Label and packaging sensors. Capacitive technology: optics-free sensing for best results Ultrasonic technology Optic technology

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1 Fast Accurate Reliable Complete range of products Choice of technologies Two year warranty Label and packaging sensors Capacitive technology: optics-free sensing for best results Ultrasonic technology Optic technology Page 1

2 The power of Lion Precision and IBS Precision Engineering has been for more than ten years the European specialist of measurement and precision engineering, in the micrometer and nanometre field and has joined forces with a strategic partner: Lion Precision. This American company is a leader in the conception, manufacturing and use of noncontact measurement system. The high performance design of these products uses capacitive and inductive technologies (Eddy current). Lion Precision is number one of the spindle measurement market as well as one of the main suppliers of semi-conductors processing, hard disk drive and automotive industries. We are the European distributor and development partner for this American company. It s back in 1995 when Lion Precision proposed its first label sensor with the launch of the LRD 2100, also working on clear labels. Photos References Descriptions Ultra LRD V2 (socket output) Universal sensor for all labels types: solid foil, clear paper, hot stamp LRD 6110 (cable output) LRD 6110 C (socket output) LRD 2100 (cable output) LRD 2100 C (socket output) This sensor can detect edges of all types of labels. Patent-Pending technology can sense metal, foil, hot-stamp and combination labels; as well as standard paper and clear film labels. The sensor that solved the clear label problem and revolutionized the packaging industry. LRD 3100 (cable output) LRD 3100 C (socket output) Sensor using clear label technology with a small separate probe to access limited spaces. LRD 4100 (cable output) Noncontact sensor designed for vertical mounting to allow multiple units in close proximity and high-speed counting on slitter\rewinder LRD 5100 (cable output) LRD 5100 C (socket output) Lion Eye (socket output) Sensor designed for tear-tape applications and overwrap packaging such as tobacco, CD, tapes, etc. Optical sensor providing simplicity and low cost for general label registration with Lion Precision customer service and reliability LRD 7100 (cable output) Sensor specially designed for overwrap packaging sensing and tear tape application for tobacco tape, CD, etc Page 2

3 IBS Precision Engineering Quick LRD selection table Label type Ultra Every label type and material Clear non-metallic, paper etc. clear or paper with hot-stamp Aluminium foil labels Applications Missing label/matrix Slitter/rewinder Limited detection areas (non metallic) Tear tape detection (clear or coloured) Tear stripe and splice detector INDEX Pages 2 and 3 Introduction Page 4 ULTRA LRD V2 Page 5 LRD 6110 Page 6 LRD 2100 Page 7 LRD 3100 Page 8 LRD 4100 Page 10 LRD 5100 Page 11 Lion Eye Page 12 LRD 7100 Pages 13 and 14 FAQ Pages 14 and 15 From sensor to complete measurement machine Page 16 IBS Precision Engineering address and telephone Page 3

4 ULTRA LRD V2 Every label type sensor Works on all label types Clear-on-clear labels One simple adjustment Familiar LRD fit and wiring Short-circuit protection Ultrasonic technology Forget about changeover headaches. This new generation sensor uses ultrasonic technology to see all possible types: paper labels, clear, high carbon ink, hot-stamp, from aluminium foil Very simple to use with only one adjustment. Technical characteristics Response time: 100µs Accuracy: Switching frequency: 0,4mm 500Hz Operating temperature: 4 C to + 50 C Output: Power in: Electrical protection: Electrical connection: Available documents: NPN, PNP open collector +11 to 28VCC Short-circuit and overload Through a standard 5 pin plug (the Lumberg type plug equipped or not with an optional cable length 2m, 5m, 10m) Ultra LRD manual Page 4

5 LRD 6110 Mixed label sensor Combination labels Hot-stamp, transparent film and paper Metal adjustments screws for a long lifespan Ten segment display for easy setup Capacitive technology Output protected against short circuit Lion Precision liability Cable or socket output Including the most recent technologies this mixed detection sensor, LRD 6110, senses combination labels which use partial metallic materials such as foil or hot-stamp. Of course, it also detects clear and ordinary paper labels. The experienced noncontact technology of Lion Precision is at the heart of this sensor and offers unequalled performances in terms of liability and stability. This technology is also perfect to detect label edges. The sensor is compact and easy to install on any labelling machines or slitter/rewinder. The sensor can detect label edges at over 1000 per minute with a registration error less than 0,25mm. During counting operations, the sensor can detect over 50,000 labels per minute. Technical characteristics Response time: 20µs Accuracy: Switching frequency: 0,4mm 10kHz Operating temperature: + 5 C to + 50 C Output: Power in: Electrical protection: Electrical connection LRD 6110: Electrical connection LRD 6110 C: Available documents: NPN, PNP open collector + 11 to 28VCC Short-circuit and overload By 2m length cable (naked cables termination) Through a standard 5 pin plug (the Lumberg type plug equipped or not with an optional cable length 2m, 5m, 10m) LRD 6110 Manual Page 5

