Rosemount Manifolds. Product Data Sheet August , Rev PE. Factory assembled, leak-tested, and calibrated
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1 Product Data Sheet ugust , Rev PE Rosemount Manifolds Factory assembled, leak-tested, and calibrated Full breadth of offering including integral, in-line, and conventional Integral design enables flangeless connection to instrument lock and bleed, 2-, 3-, and 5-valve configurations Compact, lightweight design Easy in-process calibration Direct-mount capability vailable in NCE -compliant materials of construction
2 Rosemount Manifolds ugust 2016 Selection guide Rosemount 305 Integral Manifold See Rosemount mounting brackets on page 27. ssembles directly to transmitter, eliminating need for flange 2-, 3-, and 5-valve configuration vailable with vertical or horizontal process connections Compact, lightweight assembly Rosemount 304 Conventional Manifold See Rosemount mounting brackets on page 27. ttaches to transmitter flange 2-, 3-, and 5-valve configurations Traditional (Flange Flange, Flange NPT) and wafer styles Factory assembled, seal-tested, and calibrated Factory assembled, seal-tested, and calibrated 50% fewer leak points than conventional transmitter to flange to manifold interface Female NPT process connections Rosemount 304 Conventional Manifold - Traditional Style Rosemount 305 Integral Manifold - Coplanar Style Rosemount 305 Integral Manifold - Traditional Style Rosemount 306 In-line Manifold See Rosemount mounting brackets on page 27. ssembled directly to in-line pressure transmitters lock-and-bleed and 2-valve configurations Male or female threaded NPT process connection Rosemount 304 Conventional Manifold - Wafer Style Rosemount 306 In-line Manifold Contents Valve configuration Ordering information Specifications Dimensional drawings
3 ugust 2016 Rosemount Manifolds Valve configuration lock-and-bleed The block-and-bleed configuration is available on the Rosemount 306 Manifold for use with in-line gage and absolute pressure transmitters. single isolate valve provides instrument isolation and a bleed screw provides drain/vent capabilities. Rosemount 306 Manifold Transmitter leed screw Three-valve The 3-valve configuration is available on Rosemount 305 and 304 Manifolds for use with differential pressure and multi-variable transmitters. Two isolate valves provide instrument isolation, and one equalize valve is positioned between the high and low process connections. Rosemount 305 Manifold Transmitter Isolate Drain/vent Equalize Drain/vent Process Two-valve The 2-valve configuration is available on Rosemount 305, 306, and 304 Manifolds for use with absolute and gage pressure transmitters. n isolate valve provides instrument isolation and a drain/vent valve allows venting, draining, or calibration. Rosemount 305 and 306 Manifolds Transmitter Isolate Process Vent Isolate Isolate Process Rosemount 304 (Traditional) Manifold Transmitter (plugged) (plugged) Equalize Isolate Isolate Process Rosemount 304 (Wafer) Manifold Transmitter Rosemount 304 Manifold (plugged) Transmitter Vent Isolate Equalize Process Isolate Isolate Process Note Vent ports receive plastic caps to protect threaded connections unless otherwise noted. Note Plugged connections receive 1 /4-in. NPT plugs unless otherwise noted. 3
4 Rosemount Manifolds ugust 2016 Five-valve The 5-valve configuration is available on Rosemount 305 and 304 Manifolds for use with differential pressure and multivariable transmitters. Two isolate valves provide instrument isolation and one equalize valve is positioned between the high and low process connections. In addition, two drain/vent valves allow for controlled venting, 100 percent capture of vented or drained process, and simplified in-process calibration capability. Rosemount 305 Manifolds and 304 (Wafer) Transmitter Ordering information Rosemount Manifolds can be ordered as a stand-alone product or as an integrated assembly attached to a transmitter. Stand-alone manifold 1. Reference the Selection guide on page 2 for assistance on choosing the type of manifold. 