN Series IN Series (IN Tube) 4 - RV x RV x RV x RV x x RV x x RV x x RV x x RV x x RV x x RV x x SME PE / SME PE IN Series 8 1/4" RV x x /8" RV x x /2" RV x x /4" RV x x " RV x x /2" RV x x " RV x x p. 7/17
8 System On/Off Multifunction loc 8806 Ordering information for valve system On/Off Robolux Type 8806 valve system On/Off Robolux Type 8806 consists of a diaphragm valve Type 2036 and a feedback head Type 8685 or control head Type For the configuration of further valve systems please use the "Request for quotation" on p. 15 You order two components and receive a complete assembled and certified valve. Ordering the valve system On/off Robolux type 8806-I ontrol unit Feedback head ontrol head Type 8685 Type 8686 iaphragm valve with desired control unit Valve system On/Off Type 8806-I-S Type Valve system On/Off Type 8806-I-T Type lick on the orange box "More info." below... you will come to our website for the resp. product where you can download the data sheet. Position feedback head Type 8685 ontrol head Type 8686 The New Feedback, Type 8685, for combination with the pneumatically operated actuator, Type The Robolux model is specially designed for hygienic environments. The feedback unit with electrical position feedback is also available in SI and is intrinsically safe acc. to TEX Main customer benefits: djustment to the individual actuator size is done through IP switches. The devices contain the complete automation functionality of the two individually operated actuator pistons. Visual position feedback is done by non-contact switches and highpower LEs. Hygienic design, materials are chemically resistant against cleaning media and a proven electrical IP protection. Standard version, 24 V. The new ontrol Head, Type 8686, for combinaition with the actuator, Type The Robolux model is specially designed for hygienic environments. The ontrol Head which combines electrical position feedback and pneumatic control is also available in SI and is intrinsically safe acc. to TEX Main customer benefits: djustment to the individual actuator size is done through IPswitches. The devices contain the complete automation functionality of both individually operated actuator pistons. Visual position feedback is done by noncontact switches and highpower LEs. Integrated compressed air filter to protect the pilot valve function against particles through the compressed air supply. Hygienic design, materials beeing chemically resistant against cleaning media and a proven electrical IP protection. Standard version, 24 V. Note: ertain system configurations of size RV50 can not be welded to each other directly. Please contact your local subsidaries in advance before ordering. p. 8/17
9 System On/Off 8806 imensions for valve system On/Off Robolux Type 8806-I [mm] Type 8806-I-S with body type 32S or 42S and feedback head Type 8685 [mm] 1 91 H2 H1 N N ctuator ø1 H1 H2 Weld end lamp [mm] [Zoll] size x s L1 l x di L2 IN EN ISO 1127 / ISO 4200 / IN Series IN Series (ISO Tube) 6 - RV x RV x x RV x x RV x x RV x x RV x x RV x x RV x x RV (32S) 68 (42S) 30.9 (32S) 36.9 (42S) 60.3 x x IN Series 2 / IN Series IN Series (IN Tube) 4 - RV x RV x RV x RV x x RV x x RV x x RV x x RV x x RV x x RV x x SME PE / SME PE IN Series 8 1/4" RV x x /8" RV x x /2" RV x x /4" RV x x " RV x x /2" RV x x " RV x x p. 9/17