6 LRD 2100 Clear label sensor Clear-on-clear labels Immune to colour/contrast changes Highly accurate 0,2 mm Adjustment not necessary after initial setup Easy operation Faster than optical sensors Reliable at high speed Output short circuit protection Capacitive technology Splice detection The original clear label sensor developed and patented in 1993 that revolutionized the packaging industry. You will obtain accuracy, reliability and stable registration for clear and opaque labels. Adjustments are not required when changing roll stock or environment. It also works perfectly for splice detection. Technical characteristics Response time: 20 µs Accuracy: Switching frequency: 0,2 mm 10 khz Operating temperature: + 5 C to + 50 C Output: Power in: Electrical protection: Electrical connection LRD 2100: Electrical connection LRD 2100 C: Available documents: NPN, PNP open collector + 11 to 28 VCC Short-circuit and overload By 2m length cable (naked cables termination) Through a standard 5 pin plug (the Lumberg type plug equipped or not with an optional cable length 2m, 5m, 10m) LRD 2100 Manual Page 6

7 LRD 3100 Clear label sensor Clear and low contrast labels Immune to colour/contrast changes Highly accurate 0,4 mm Adjustment not necessary after initial setup Limited access areas Output short circuit protection Capacitive technology Lion Precision reliability The technology of the original Clear Label Sensor applied to tight spaces. The same stable, reliable, accurate sensing of the LRD2100 repackaged with a separate sensor head to squeeze into smaller areas. It also works perfectly for splice detection. Technical characteristics Response time: 20 µs Accuracy: Switching frequency: 0,4mm 10kHz Operating temperature: + 5 C to + 50 C Output: Power in: Electrical protection: Electrical connection LRD 3100: Electrical connection LRD 3100 C: Available documents: NPN, PNP open collector + 11 to 28 VCC Short-circuit and overload By 2m length cable (naked cables termination) Through a standard 5 pin plug (the Lumberg type plug equipped or not with an optional cable length 2m, 5m, 10m) LRD 3100 manual Page 7

8 LRD 4100 Missing label/matrix sensor Clear and low contrast labels Immune to colour/contrast changes High speed counting on slitters and rewinders Capacitive technology Output short circuit protection Reliable at high speed This noncontact sensor is designed for vertical mounting to allow multiple units in close proximity. This design is ideal for high-speed counting and missing label/matrix detection on slitters/rewinders. More particularly used on drug and other critical label counts it is faster than standard optical sensors AND it works with clear-on-clear labels. Technical characteristics Response time: 20µs Accuracy: 0,4mm Counting rate: /hour Switching frequency: 10kHz Operating temperature: + 5 C to + 50 C Output: NPN, PNP open collector Power in: + 11 to 28VCC Electrical protection: Short-circuit and overload Electrical connection: By 2m length cable (naked cables termination) Available documents: LRD 4100 manual Page 8

9 LRD5100 Tear tape sensor Clear-clear labels Adjustment not necessary after initial setup Designed specially for tear tape Industry standard output Reliable at high speed Capacitive technology Output short circuit protection Available with remote sensing head (similar to LRD 3100) This noncontact sensor was designed specifically for tear-tape applications. The LRD 5100 detects with reliability the missing tear-tape for a perfect quality control. Technical characteristics Response time: 20µs Switching frequency: 10kHz Operating temperature: + 4 C to + 50 C Output: Power in: Electrical protection: Electrical connection LRD 510 : Electrical connection LRD 5100 C: Available documents: NPN, PNP open collector + 11 to 28VCC Short-circuit and overload By 2m length cable (naked cables termination) Through a standard 5 pin plug(the Lumberg type plug equipped or not with an optional cable length 2m, 5m, 10m) LRD 5100 manual Page 9

10 Lion Eye Optical label sensor Easy, single button touch Low cost Normal and high sensitivity settings Industry standard output Output short circuit protection Lion Precision reliability This optical sensor provides simplicity and low cost for general label registration with Lion precision customer service and reliability. A simple, one-button interface makes the LionEye the easiest sensor on the market. One click sets the sensor to normal operation while two clicks set it to high sensitivity for low-opacity labels. Hold it down to lock the setup. Technical characteristics Response time: 50µs Switching frequency: 10kHz Operating temperature: + 4 C to 50 C Output: Power in: Electrical protection: Electrical connection: Available documents: NPN, PNP open collector + 11 to 30VCC Short-circuit and overload Through a standard 5 pin plug (the Lumberg type plug equipped or not with an optional cable length 2m, 5m, 10m) Lion eye manual Page 10

11 LRD 7100 Combination Tear-Tape and Splice Sensor Combines: o Tear tape sensor o Overwrap film splice sensor Capacitive technology Output short circuit protection Specifically designed for overwrap packaging sensing, the LRD7100 combines the tear tape sensing of the LRD5100 with a splice detector. A separate sensor head monitors the presence of tear tape while signalling the presence of overwrap film splice. Failures related to missing tear strip and spliced overwrap packaging have been reduced to zero. Technical characteristics Splice sensor response time: 30µs Tear-tape sensor response time: 40µs Operating temperature: + 4 C to + 50 C Output: Power in: Electrical protection: Electrical connection between sensing head and main body: Electrical connection: Available documents: NPN open collector 30VDC, 150mA + 20 to 26VCC Short-circuit and overload By 1m length cable (removable - LEMO socket on main body) Through a standard 5 pin plug (the Lumberg type plug equipped or not with an optional cable length 2m, 5m, 10m) LRD 7100Manual Page 11