2. Specify a completed model number by referencing the applicable ordering table for the selected manifold type: Rosemount 305 Integral Manifold, see page 5. Vent Equalize Vent Rosemount 306 In-line Manifold, see page 7. Rosemount 304 Conventional Manifold, see page 9. Five-valve natural gas The 5-valve natural gas configuration is available on the Rosemount 305 and 304 Manifolds for use with differential pressure and multivariable transmitters. Two isolate valves provide instrument isolation and a single drain/vent valve allows for controlled venting, 100 percent capture of vented or drained process, and simplified in-process calibration capability. In addition, two equalize valves provide extra protection from leaking to ensure DP signal integrity. NG option includes wide handle pattern and soft seats for ease of use as well as a larger bore to reduce plugging Rosemount 305 Manifolds and 304 (Traditional) (plugged) Isolate Isolate Process Process Transmitter Equalize Vent (closed) Isolate Equalize Process (plugged) Isolate Note Vent ports receive plastic caps to protect threaded connections unless otherwise noted. Transmitter/manifold assembly 1. Specify a completed Rosemount transmitter model number by referencing the applicable product data sheet. 2. Specify a completed manifold model number by referencing the applicable ordering table for the selected manifold type: Rosemount 305 Integral Manifold, see page 5. Rosemount 306 In-line Manifold, see page 7 Rosemount 304 Conventional Manifold, see page Verify the transmitter model number contains the correct Process Connection code or Manifold Option code for the desired transmitter manifold assembly (see Table 1). Table 1. Ordering Codes for a Transmitter/Manifold ssembly Transmitter Rosemount 3051S Rosemount 3051/2051 Rosemount 2088 Manifold Process connection code Manifold option code N/ N/ N/ 305 N/ S5 306 N/ S5 304 N/ S6 305 N/ N/ 306 N/ S5 304 N/ N/ Note Plugged connections receive 1 /4-in. NPT plugs unless otherwise noted. 4
5 ugust 2016 Rosemount Manifolds Specification and selection of product materials, options, or components must be made by the purchaser of the equipment. See page 12 for more information on material selection. Table 2. Rosemount 305 Integral Manifold Ordering Information The Standard offering represents the most common options. The starred options ( ) should be selected for best delivery. The Expanded offering is subject to additional delivery lead time. Model Product description 0305 Integral manifold Manufacturer R Rosemount Manifold style C Coplanar T Traditional M Traditional (DIN-compliant flange) Manifold type 2 2-valve 3 3-valve 5 (1) 5-valve 6 (2) 5-valve natural gas metering pattern 7 (2)(3) 2-valve (per SME 31.1 [NSI] power and piping code) 8 (2)(3) 3-valve (per SME 31.1 [NSI] power and piping code) 9 (2)(3) 5-valve (per SME 31.1 [NSI] power and piping code) ody onnet Stem and tip/ball SST/316L SST 316 SST 316 SST 3 (4) lloy C-276 lloy C-276 lloy C lloy 400 lloy 400 lloy 400/K-500 Process connection style (5) 1 /4 18 NPT female (6) 1 /2 14 NPT female Packing material 1 (7) PTFE 2 (8) Graphite-based Valve seat 1 Integral 5 Soft POM (only available with natural gas metering pattern) Options Extended product warranty WR3 3-year limited warranty WR5 5-year limited warranty 5
6 Rosemount Manifolds ugust 2016 Table 2. Rosemount 305 Integral Manifold Ordering Information The Standard offering represents the most common options. The starred options ( ) should be selected for best delivery. The Expanded offering is subject to additional delivery lead time. Mounting brackets 1 racket for 2-in. pipe mounting, CS bolts 3 (9) Flat bracket for 2-in. pipe mounting, CS bolts 4 SST mounting bracket for 2-in. pipe mounting, 300 SST bolts 7 1 bracket with 316 SST bolts 9 (9) 3 bracket with 316 SST bolts 316 SST 1 bracket with 316 SST bolts C (9) 316 SST 3 bracket with 316 SST bolts E 316 SST 4 bracket with 316 SST bolts olt materials L4 (10) ustenitic 316 SST bolts L5 STM 193, Grade 7M bolts L8 STM 193, Class 2, Grade 8M bolts Cleaning (11) P2 Cleaning for special services Material recommendations for NCE (4)(12) SG Sour gas (meets NCE MR0175/ISO 15156, MR0103/ISO 17495) dapters (13) DF 1 /2 14 NPT female flange adapter DQ 12 mm ferrule tube flange adapter Process flange bolting connection (14) HK 10 mm (M10) process flange bolting connection HL 12 mm (M12) process flange bolting connection Typical coplanar integral manifold model number: 305 R C Not available with traditional manifold style T. 2. Only available with coplanar manifold style code C. 3. Only available with 316 SST materials of construction code 2 and Graphite-based packing code Materials of construction comply with recommendations per NCE MR0175/ISO for sour oil field production environments. Environmental limits apply to certain materials. Consult latest standard for details. Selected materials also conform to NCE MR0103/ISO for sour refining environments. 5. Only available with traditional manifold style codes T and M. 6. Not available with traditional manifold style code M. Manifold style code T does not include mounting holes on process flange. 7. Includes PTFE tape on drain/vent valves and plugs. 8. Includes graphite tape on drain/vent valves and plugs. 9. Not compatible with the Rosemount 3095 Transmitter. 10. Not available with SME 31.1 manifold type codes 7, 8, and Not available with graphite-based packing material code Only allowed with material of construction code Only allowed with traditional manifold style codes T and M. Not allowed with graphite-based packing code Only available with traditional manifold style code M. 6
