Alternative Energy Vehicle Systems

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1 Henkel Solutions for Alternative Energy Vehicle Systems Click Here to Request

2 Henkel s Innovative Technologies And Solutions With its broad portfolio of applications for electric, hybrid and fuel cell vehicle components and systems, Henkel is a trusted partner for sustainable automotive solutions. By offering you robust solutions, reduced processing costs and enhanced performance, we make sure that you profit from our material expertise throughout the design and manufacturing of components. Learn more about our established automotive solutions and our latest innovations in the field for next generation electric, hybrid and fuel cell vehicles.

3 applications Click Here to Request battery cells And PACKS Complete portfolio of coatings, adhesives and surface treatments from one source Broad array of noise, vibration and harshness (NVH) solutions Improved safety Maximum performance Solutions can be tailored to specific needs Low-pressure molding compounds for overmolding and cell frame design Adhesives, sealants and potting of connectors, sensors and cells Conductive coatings for current collectors and tabs Metal pretreatment for cases, enclosures and trays Advanced gasket solutions for battery cases and covers Structural foams, tapes and adhesives to enhance safety and for lightweighting battery enclosures Vibration damping materials inverters/converters/chargers Excellent thermal conduction Resistance to high voltage Reduced noise and vibration Improved chemical resistance Cost efficiency Adhesives, sealants and potting compounds Advanced liquid gasket technology for form-in-place and compression gaskets Thermal pastes and greases for cooling plates Thermally conductive casting resins for high heat dissipation connectors Reliable and efficient sealing for high voltage connectors Excellent corrosion resistance Thermally conductive materials available Excellent electrical insulation Reduced process costs and improved efficiency Adhesives, sealants and potting compounds for high voltage connectors using UV cure and moisture cure systems Porosity sealing through impregnation Low pressure mold compounds for overmold, strain-relief (available in blaze orange) Ultracapcitors Excellent equivalent series resistance (ESR) performance Excellent thermal conduction Cost effective sealing to protect enclosures Conductive coatings for current collectors Advanced thermal interface materials Advanced liquid gasket technology for form-in-place and compression sealing

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5 E-Motors Heat dissipation and temperature reduction Increased power and torque of motor Reduced vibration and noise Easier automation Adhesives, sealants and potting compounds for bonding bearings, laminated stators, magnets, heat sinks and connectors NVH solutions for damping vibration Impregnation of magnets, rotors and laminated stator cores Advanced gasket solutions Thermally conductive resins for high heat dissipation Fuel Cell Stacks Robust sealing Durability and reliability Corrosion protection Lower internal electrical resistance Advanced hydrocarbon gaskets for stack sealing Conductive impregnants for GDL technical fabrics Corrosion resistant, electrically conductive coatings for metallic bipolar plates Additionally, Henkel offers solutions for the following electronic applications: Electronic control units Wire harness assemblies Sensors and switches Displays

6 TECHNOLOGIES Click Here to Request SEALING AND GASKETING Henkel s sealant and gasket materials offer precise, reliable sealing of battery cases and electrical and electronic enclosures, ensuring that housings are tightly secured and safe. Available in RTV, polyacrylates, heat cure and radiation cure solutions. Reduces process time through UV/moisture cure Reduces overall costs with reduced complexity, and work-in-process inventory Improves reliability Silicone-free chemistry available Battery cases Electronic control units Inverters/converters Motors Chargers POTTING and Encapsulation Henkel s potting and encapsulation compounds are used to provide mechanical reinforcement to house assemblies, to fill voids and to provide protection. Available solutions include silicone, polyacrylate, epoxy and polyurethane. Improves mechanical strength Provides electrical insulation Enhances resistance to vibration and shock Protects against corrosion, dust and chemicals Improves thermal stress resistance Broad selection of product chemistries allows use with different substrates, operating temperatures and other environmental factors Batteries Inverters/converters Electronic control units Connectors Sensors Chargers Resolvers Stator windings CASTING RESIN Henkel s casting resin addresses heat and vibration issues. This superior potting technology provides efficient thermal conducting properties, in addition to the features of traditional potting. Available technologies include silicone and epoxy versions. Provides excellent thermal conductivity Resists high voltage Reduces electronic noise Vibration damping Battery systems Inverters/converters Electric motors Chargers

