Universal Material Testing Unit EEU/20KN
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1 Universal Material Testing Unit EEU/20KN Technical Teaching Equipment Screenshot of the computer data acquisition and calculations software Data acquisition console (detail of the connections for the different sensors) Key features: Compact bench-top unit for experiments on material testing Ideal for classroom or laboratory demonstrations and students experiments. Shear tests. Brinell hardness tests. Compression tests. Tensile tests. Deep draw (cupping) tests. Bending tests. Disc and helical spring tests. Wide range of accessories and specimens the different material testing. Easy and quick changing of accessories. Computer Data Acquisition System. Products Products range Units 7.-Mechanics & Materials ISO 9000: Quality Management (for Design, Manufacturing, Commercialization and After-sales service) European Union Certificate (total safety) Page 1 Certificates ISO and ECO-Management and Audit Scheme (environmental management) Worlddidac Quality Charter Certificate and Worlddidac Member
2 INTRODUCTION Material testing allows determining the strength of a material, verifying its properties and establishing its behaviour under external influences. Shape and dimensions of a body, specific weight and density, humidity content, etc. are generally determined with physical tests, whereas strength, elasticity and plasticity, ductility, tenacity and fragility, etc. are determined with mechanical tests. GENERAL DESCRIPTION The EEU/20KN is a didactic bench-top universal material testing unit. It is distinguished by its rigid construction, accurate control and a precise hydraulic system to apply loads of up to 20 kn., which enables demonstrations of phenomena undetectable under smaller loads. With this unit the student can perform these material tests: Shear test. Brinell hardness test. Compression test. Tensile test. Deep draw (cupping) test. Bending test. Disc and helical spring tests. It allows achieving testing forces up to 20 kn with very little physical effort. The measurements can be obtained either manually through an elongation gauge and a dynamometer or through the computer data acquisition system giving accurate real-time data capture, monitoring and display, calculation and results representations on the computer (PC). EEU/20KN-UB. Base Unit with Hardware and Software for Data Acquisition. A Tensile and shear tests are performed in the space between the upper crossbar and the upper support bar (A). Compression, bending, deep draw, Brinell hardness and disc and helical spring tests are performed in the space between the upper support bar and the lower support bar (B). B EEU/20KN-1. Shear Tests Accessories & Specimens Accessories and Specimens available: EEU/20KN-7. Disc and Helical Spring Tests Accessories & Specimens EEU/20KN-4.Tensile Tests Accessories with Standard, Flat and Round Specimens EEU/20KN-2. Brinell Hardness Tests Accessories & Specimens EEU/20KN-3. Compression Tests Accessories & Specimens EEU/20KN-6.Bending Tests Accessories & Specimens EEU/20KN-5. Deep Draw (cupping) Tests Accessories & Specimens Page 2
3 SPECIFICATIONS This unit is formed by: EEU/20KN-UB. Base Unit with Hardware and Software for Data Acquisition: Main metallic elements in stainless steel. Base unit with feet. Upper crosspiece. Lower crosspiece. Frame pillars. Test load is generated using a hand operated hydraulic system. Maximum stroke: 45mm. Maximum test force: 20kN. Dynamometer: 0-20kN., graduations: 0.5kN. Elongation gauge: 0-10mm, graduations: 0.01mm. Fastening elements for accessories. Methacrylate protective covering. Force sensor. Deformation displacement sensor. Computer Data Acquisition System, formed by: Data Acquisition Console: Metallic box. Connections for the force and deformation displacement sensors. USB connection to computer (PC). Data Acquisition and Calculations Software: Compatible with actual Windows operating systems. Compatible with the industry standards. Processing, comparison and storage of data. Graphics and curves representation. Measurement of the force applied. Measurement of displacement generated by deformation. Shear strength calculation. Diameter of the imprint for Brinell test. Brinell hardness calculation. Compression strength calculation. Tensile strength calculation. Drawing depth (cupping) calculation. Bending strength calculation. Elastic constant for a helical spring. Elastic constant for a disc spring. Cables and accessories, for normal operation. Accessories and Specimens: -EEU/20KN-1. Shear Tests Accessories & Specimens: Device for shear tests. Set of 16 specimens for shear tests made of steel, brass, aluminum and copper (4 units per material). -EEU/20KN-2. Brinell Hardness Tests Accessories & Specimens: Device for Brinell tests. Penetrating ball: 10mm. Set of Brinell specimens made of steel, brass, aluminum and copper (1 unit per material). -EEU/20KN-3. Compression Tests Accessories & Specimens: Set of two compression plates with fastening elements. Set of 16 specimens for compression tests made of steel, brass, aluminum and copper (4 units per material). -EEU/20KN-4. Tensile Tests Accessories with Standard, Flat and Round Specimens: Jaws for tensile tests with flat and round specimens (2 units). Set of 16 flat specimens to measure