7 ugust 2016 Rosemount Manifolds Specification and selection of product materials, options, or components must be made by the purchaser of the equipment. See page 12 for more information on material selection. Table 3. Rosemount 306 Pressure Manifold Ordering Information The Standard offering represents the most common options. The starred options ( ) should be selected for best delivery. The Expanded offering is subject to additional delivery lead time. Model Product description 0306 Pressure manifold Manufacturer R Rosemount Manifold style T Threaded Manifold type 1 lock-and-bleed 2 2-valve 3 (1) 2-valve (per SME 31.1 power piping code) ody onnet Stem and tip/ball SST/316L SST 316 SST 316 SST 3 (2)(3) lloy C-276 lloy C-276 lloy C-276 Process connection 1 /2 14 male NPT process connection for in-line transmitter W 1 /2 14 male NPT process connection for Rosemount Wireless Pressure Gauge (2) 1 /2 14 female NPT process connection for in-line transmitter W 1 /2 14 female NPT process connection for Rosemount Wireless Pressure Gauge Packing material 1 (4) PTFE 2 (5) Graphite-based Valve seat 1 Integral Options Extended product warranty WR3 3-year limited warranty WR5 5-year limited warranty Cleaning (6) P2 Cleaning for special services 7
8 Rosemount Manifolds ugust 2016 Table 3. Rosemount 306 Pressure Manifold Ordering Information The Standard offering represents the most common options. The starred options ( ) should be selected for best delivery. The Expanded offering is subject to additional delivery lead time. Material recommendations for NCE (3)(7) SG Sour gas (meets NCE MR0175/ISO 15156, MR0103/ISO 17495) Typical integral manifold model number: 306 R T Only available with 316 SST materials of construction and graphite-based packing. 2. Not available with block-and-bleed manifold type 3. Materials of Construction comply with recommendations per NCE MR0175/ISO for sour oil field production environments. Environmental limits apply to certain materials. Consult latest standard for details. Selected materials also conform to NCE MR0103/ISO for sour refining environments. 4. Includes PTFE tape on drain/vent valves and plugs. 5. Includes graphite tape on plugs. 6. Not available with graphite-based packing material code Only allowed with material of construction code 2. 8
9 ugust 2016 Rosemount Manifolds Specification and selection of product materials, options, or components must be made by the purchaser of the equipment. See page 12 for more information on material selection. Table 4. Rosemount 304 Conventional Manifold Ordering Information The Standard offering represents the most common options. The starred options ( ) should be selected for best delivery. The Expanded offering is subject to additional delivery lead time. Model Product description 0304 Conventional manifold Manufacturer R Rosemount Manifold style T Traditional (Flange Flange or Flange NPT) W (1) Wafer Manifold type 2 (2) 2-valve 3 3-valve 5 (3) 5-valve 6 (2) 5-valve natural gas metering pattern 7 (2)(4) 2-valve (per SME 31.1 [NSI] power and piping code) 8 (2)(4) 3-valve (per SME 31.1 [NSI] power and piping code) ody onnet Stem Tip SST/316L SST 316 SST 316 SST 316 SST 5 CS 316 SST 316 SST 316 SST Process connection style 1 /2 14 NPT F (2) Flanged Packing/stem seal material 1 (5) PTFE 2 (1) Graphite-based 3 (6) FKM Elastomer O-ring olts 1 For assembly to Rosemount 2051/3051 Traditional Flange 2 For assembly to Rosemount 2051/3051 DIN-compliant Traditional Flange 3 For assembly to Rosemount 2051/3051 Coplanar Flange 9