7 Impregnation Henkel s impregnation sealant products and technologies reliably seal electronic components, connectors and assemblies. Avoids leakages by sealing porosities No change in dimensions Remains flexible through thermal expansion and shock Excellent temperature resistance Improves durability and long-term reliability of components No adverse effects on solderability or electrical conductivity Enhances dielectric strength Simplifies the production process and reduces cost Pin connectors Sockets Switches Wire harnesses Conductors Sensors Coils Magnets Laminated stator cores Rotors LOW PRESSURE MOLDING Henkel s low pressure molding process uses hot melt adhesives to achieve superior sealing and better protection of sensitive electronic components. Provides excellent encapsulation performance with different substrates Requires low injection pressure and operating temperature Reduces processing time and steps Well suited for sensitive electronics Overmold high voltage connectors Laminate cell frames Grommets Micro-switches Sensors Wire harnesses Strain reliefs Bonding Henkel s wide array of Loctite epoxies, cyanoacrylates, hot melts, acrylics and polyurethanes provide complete solutions for instant assembly bonding, elastic bonding and structural bonding of a variety of components. Wide array of technology Superior quality and robustness Structural adhesives add strength and allow weld reduction Cell bonding Pack structures Frames Heat sinks Laminated stator cores Magnets

8 SURFACE TREATMENT Henkel s Bonderite pretreatment solutions enhance protection and E-coat adhesion of aluminum, steel and magnesium surfaces. Long-lasting corrosion protection Excellent paint adhesion Cost effective options Battery enclosures Battery trays Fuel cell bipolar plates MAGNET BONDING Structural adhesives for magnet bonding combine the benefits of fast process cycles with tough, durable, environmentally resistant bond strengths, making them ideal for bonding magnets used in alternative energy, vehicle traction motors. Faster fixture time Higher temperature resistance Higher impact strength Improved moisture resistance Acid-free, noncorrosive formulation Higher shear strength Reduced vibration and noise Motors NVH Structural foams, tapes and vibration dampers allow for creative opportunities to reduce weight and vibration. Lightweighting Vibration damping Cost reductions Battery enclosures Motors Structural supports Weld reduction Mean Quadradic Velocities (db) Without Treatment Bitumen Pads High Damping Foam Frequency (Hz) THERMAL INTERFACE MATERIAL Phase change thermal interface materials for managing heat transfer. Exceptionally low thermal impedance Ease of use Bonds easily to large surface areas Cold plates Converters/inverters Battery modules Motors Chargers

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10 Americas U.S.A. Henkel Corporation Stephenson Highway Madison Heights, Michigan United States Tel: Fax: Canada Henkel Canada Corporation 2515 Meadowpine Blvd. Mississauga, Ontario L5N 6C3 Canada Tel: (within Canada) Tel Fax: Mexico Henkel Capital, S.A. de C.V. Blvd. Magnocentro No. 8 Piso 2 Centro Urbano Interlomas Huixquilucan Edo de México Tel: Fax: Brazil Henkel Ltd. Rua Karl Huller 136-Jd Canhema Diadema/Sao Paulo Brazil Tel: Fax: Europe Germany Henkel AG & Co KGaA Henkelstraße Düsseldorf Germany Tel: Fax: Asia China Henkel (China) Co. Ltd. 188 Guoyuan Road, Yancang Nanhui District Shanghai China Tel: Fax: Except as otherwise noted, all marks used are trademarks and/or registered trademarks of Henkel and/or its affiliates in the U.S. and elsewhere. = registered in the U.S. Patent and Trademark Office. Henkel Corporation, All rights reserved / LT-6651 (3/13)