tension made of steel, brass, aluminum and copper (4 units per material). Set of 16 rod specimens for tensile tests made of steel, brass, aluminum and copper (4 units per material). Device for tensile tests with standard specimens (2 units). Set of 16 standard specimens for tensile tests made of steel, brass, aluminum and copper (4 units per material). -EEU/20KN-5. Deep Draw (cupping) Tests Accessories & Specimens: Device for deep draw (cupping) tests. Set of 16 specimens for deep draw (cupping) tests made of steel, brass, aluminum and copper (4 units per material). -EEU/20KN-6. Bending Tests Accessories & Specimens: Device for bending tests. Set of specimens for bending tests made of steel, brass, aluminum and copper (1 unit per material). -EEU/20KN-7. Disc and Helical Spring Tests Accessories & Specimens: Disc springs (2 units). Helical springs (2 units). Manuals: This unit is supplied with the following manuals: Required Services, Assembly and Installation, Starting-up, Safety, Maintenance & Practices Manuals. Page 3
4 EXERCISES AND PRACTICAL POSSIBILITIES 1.- Learning how to use the instrumentation required to perform 8.- Deep draw (cupping) tests. the main tests on materials. 9.- Tests with disc springs. 2.- Study and familiarization with universal material testing 10.- Tests with helical springs either in series or in parallel. machines Recording stress-strain diagrams. 3.- Tensile strength tests Using the computer data acquisition system. 4.- Compressive strength tests. 5.- Brinell hardness tests. 6.- Bending tests. 7.- Shear tests. REQUIRED SERVICES - Electrical supply: single-phase, 220V./50Hz or 110V./60Hz. - Computer (PC). DIMENSIONS & WEIGHT -Dimensions: 550 x 500 x 800 mm. approx. (21.65 x x inches approx.). -Weight: 60 Kg. approx. ( pounds approx.) EEU/20KN-SP: Spare Specimens Set: The set includes: - 16 Specimens for Shear Tests: - 4 Specimens for Brinell Hardness Tests: 1 Steel specimen. 1 Brass specimen. 1 Aluminum specimen. 1 Copper specimen Specimens for Compression Tests: - 48 Specimens for Tensile Tests: 16 Flat specimens: 16 Rod specimens: SPARE PARTS 16 Standard specimens: - 16 Specimens for Deep Draw (cupping) Tests: - 4 Specimens for Bending Tests: 1 Steel specimen. 1 Brass specimen. 1 Aluminum specimen. 1 Copper specimen. Page 4
5 SOFTWARE MAIN SCREENS Main screens I II III V IV I Main software operation possibilities. II Sensors displays, real time values, and extra output parameters. Sensors: SF=Force sensor. SD= Deformation displacement sensor. III Characteristic data to perform the corresponding calculations. IV Obtaining the main results from each test. V Graphics displays. Page 5
6 SOME TYPICAL RESULTS Shear test device is made according to DIN It consists of a shear jaws and hardened shear knives. Shear strength in several samples is measured through the software by introducing the value of the sample diameter. Brinell hardness test is carried out in accordance with DIN EN A 10 mm diameter hardened steel sphere is pressed into the sample surface witha force F, so that a 2,4 to 6mm. diameter imprint is formed. The diameter of the imprint "d" and the HBS number (Brinell Hardness) is measured after the force stops acting upon the test sample. Continue... Page 6
7 Some typical results Compression test device is made according to DIN and test is used to determine the strength of materials, primarily intended for compression loads as well as for brittle materials that do not withstand tensile deformations. Compression strength of brittle material that breaks up when compressed can be determined through the software by introducing the value of the sample diameter. Deep draw test is used for thin sheet metals. A metal sphere is imprinted into a metal sheet mounted in the mounting jaws until the first fracture appears on the sheet. The depth of the imprint indicates the suitability of any material for the cupping process. Continue... Page 7
8 Some typical results Bending test demonstrates the relationship between elastic deformation of the sample and a load. The influence of axial moment of inertia on the size of elastic deformation can be demonstrated by using samples of various shapes. The test is carried out up to a certain deformation or the material would break up. The bending strength of the material can be measured through the software by introducing the value of the sample diameter and the distance between the cylindrical holders. Helical springs can be assembled either in parallel or in series for this test. The objective of this practical exercise is to perform a compression test with the springs. The software allows to measure the deformation caused by the applied force and to estimate the spring characteristics. Continue... Page 8
9 Some typical results Disc springs tests. The objective of this practical exercise is to perform a compression test with the springs. The software allows to measure the deformation caused by the applied force and to estimate the spring characteristics. Specifications subject to change without previous notice, due to the convenience of improvements of the product. * REPRESENTATIVE: C/ Del Agua, 14. Polígono Industrial San José de Valderas LEGANÉS. (Madrid). SPAIN. Phone: FAX: edibon@edibon.com WEB site: Issue: ED02/14 Date: November/2014 Page 9
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