10 Rosemount Manifolds ugust 2016 Table 4. Rosemount 304 Conventional Manifold Ordering Information The Standard offering represents the most common options. The starred options ( ) should be selected for best delivery. The Expanded offering is subject to additional delivery lead time. Options Gas-metering configuration NG (7) Wide handle pattern, 3 /8-in. bore, soft POM seat Extended product warranty WR3 3-year limited warranty WR5 5-year limited warranty Mounting brackets VC (2) Manifold heavy duty mounting bracket, CS for traditional style VS (2) Manifold heavy duty mounting bracket, 316 SST for traditional style 4 (3) Manifold SST mounting bracket for 2-in. pipe mount with series 300 SST bolts for wafer style dapters and connectors (8) DF 1 /2 14 NPT female flange adapter DT 1 /2-in. ferrule tube flange adapter DQ 12mm ferrule tube flange adapter DV (9) 1 /2 14 NPT male non-stabilized connectors DH (9) 1 /2 14 NPT male stabilized extended connectors Dielectric isolator kits G2 (10) Dielectric isolators and bolt sleeves for connectors olt material L4 (11) ustenitic 316 SST bolts L5 STM 193, Grade 7M bolts L8 STM 193, Class 2, Grade 8M bolts Material recommendations for NCE (1)(12) SG Sour gas (meets NCE MR0175/ISO 15156, MR0103/ISO 17954) Cleaning (13) P2 Cleaning for special service Heater block kits (14) S Steam block kit, 1 /4-in. NPT connection Typical model number: 0304 R T VS 1. Only allowed with material of construction code Not available with wafer manifold style code W. 3. Not available with traditional manifold style code T. 4. Only available with 316 SST materials of construction code 2 and graphite-based packing code Includes PTFE tape on drain/vent valves and plugs. 10
11 ugust 2016 Rosemount Manifolds 6. Only available with option code NG. 7. Only available with manifold type code Only allowed with both manifold style code T and process connection code F. Not allowed with Graphite-based packing code Only available with manifold style code Only available with option codes DV and DH. 11. Not available with manifold type codes 7, Materials of construction comply with recommendations per NCE MR0175/ISO 1516 for sour oil field production environments. Environmental limits apply to certain materials. Consult latest standard for details. Selected materials also conform to NCE MR0103/ISO for sour refining environments. 13. Not available with Graphite-based packing material code Not available with manifold type code 6. 11
12 Rosemount Manifolds ugust 2016 Specifications Material selection Emerson Process Management provides a variety of Rosemount product with various product options and configurations including materials of construction that can be expected to perform well in a wide range of applications. The Rosemount product information presented is intended as a guide for the purchaser to make an appropriate selection for the application. It is the purchaser s sole responsibility to make a careful analysis of all process parameters (e.g. all chemical components, temperature, pressure, flow rate, abrasives, contaminants), when specifying product, materials, options and components for the particular application. Emerson is not in a position to evaluate or guarantee the compatibility of the process fluid or other process parameters with the product, options, configuration or materials of construction selected. For more information on material compatibility, refer to the Material Selection Technical Note. Pressure and temperature ratings Figure 1. Rosemount 305 Integral Manifolds Table 5. Rosemount 305 Integral Manifolds (1) Packing Seat Pressure and temperature ratings PTFE Integral F ( C) F ( C) PTFE Soft POM F ( C) Graphite Graphite (SME 31.1) Integral Integral F ( C) F ( C) F ( C) F ( C) 1. Except option HK: PTFE, integral seat: F ( C), F ( C) Graphite, integral seat: F ( C), F ( C) 12
13 ugust 2016 Rosemount Manifolds Figure 2. Rosemount 306 In-line Manifolds Table 6. Rosemount 306 In-line Manifolds Packing Seat Pressure and temperature ratings PTFE Graphite Graphite (SME 31.1) Integral Integral Integral F ( C) F ( C) F ( C) F ( C) F ( C) F ( C) 13
14 Rosemount Manifolds ugust 2016 Figure 3. Rosemount 304 Conventional Manifolds Table 7. Rosemount 304 Conventional Manifolds Packing Seat Pressure and temperature ratings PTFE Graphite - wafer Graphite - flanged (SST) Graphite - flanged (CS) Graphite (SME 31.1) PTFE (1) Integral Integral Integral Integral Integral F ( C) F ( C) F ( C) F ( C) F ( C) F ( C) F ( C) F ( C) F ( C) F ( C) POM F ( C) FKM O-ring (1) POM F ( C) 1. Maximum working pressure limited to 1500 psi with G2 option. Instrument connections Table 8. Manifold - Transmitter Interface Model Connection Rosemount 305 Integral Manifold Rosemount 306 In-line Manifold Rosemount 304 Conventional Manifold Mounted directly to coplanar sensor module of transmitter, 1.3-in. (287 mm) center-to-center process isolators 1 /2 14 male NPT for In-line transmitters 1 /2-14 female NPT for Rosemount Wireless Pressure Gauge Mounted to traditional transmitter flange, 2 1 /8-in. (54 mm) center-to-center connection per IEC 61518, Type shut-off device (without spigot) 14
