ANDERSON GREENWOOD AS6 INTEGRAL MANIFOLD MOUNTING SYSTEM
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1 The simplest and most effective means to install and calibrate Rosemount Coplaner style transmitters FEATURES AS6 2/5 GENERAL APPLICATION TECHNICAL DATA AS6 2/1, 2, 3 Compact design reduces installation costs and potential leakage points. inlet and vent connections supplied G ¼ parallel threaded to DIN 3852 fitted with tube/compression fittings. ¼ NPT female option available. Suitable for liquid or gas service. Fully self draining. Equalize and vent valves fitted with an anti tamper facility. Choice of manifold configurations to suit the application: AS6 2/1 - Double isolate, equalize, vent AS6 2/2 - Double isolate, double vent AS6 2/3 - Single isolate, vent/ block AS6 2/5 - Single isolate, vent/ block (threaded connections). Designed to be generally compatible with Shell M.E.S.C specification XXX NACE /sour gas service option available. Choice of accessories: Seal pot, filling connectors Heater (steam/electric) Mounting plate Sun shade AS6 manifolds are designed for use with transmitters on general liquid and gas flow or liquid level measurement. They are all designed to be bolted directly onto a standard Shell mounting plate. Materials: Seats: Connections Instrument: SS, Monel, Duplex, Hastelloy and other exotic materials Metal ½ (15 mm) NPT; G ½ (15 mm) (AS6 2/5 only) G ¼ (7 mm) 6000 psig (414 barg) : Pressure (max.): Temperature (max.): 1000 F (538 C) Pentair plc. All Rights Reserved. VCTDS EN 16/11
2 PRODUCT OVERVIEW Integral mounted AS6 TVIS 2/1, 2, 3 The Integral manifold system provides true direct mounting to the transmitter sensor module, eliminating the need for Coplaner or traditional flange adaptors, extra bracketing and minimizing pipework. They are designed to be used with the following Rosemount Coplaner style pressure/ differential pressure transmitters: - Model Model Model 3095 multivariable transmitter - Model 4088 multivariable transmitter Differential/Pressure Transmitter Differential/Pressure Transmitter Differential/Pressure Transmitter Approximate weight: lb (5.2 kg). Approximate weight: lb (5.2 kg). Approximate weight: lb (5.0 kg). AS6 TVIS 2/1 A double isolate/equalize/vent block manifold for general liquid and gas flow measurement using DP transmitters. It has been designed to be fitted with a full range of accessories. Differential pressure transmitters. Flow measurement. Level measurement. Integral manifold option of MESC (Type A). AS6 TVIS 2/2 A double isolate/double vent block for applications with differential pressure transmitters, where contamination of process systems is not permitted. S 1. Coplaner and multivariable are trademarks of Emerson Management 2. Rosemount is a registered trademark of Emerson Management Differential pressure transmitters. Flow measurement. Level measurement. Integral manifold option of MESC (Type B). AS6 TVIS 2/3 A single isolate/ vent block designed for low pressure applications with differential pressure transmitters and level measurement on atmospheric tanks. It can also be used with pressure transmitters of the differential pressure body design and has been designed to be fitted with a full range of accessories. Low pressure differential pressure transmitters. Pressure transmitters of the differential body design. Level measurement. Flow measurement. Pressure measurement. Integral manifold option of MESC (Types C and D). 2
3 Pressure transmitter Approximate weight: lb (5.0 kg). Threaded outlet AS6B TVIS 2/5 A compact single isolate/vent block designed for applications with pressure transmitters/gauges using threaded connections, which are made directly into the manifold s standard G ½ female instrument connection. An alternative rotatable adaptor can be provided which allows the instrument to be positioned through 360. It is compatible with the following threaded Rosemount pressure transmitters: - Model 3051T - Model Model 2051 Pressure measurement. Pressure transmitters using threaded connections. Pressure transmitter options of MESC (Types E, F, G). S 1. Rosemount is a registered trademark of Emerson Management BONNET ASSEMBLIES The metal-seated bonnet assemblies have a rotating stem with free swivel ball-type seat for long service life. The specially hardened ball seat is ideal for both gas and liquid service. All stem threads are rolled and lubricated to prevent galling and reduce operating torque. The stem seal is a patented PTFE packing gland which is adjustable in service. All bonnets are assembled with a bonnet locking pin to prevent accidental removal while in service and a protective dust cap is fitted to contain stem lubricant and prevent the influx of contaminants. The high-temperature bonnet assemblies use a strengthened stem and bonnet incorporating adjustable graphite packing and back-up pressure rings to ensure a leak-free stem seal. Valve bonnet Anti Tamper facility 3