10 System On/Off 8806 imensions for valve system On/Off Robolux Type 8806-I [mm] Type 8806-I-S with body type 44S FP and feedback head Type 8685 [mm] 1 91 H2 H1 N N ctuator ø1 H1 H2 Weld end lamp [mm] [Zoll] size x s L1 l x di L2 IN EN ISO 1127 / ISO 4200 / IN Series IN Series (ISO Tube) 6 - RV x RV x x RV x x RV x x RV x x RV x x RV x x RV x x RV x x IN Series 2 / IN Series IN Series (IN Tube) 4 - RV x RV x RV x RV x x RV x x RV x x RV x x RV x x RV x x RV x x SME PE / SME PE IN Series 8 1/4" RV x x /8" RV x x /2" RV x x /4" RV x x " RV x x /2" RV x x " RV x x p. 10/17
11 System On/Off 8806 imensions for valve system On/Off Robolux Type 8806-I [mm] Type 8806-I-S with body type 44S F and feedback head Type 8685 [mm] 1 91 H4 H2 H1 N N ctuator ø1 H1 H2 H4 L5 Weld end lamp [mm] [Zoll] size x s L1 L3 l x di L2 L4 IN EN ISO 1127 / ISO 4200 / IN Series IN Series (ISO Tube) 6 - RV x RV x x RV x x RV x x RV x x RV x x RV x x RV x x RV x x IN Series 2 / IN Series IN Series (IN Tube) 4 - RV x RV x RV x RV x x RV x x RV x x RV x x RV x x RV x x RV x x SME PE / SME PE IN Series 8 1/4" RV x x /8" RV x x /2" RV x x /4" RV x x " RV x x /2" RV x x " RV x x p. 11/17
12 System On/Off 8806 imensions for valve system On/Off Robolux Type 8806-I [mm] Type 8806-I-T with body type 32S or 42S and feedback head Type 8686 [mm] 1 91 H2 H1 N N ctuator ø1 H1 H2 Weld end lamp [mm] [Zoll] size x s L1 l x di L2 IN EN ISO 1127 / ISO 4200 / IN Series IN Series (ISO Tube) 6 - RV x RV x x RV x x RV x x RV x x RV x x RV x x RV x x RV (32S) 68 (42S) 30.9 (32S) 36.9 (42S) 60.3 x x IN Series 2 / IN Series IN Series (IN Tube) 4 - RV x RV x RV x RV x x RV x x RV x x RV x x RV x x RV x x RV x x SME PE / SME PE IN Series 8 1/4" RV x x /8" RV x x /2" RV x x /4" RV x x " RV x x /2" RV x x " RV x x p. 12/17
13 System On/Off 8806 imensions for valve system On/Off Robolux Type 8806-I [mm] Type 8806-I-T with body type 44S FP and feedback head Type 8686 [mm] 1 91 H2 H1 N N ctuator ø1 H1 H2 Weld end lamp [mm] [Zoll] size x s L1 l x di L2 IN EN ISO 1127 / ISO 4200 / IN Series IN Series (ISO Tube) 6 - RV x RV x x RV x x RV x x RV x x RV x x RV x x RV x x RV x x IN Series 2 / IN Series IN Series (IN Tube) 4 - RV x RV x RV x RV x x RV x x RV x x RV x x RV x x RV x x RV x x SME PE / SME PE IN Series 8 1/4" RV x x /8" RV x x /2" RV x x /4" RV x x " RV x x /2" RV x x " RV x x p. 13/17
14 System On/Off 8806 imensions for valve system On/Off Robolux Type 8806-I [mm] Type 8806-I-T with body type 44S F and feedback head Type 8686 [mm] 1 91 H2 H4 H1 N N ctuator ø1 H1 H2 H4 L5 Weld end lamp [mm] [Zoll] size x s L1 L3 l x di L2 L4 IN EN ISO 1127 / ISO 4200 / IN Series IN Series (ISO Tube) 6 - RV x RV x x RV x x RV x x RV x x RV x x RV x x RV x x RV x x IN Series 2 / IN Series IN Series (IN Tube) 4 - RV x RV x RV x RV x x RV x x RV x x RV x x RV x x RV x x RV x x SME PE / SME PE IN Series 8 1/4" RV x x /8" RV x x /2" RV x x /4" RV x x " RV x x /2" RV x x " RV x x p. 14/17
15 Robolux valves request for quotation Please fill out and send to your nearest ürkert facility* with your inquiry or order ompany ontact person Note You can fill out the fields directly in the PF file before printing out the form. ustomer no. ddress Postcode/town epartment Tel./Fax = mandatory fields to fill out Quantity Required delivery date Operating data Pipe line Pipe material Process medium N PN Type of media Liquid Steam Gas IP SIP Valve features Surface finish Seal material Medium pressure Orifice Type