15 ugust 2016 Rosemount Manifolds O-rings Figure 4. Rosemount 305 Integral Manifold Sensor module-to-manifold O-rings Specified in the transmitter model number. Figure 5. Rosemount 304 Conventional Manifold Manifold-to-flange O-rings Same material as specified by manifold Packing Material selection. (1) Flange adapter O-rings Glass-filled PTFE 1. vailable in packing material code 1 (PTFE) or code 2 (Graphite). 15
16 Rosemount Manifolds ugust 2016 Process connections Table 9. Rosemount 305 Integral Manifold Table 12. dapters and Connectors Option Description Image Style Coplanar Traditional Connection 1 /2 14 female NPT 1 /4 18 female NPT (process adapters optional) Table 10. Rosemount 306 In-line Manifold Style Connection lock-and-bleed 1 /2 14 male NPT (1) 2-valve 1 /2 14 NPT (male or female) DV (1) DH (1) Non-stabilized connector 3.00-in. No stabilizing foot Includes assembly hardware Stabilized extended connectors 4.75-in. Stabilizing foot Includes assembly hardware 1. 1 /2-14 female NPT option only available with Wireless Pressure Gauge. Table 11. Rosemount 304 Conventional Manifold Style Flange by pipe Flange by flange Wafer Vent port connections 1 /4 18 female NPT Connection 1 /2 14 female NPT 2 1 /8-in. (54 mm) center-to-center connection (process adapters required) 1 /2-14 female NPT Table 12. dapters and Connectors Option Description Image DF 1 /2-14 NPT female flange adapter vailable with Rosemount 305 Integral and 304 Conventional Manifolds G2 (2) Dielectric isolators vailable with Rosemount 304 Conventional Manifolds with NG option Rated to 2500 VDC and 5 mega- Ohms Includes bolts sleeves and assembly hardware 1. Only allowed with both Rosemount 304 Manifold type code 6 and process connection code F. Not allowed with Graphite- based packing code Maximum working pressure of assembly limited to 1500 psi. Manifold bolts Standard material is plated Carbon Steel per STM 449, Type 1 lternative bolt materials offered through option codes: L4 for ustenitic 316 Stainless Steel bolts L5 for STM 193, Grade 7M olts L8 for STM 193, Grade 8M Class 2 bolts DT 1 /2-in. ferrule tube flange adapter vailable with Rosemount 304 Conventional Manifold DQ 12mm ferrule tube flange adapter vailable with Rosemount 305 Integral and 304 Conventional Manifolds 16
17 ugust 2016 Rosemount Manifolds Materials of construction Process wetted Table 13. Rosemount 305 Integral Manifold Typical Figure 6. Typical Rosemount Manifold Valve Component Option 2 Option 2 with SG Option 3 Option 4 ody 316 SST/ 316L SST 316 SST/ 316L SST lloy C-276 lloy 400 all/tip Stem 316 SST/ 316Ti SST 316 SST lloy C-276 lloy C-276 lloy C-276 lloy C-276 lloy 400/ K500 lloy 400/ R-405 C E Packing PTFE/ Graphite PTFE/ Graphite PTFE/ Graphite PTFE/ Graphite onnet 316 SST 316 SST lloy C-276 Pipe plug 316 SST 316 SST lloy C-276 Drain/vent valve 316 SST lloy C-276 lloy 400/ R-405 lloy 400/ R-405 lloy C-276 lloy 400 D. onnet. Stem C. Packing D. all/tip E. ody Table 14. Rosemount 306 In-line Manifold Component Option 2 Option 2 with SG Option 3 Estimated weight Table 16. Rosemount 305 Integral Manifold Description Weight ody all/tip 316 SST/ 316L SST 316 SST/ 316Ti SST 316 SST/ 316L SST lloy C-276 lloy C-276 lloy C-276 Stem 316 SST lloy C-276 lloy C-276 Packing PTFE/Graphite PTFE/Graphite PTFE/Graphite onnet 316 SST 316 SST lloy C-276 Pipe plug 316 SST 316 SST lloy C-276 leed screw 316 SST/ 316Ti SST lloy C-276 lloy C-276 Table 15. Rosemount 304 Conventional Manifold Component Option 2 ody all/tip 316 SST/ 316L SST 316 SST/ 316Ti SST Option 2 with SG 316 SST/ 316L SST lloy C-276 Option 5 CS 316 SST Stem 316 SST lloy C SST Packing PTFE/ Graphite PTFE/ Graphite PTFE onnet 316 SST CS CS Pipe plug 316 SST 316 SST CS 2-valve coplanar 4.5 lbs (2.0 kg) 2-valve traditional 6.0 lbs (2.7 kg) 3-valve coplanar 4.7 lbs (2.1 kg) 3-valve traditional 6.0 lbs (2.7 kg) 5-valve coplanar 6.5 lbs (3.0 kg) Table 17. Rosemount 306 In-line Manifold Description Weight lock-and-bleed 1.1 lbs (0.5 kg) 2-valve 2.5 lbs (1.1 kg) Table 18. Rosemount 304 Conventional Manifold Description Weight 2-valve traditional flange NPT 5.0 lbs (2.3 kg) 2-valve traditional flange flange 5.5 lbs (2.5 kg) 3-valve traditional flange NPT 5.2 lbs (2.4 kg) 3-valve traditional flange flange 5.7 lbs (2.6 kg) 3-valve wafer flange NPT 4.0 lbs (1.8 kg) 5-valve wafer flange NPT 5.7 lbs (2.6 kg) 5-valve traditional flange NPT 5.7 lbs (2.6 kg) 5-valve traditional flange flange 5.7 lbs (2.6 kg) 17