4 STANDARD MATERIALS Valve Body Bonnet Stem Ball seat Non-wetted parts SS A SS 316 SS 316 SS 316 SS Austenitic SS SG A SS 316 SS Alloy 400 Alloy K500 Austenitic SS Standard material traceability Standard material traceability to EN , manifold body only. Valve packings PTFE (standard) Maximum pressure: 6000 psig (413 barg) Maximum temperature: 500 F (260 C) Graphite (optional) Maximum pressure: 6000 psig (413 barg) Maximum temperature: 1000 F (538 C) Valve bonnet identification Dust cap coding Function ring label Each valve bonnet is identified with a coloured stainless steel ring label. Blue - isolate Green - equalize Red - vent Special materials For severe service, manifolds are available in the following exotic materials: Monel alloy 400 Duplex S31803 Hastelloy C276 6MO UNS S31254 AT - Anti tamper bonnet Valve bonnets are available with a removable T-bar key to prevent unauthorized operation of valves. K - Key for anti tamper bonnet Valves are available with lockable anti-tamper bonnets which can be supplied for padlocking, providing added security. LAT - Lockable anti tamper bonnet Manifold transmitter bolting AS6 2/1, 2, 3 1. Instrument mounting: four 7 /16 UNF stainless steel mounting bolts (Grade ASTM A193 B8.2) are supplied as standard. 4
5 DIMENSIONS, INCHES (mm) INTEGRAL MOUNTED AS6 TVIS 2/1,2,3 9.25" (235) (2/1 & 2) 6.65" (169) (2/3) 4.02" (102) 2.13" (54) 1.63" (41.3) 2.99" (76) 2.48" (63) 3.78" (96) THREADED OUTLET AS6B TVIS 2/5 Rotatable adaptor ¼-18 NPT vent port ¼-18 NPT process port ½-14 NPT threaded outlet connection 4.75 (120) Nom. assembled Vent valve 0.82 (20.8) 1.75 (44.5) M8-1.25x0.5(13) deep monting holes 3 places = 2.13 (54) = Block/ isolate valve 0.44 (11.2) 3.75 (95.2) 3.25 (82.5) 7.95 (202) max. open ACCESSORIES FC - Filling connector BF - Blind flange SP - Seal pot VPB - Vent purge block 5
6 SELECTION GUIDE - AS6 MANIFOLDS Example: AS6T V I S -2 / 3 MA4 SG GY-M Manifold type AS6T Manifold type (/1, /2 and /3) AS6BT Manifold type (/5) Bonnet packing V PTFE H GRAFOIL Seal type I Integral Body material* S Stainless steel /vent connections -2 G ¼-inch Manifold function /1 Double isolate, equalize, vent /2 Double isolate, double vent /3 Single isolate, vent /5 Single isolate, vent Instrument connection (AS6 2/5 only) MA4 ½-inch NPT male (rotatable adaptor) FA4 ½-inch NPT female (rotatable adaptor) FA4BSP G ½-inch female (rotatable adaptor) Manifold options SG Sour gas service KEY Anti-tamper bonnet key /vent connection fittings GY-M Gyrolok metric (10 mm OD) GY-I Gyrolok imperial (⅜-inch OD) SK-M Swagelok metric (10 mm OD) SK-I Swagelok imperial (⅜-inch OD) For other makes and sizes - consult factory Compression fitting 1. SK-I can be substituted with SK-M, GY-I, GY-M SK-M = Swagelok - Metric 10 mm OD tube SK-I = Swagelok - Imperial ⅜-inch OD tube GY-M = Gyrolok - Metric 10 mm OD tube GY-I = Gyrolok - Imperial ⅜-inch OD tube * Manifolds are available in Monel and Hastelloy. Please consult the factory for availability and delivery. ACCESSORIES VPBVIS-S Vent purge block - single SS PP.2.S Port protector - brass VPBVIS-D Vent purge block - double SS 2S Sunshade, plastic SP.2HIS Seal pot SS (consult factory) IL9 GRP enclosure FC.2S Filling connector -316 SS MPA1 Mounting plate for AS6T (316 SS Type A1) STB-2 Steam block MPA2 Mounting plate for AS6T (316 SS Type A2) MH-B4 Electrical heater block - 30 watt MPB1 Mounting plate for AS6T (316 SS Type B1) BFS Blind flange SS MPB2 Mounting plate for AS6T (316 SS Type B2) P.06.S Orifice plate 6 mm tubing SS TTB-1 Transmitter test box - GRP P.10.S Orifice plate 10 mm tubing SS AT - Key Anti-tamper key SS P.38.S Orifice plate ⅜-inch OD tubing SS KIF Key interlocking facility SS (consult factory) PENTAIR VALVES & CONTROLS All Pentair trademarks and logos are owned by Pentair plc. All other brand or product names are trademarks or registered marks of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change product designs and specifications without notice. Pentair is an equal opportunity employer Pentair plc. All rights reserved. 6
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