12 FAQ We have combined here the most frequently asked questions on label sensors. If you cannot find the information you re looking for, do not hesitate do ask us. POSSIBILITIES What is the overall registration accuracy? Typical registration accuracy of LRD sensors is better than 0.4mm. What are the differences (and similarities) between all the proposed sensors? For a quick comparison please refer to the quick LRD selection table on page 3. SETTINGS I have adjusted my LRD2100 or LRD3100 sensor and it doesn't work anymore - how do I start over? Adjustments have a total range of 4 turns (LRD2100 and LRD3100). Centre all adjustments by turning them four turns clockwise, then two turns counter-clockwise. Then go through the setup procedure from the start. How do I setup the sensor? Setup for each sensor model is slightly different. View the manual for your model of sensor. WORKING LRD6100: I have a label with metal around the perimeter. What does the setup indicator look like during operation when properly setup? Labels with metal area should have the LABEL adjustment set while sensing a non-metallic part of the label. When properly adjusted the setup indicator will indicate LABEL during the non-metallic part of the label, WEB during the gap between labels, and probably be all the way to the edge during the metallic portion. LRD6110/6100: Why does the light on the bar graph move when I push on the sensor and does this relate to accuracy? The amount of gap between the sensor and the base plate is a critical part of the label measurement. When the sensor is pushed on, the gap is changed. This gap change affects the output. With a properly adjusted sensor, this does not affect accuracy. Avoid setting the LABEL adjustment to maximum to prevent any errors from this source. Does the whole label have to be under the sensor? No. But for best results, as much of the label as possible should be under the sensor. Labels smaller than the sensor area should be centered under the sensor area. I have unpredictable, mistriggering of my sensor? Make sure the polarity select wire is connected to +V in or ground. If this wire is unconnected, electrical noise can cause a mistrigger of the sensor. If it is connected, try changing it to the other connection (i.e. if it's grounded, connect it to +V). If your sensor is an LRD2100, or LRD3100, metallic material in the label or the label printing media can cause extra triggers of the sensor. Metallic labels should be sensed with an LRD6110 or UltraLRD. Page 12

13 What about splices? For a complete presentation see the note dedicated to this subject. Page 1 is for LRD2100 and LRD3100 models. Page 2 is for LRD6100 and LRD6110 models. Can I detect the location of a label on a container? No, the sensor is designed to detect labels on a web as it passes through the sensor's gap. Do I have to use the baseplate? The 2100, 3100, 4100, 5100, 6110 sensors need a grounded reference surface behind the labels. The built-in base plate can be removed and another surface can provide this reference. The only requirements for the surface are for it to be conductive, grounded, and within 0.25" from the sensor surface. For the LRD6110, consistent gap is more critical to accuracy. If the original baseplate is not used, the substitute reference surface must provide a stable gap. Vibration or thermal growth relative to the sensor will introduce a potential error or require more frequent re-adjustment. ELECTRICITY Are the outputs protected? Outputs are short circuit protected. Voltages over 100V may exceed the protection capacity and damage the sensor. What is the standard consumption of the sensor? All sensors have a maximum standard consumption of 50mA. Does the sensor works with 12VCC? Yes. The sensor works with input voltage in DC current in the range from 11V to 30V. An optimal working is obtained with a voltage of 24VCC. Page 13

14 IBS Precision Engineering: From the sensor to complete measurement machine Noncontact precision sensor Capacitive and Eddy current technologies. Few facts: Bandwidth 80khz, nanometric and subnanometric resolutions. Range up to 15mm, high measurement stability, vacuum compatibility, 200 C version, small dimensions, Ø3mm, 5mm thickness, SS construction, wide range of standard sensors and drivers, TEDS function Machine tool calibration and inspection systems In accordance with the latest international ISO norms. Real time dynamic measurement and analysis of linear and rotations axis (spindles/tables). Page 14

15 in the µm and nm field Special turnkey machines for measurements of dimensions, form, surface quality, roundness, circularity, thickness, positioning. ISARA, 3D measurement machine. Volumetric accuracy 30 nm, measurement range of 100 mm x 100 mm x 40 mm, many technologic innovations, developed in partnership with PHILIPS CFT. Porous media air bearings. Zero friction and wear, infinite resolution, straighter motion, silent and smooth operation, higher damping and dynamic stiffness, no oil, high speeds and acceleration. Page 15

16 IBS PRECISION ENGINEERING Esp 201, 5603 AD Eindhoven The Netherlands Tel. +31 (0) Fax +31 (0) Le Magellan 7 rue Montespan Evry cedex France Tel. +33 (0) Fax +33 (0) info@ibspe.fr - IBS PE is a member of EUSPEN European Society for Precision Engineering and Nanotechnology September 2005 (v1.0) At the cutting edge of accuracy Page 16