18 Rosemount Manifolds ugust 2016 Dimensional drawings Rosemount 305 Manifold Figure 7. Rosemount 305RC 2-Valve Coplanar Style Manifold 5.17 (131) (107) (115) 8.97 (228) 7.72 (196) 4.00 (102) 7.20 (183). 1 /2 14 NPT on manifold for process connection, 1 /4 18 NPT for test/vent connection Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing Figure 8. Rosemount 305RC 3-Valve Coplanar Style Manifolds 5.17 (131) (107) (115) 8.97 (228) 7.72 (196) 5.00 (127) 9.20 (234). Drain/vent valve. 1 /2 14 NPT on manifold for process connections, 2 1 /8-in. center-to-center Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing 18
19 ugust 2016 Rosemount Manifolds Figure 9. Rosemount 305RC 5-Valve Coplanar Style Manifold 5.17 (131) (107) (115) 7.72 (196) 8.97 (228) 5.00 (127) (269). 1 /2 14 NPT on manifold for process connections, 2 1 /8-in. center-to-center, 1 /4 18 NPT for test/vent connection Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing Figure 10. Rosemount 305RT 2-Valve Traditional Style Manifold 5.17 (131) (107) (115) 7.72 (196) 3.70 (94) 1.63 (41) 3.50 (89) 1.10 (28) (54) 6.40 (163). 1 /2 14 NPT on optional process adapter. 1 /4 18 NPT on traditional manifold for process connection without the use of a process adapter Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing 19
20 Rosemount Manifolds ugust 2016 Figure 11. Rosemount 305RT 3-Valve Traditional Style Manifold 4.20 (107) 5.17 (131) 4.51 (115) 7.72 (196) 3.70 (94) C 1.63 (41) 1.16 (29) 3.50 (89) 1.10 (28) 6.40 (163) (54) 8.90 (226). Drain/vent valve C. 1 /4 18 NPT on traditional manifold for process connections without the use of process adapters. 1 /2 14 NPT on optional process adapter (1) Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing 1. dapters can be rotated to give adapter connection centers of 2.0 (51), (54), or 2.25 (57). Figure 12. Rosemount 305RM 2-Valve Traditional DIN Style Manifold 5.17 (131) (107) (115) 7.72 (196) 4.20 (107) 4.13 (105) 1.10 (28) (54) (164). 1 /2 14 NPT on optional process adapter C. 1 /4 18 NPT vent connection. 1 /4 18 NPT on traditional manifold for process connection without the use of a process adapter Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing 1.63 (41) C 20
21 ugust 2016 Rosemount Manifolds Figure 13. Rosemount 305RM 3-Valve Traditional DIN Style Manifold 4.20 (107) (131) (115) D 7.72 (196) 4.20 (107) C 1.63 (41) 1.05 (27) 4.13 (105) 1.10 (28) 6.46 (164) (54) 9.02 (230). Drain/vent valve C. 1 /4 18 NPT on traditional manifold for process connections without the use of process adapters. 1 /2 14 NPT on optional process adapter (1) D (19) clearance for cover removal Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing 1. dapters can be rotated to give adapter connection centers of 2.0 (51), (54), or 2.25 (57). Figure 14. Rosemount 305RM 5-Valve Traditional DIN Style Manifold 4.20 (107) (131) (115) 7.72 (196) 4.20 (107) 1.63 (41) 2.98 (76) 4.13 (105) 1.10 (28) 6.46 (164). 1 /2 14 NPT on optional process adapter (1). 1 /4 18 NPT on traditional manifold for process connections without the use of process adapters Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing (54) 9.02 (230) 1. dapters can be rotated to give adapter connection centers of 2.0 (51), (54), or 2.25 (57). 21
22 Rosemount Manifolds ugust 2016 Rosemount 306 Manifold Figure 15. Rosemount 306RT Pressure Style Manifold (3051S_T Shown) (1) lock-and-bleed style 4.20 (107) 2-valve style 4.51 (115) 8.29 (210) 3.72 (94) 4.10 (104) 3.75 (96) 6.25 C (159). leed screw C. 1 /2 14 NPT female NPT process connection (code ). 1 /4-in. vent connection pipe plug supplied with manifold, but not installed at factory (pipe plug supplied loose) Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing Rosemount 304 Manifold Figure 16. Rosemount 304RT 2-Valve Flange NPT Conventional Manifold Instrument side (54) 3.74 (95) 6.10 (155) 1.13 (29) 4.50 (114) Process side mounting holes (2). 1 /4-in. NPT test (plugged) C. 1 /2-in. NPT process connection on (54) centers (2) Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing C 1. Manifold valve orientation may vary with respect to transmitter mounting holes. 22
23 ugust 2016 Rosemount Manifolds Figure 17. Rosemount 304RT 2-Valve Flange Flange Conventional Manifold Instrument side (54) 3.74 (95) 6.10 (155) 1.13 (29) 4.50 (114) Process side mounting holes (2). 1 /4-in. NPT test (plugged) C. 7 /16 20 UNF mounting holes (4) on a in. hole pattern Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing C Figure 18. Rosemount 304RT 3-Valve Flange NPT Conventional Manifold Instrument side (54) 3.74 (95) 8.50 (216) 1.13 (29) 4.50 (114) Process side mounting holes (2). 1 /4-in. NPT test (plugged) (2) C. 1 /2-in. NPT process connection on (54) centers (2) Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing C 23