of connection Standard connection Pilot pressure Standard Ra 0,6 Int other internal other external EPM advanced PTFE other Pmed N Weld end lamp other ISO IN R2 SME PE other min. max. Please specify item no. if known: Valve features Specification key (automatically transfered from p. 10) 2036 SS F07 ontrol unit features Position Feedback Head Type 8685 ontrol Head Type 8686 Position feedback 2x inductive 2x inductive Namur Position feedback 2x inductive 2x inductive Namur ommunication SI Flat cable clip, 1 m cable ommunication SI Flat cable clip, 1 m cable Supply voltage 24 V / 8V (Namur) PT 13 TEX 103 X II 2G c II T4 II 2 c T135 Please specify item no. if known: Supply voltage 24 V / 8V (Namur) PT 13 TEX 103 X II 2G c II T4 II 2 c T135 Please specify item no. if known: p. 15/17
16 Specification key (other versions and valve blocks on request) Example 32R 50 VH S42 SS F07 NO23 Specification key Please make a choice SS F07 onnections-s 32R 32S 3 onnections 2 seats 42R 42S 4 onnections 2 seats 44 44S F 4 onnections 4 seats ross Flow 44 44S FP 4 onnections 4 seats ouble Flow Path ctuators* 50 actuator RV50 70 actuator RV70 11 actuator RV110 *Remark: The actuator size depends on the size of the port connection (see p. 17) Variable codes Surface finish external Ra <= 1,6 um (not polished) electropolished Ra <= 1,6 um NO15 electropolished Ra 0.4 µm Surface finish internal NO06 mechanical polished Ra 0.8 µm NO23 mechanical polished Ra 0.6 µm NO21 mechanical polished Ra 0.4 µm NO16 electropolished Ra 0.6 µm NO17 electropolished Ra 0.4 µm ctuators lower side* double actuator 000 without actuator 1 closed by spring force 2 opened by spring force 5 closed by reduced spring force Standard Standard Standard ctuators upper side* double actuator 1 closed by spring force 2 opened by spring force 5 closed by reduced spring force iaphragm material EPM EK advanced PTFE Others on request ctuator upper side (example) 11 = U1 and U2 normally closed by spring action 21 = U1 normally open and U2 normally closed by spring action ctuator lower side Same option is available for the lower side. Please refer to the section Valve symbols and flow patterns p. 3 for more details. Example: upper side under side ody material VH stainless steel , ISI 316L Port connections Other body materials on request, VI stainless steel N2, ISI 316L-SME PE ontinued on p. 17 U1 U2 L1 L2 (orientation of the ports --- counter clockwise) (orientation of the ports --- clockwise) p. 16/17
17 Specification key, continued (other versions and valve blocks on request) Port connection weld end Orifice N [mm] IN EN ISO1127 / ISO 4200 / IN series IN series 2/ IN11866 series SME PE / IN Series Port connections for valves with actuator size RV50 4 S40=6x1.0 6 S78=10.2x1.6 S41=8x1.0 8 S40=13.5x1.6 S42=10x1.0 S90=6.35x S41=17.2x1.6 S40=13x1.5 S91=9.53x S42=21.3x1.6 S42=19x1.5 S92=12.7x S93=19.05x1.65 Port connections for valves with actuator size RV70 20 S43=26.9x1.6 S43=23x S44=29x1.5 SOF=25.4x1.65 Port connections for valves with actuator size RV S44=33.7x S45=42.4x2.0 S45=35x S46=48.3x2.0 S46=41x1.5 SOH=38.1x S47=60.3x2.0 S47=53x1.5 SOI=50.8x1.65 * To find your nearest ürkert facility, click on the orange box In case of special application conditions, please consult for advice. Subject to alteration. hristian ürkert GmbH & o. KG 1312/0_EU-en_ p. 17/17
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