24 Rosemount Manifolds ugust 2016 Figure 19. Rosemount 304RT 3-Valve Flange Flange Conventional Manifold Instrument side (54) 3.74 (95) 8.50 (216) 1.13 (29) 4.50 (114) Process side mounting holes (2). 1 /4-in. NPT test (plugged) (2) C. 7 /16 20 UNF mounting holes (4) on a in. hole pattern Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing C Figure 20. Rosemount 304RT Natural Gas 5-Valve Flange NPT Conventional Manifold with NG Option 12.3 (312) 5.0 (127) 2.5 (64) C 4.0 (102). 1 /4-in. NPT test (plugged) (2). 1 /2-in. NPT process connection on (54) centers (2) C. 1 /4-in. NPT vent 24
25 ugust 2016 Rosemount Manifolds Figure 21. Rosemount 304RT Natural Gas 5-Valve Conventional Manifold with NG Option 12.3 (312) (54) 2.5 (64) 4.0 (102). 1 /4-in. NPT test (plugged) (2). 1 /4-in. NPT vent C. 7 /16 20 UNF mounting holes (4) on a in. hole pattern 5.0 (126) C Figure 22. Rosemount 304RT Natural Gas 5-Valve Flange NPT Conventional Manifold Instrument side (54) 3.74 (114) 8.50 (216) 1.13 (29) 4.50 (114) Process side mounting holes (2) C. 1 /2-in. NPT process connection on (54) centers (2). 1 /4-in. NPT test (plugged) (2) D. 1 /4-in. NPT vent Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing D C 25
26 Rosemount Manifolds ugust 2016 Figure 23. Rosemount 304RT Natural Gas 5-Valve Flange Flange Conventional Manifold Instrument side (54) 3.74 (95) C 8.50 (216) mounting holes (2). 1 /4-in. NPT test (plugged) (2) 1.13 (29) Process side 4.50 (114) C. 1 /4-in. NPT vent D. 7 /16 20 UNF mounting holes (4) on a x in. hole pattern Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing D Figure 24. Rosemount 304RW 3-Valve Wafer Manifold Instrument side 4.88 (124) 9.13 (232) 1.25 (32) Process side 1.50 (38) 3.35 (85). 3 /8 16 UNC mounting holes (2). 1 /2 14 NPT process connection (2) Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing 26
27 ugust 2016 Rosemount Manifolds Rosemount mounting brackets Figure 25. Traditional Manifold with Optional rackets for 2-in. Pipe Mounting 8.18 (208) 3.56 (90) 1.10 (28) 3.50 (89) 3/9/C mounting bracket 2.62 (66) 0.93 (24) 1/7/ mounting bracket 7.72 (196) 1.94 (49.2) (331) 5.32 (135) 3.56 (90) 4.85 (123) 3.50 (89) 1.10 (28) Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing Figure 26. Coplanar Manifold with Optional racket for 2-in. Pipe Mounting Option code 4/E 7.72 (196) 4.90 (125) 3.54 (90) 6.25 (159). 2-in. U-bolt for pipe mounting Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing 27
28 Rosemount Manifolds ugust 2016 Figure 27. VS/VC Heavy Duty Manifold Mounting racket 2-in. pipe mount Panel mount 1.05 (26.67) 2.93 (74) 4.20 (107) 3.40 (86) 3.75 (95) 5.88 (149) 4.50 (114) 5.88 (149) 2.75 (70). Drain/vent valve. 2-in. pipe Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing Rosemount connectors Figure 28. DH Extended Stabilized Connectors for Direct Mounting Option code DH 17.3 (438). Cross section image is shown for dimensioning purposes only; it is not part of the transmitter assembly Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing 28
29 ugust 2016 Rosemount Manifolds Figure 29. DV Non-Stabilized Connectors for Direct Mounting Option code DV 15.2 (385). Cross section image is shown for dimensioning purposes only; it is not part of the transmitter assembly Note: Manifold handle assembly may vary slightly from image shown. ll valve handle assemblies provide the same function and meet all stated drawing Options Module guard sensor module guard is available to protect the transmitter process isolating diaphragms. This guard should be used whenever the transmitter is removed from the integral manifold to avoid damage to the isolating diaphragms. Part number: (5/pack) SG sour gas Materials of construction comply with recommendations per NCE MR0175/ISO for sour oil field production environments. Environmental limits apply to certain materials. Consult latest standard for details. Selected materials also conform to NCE MR0103/ISO for sour refining environments. Dielectric isolator kits POM dielectric isolators and PEEK bolt sleeves are available with the Rosemount valve natural gas metering pattern manifold for added instrument protection. Dielectric kits are rated to 2500 VDC and 5 mega-ohms. Heat block kits P2 cleaning for special services This option minimizes process contaminants and prepares the unit for special service by cleaning wetted surfaces and providing material and packaging considerations per STM G Rosemount 304 Manifolds are available with steam heat block kits for cold environments and services. The steam block attaches directly to the manifold to prevent the process from freezing. 29
30 Rosemount Manifolds ugust 2016 SME 31.1 power piping code Rosemount Manifolds are available in configurations that meet the requirements of the SME 31.1 power piping code. This code specifies design criteria for most air, gas, steam, water, and oil systems used in electric generating systems, central and district heating systems, industrial power plants, and geothermal plants. SME 31.1 includes requirements for manifolds, valves, and piping. Transmitters and other measuring devices do not fall within the scope of this code. Marking Manifolds are tagged with a part number, schematic drawing, temperature, and pressure limits. Other publications For additional information, go to. Spare parts list Table 19. Rosemount 305 Integral Manifold Part description Part number (traditional style) Part number (coplanar style) Mounting brackets (qty. 1) Manifold SST mounting bracket for 2-in pipe mount N/ olt kits (set of 4) CS bolt kit SST bolt kit NSI/STM M bolt kit Drain/vents (qty. 1) 316 SST drain/vent for use with 3-valve Rosemount 305 Manifold lloy C-276 drain/vent for use with 3-valve Rosemount 305 Manifold O-rings (set of 12) Manifold-to-module O-ring, glass-filled PTFE Manifold-to-module O-ring, graphite-filled PTFE Sensor guard (set of 5) Coplanar module sensor guard Table 20. Rosemount 304 Conventional Manifold Part description Part number (traditional style) Part number (wafer style) Mounting brackets (qty. 1) Manifold heavy duty mounting bracket, CS N/ Manifold heavy duty mounting bracket, 316 SST N/ Manifold SST mounting bracket for 2-in. pipe mount N/ Coplanar flange kits (qty. 1) Differential flange kit, SST N/ Gauge flange kit, SST N/ O-rings (set of 12) Manifold-to-flange O-ring, virgin PTFE Manifold-to-flange O-ring, graphite
31 ugust 2016 Rosemount Manifolds Table 20. Rosemount 304 Conventional Manifold Part description Part number (traditional style) Part number (wafer style) Manifold-to-flange bolt kits (set of 4) Consult factory for part numbers Consult factory Consult factory Heater block kits (qty. 1) (1) Steam block kit N/ Socket weld adapter kit (qty. 2) Virgin PTFE O-rings, carbon steel bolts, 316L SST adapter N/ Virgin PTFE O-rings, 316 SST bolts, 316L SST adapter N/ Graphite O-rings, carbon steel bolts, 316L SST adapter N/ Graphite O-rings, 316 SST bolts, 316L SST adapter N/ Natural gas connector and dielectric kits (qty. 2) (2) Dielectric isolator kit, 316 SST N/ Dielectric isolator kit, CS N/ Stabilized extended connector kit, dielectric, 316 SST N/ Non-stabilized connector kit, dielectric, 316 SST N/ Stabilized extended connector kit, dielectric, CS N/ Non-stabilized connector kit, dielectric, CS N/ Stabilized extended connector kit, PTFE O-rings, 316 SST N/ Non-stabilized connector kit, PTFE O-rings, 316 SST N/ Stabilized extended connectors kit, PTFE O-rings, CS N/ Non-stabilized connector kit, PTFE O-rings, CS N/ 1. Not available with manifold type code Only available with manifold type code 6. 31
32 Rosemount Manifolds , Rev PE Product Data Sheet ugust 2016 Global Headquarters Emerson Process Management 6021 Innovation lvd. Shakopee, MN 55379, US or North merica Regional Office Emerson Process Management 8200 Market lvd. Chanhassen, MN 55317, US or Latin merica Regional Office Emerson Process Management 1300 Concord Terrace, Suite 400 Sunrise, FL 33323, US Europe Regional Office Emerson Process Management Europe GmbH Neuhofstrasse 19a P.O. ox 1046 CH 6340 aar Switzerland +41 (0) (0) sia Pacific Regional Office Emerson Process Management sia Pacific Pte Ltd 1 Pandan Crescent Singapore Enquiries@P.EmersonProcess.com Middle East and frica Regional Office Emerson Process Management Emerson FZE P.O. ox 17033, Jebel li Free Zone - South 2 Dubai, United rab Emirates RFQ.RMTME@Emerson.com Linkedin.com/company/Emerson-Process-Management Twitter.com/Rosemount_News Facebook.com/Rosemount Youtube.com/user/RosemountMeasurement Google.com/+RosemountMeasurement Standard Terms and Conditions of Sale can be found at: The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount and Rosemount logotype are trademarks of Emerson Process Management. NCE is a registered trademark of NCE International. ll other marks are the property of their respective owners Emerson Process Management. ll rights reserved.
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