SERIE Class 150
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1 Type series booklet /4--10 SERIE Class 150 Twin plate check valves Pressure class Class 150 and B 20 DN 50 to 600 (2 to 24 ) Carbon steel, stainless steel and aluminum bronze body Applications Industrial process, chemicals, petrochemicals, sugar industry, pulp and paper industry,... Water supply, desalination,... Marine applications: air, gas, hydrocarbon,... General circuits: water, air, gas,... Working conditions Temperature range: C to +538 C The working temperature depends on the body and seat materials (refer to table page 2). Maximum working pressure (PS): 20 bar Vacuum service down to 0 bar absolute. Maximum fluid velocity: -- on liquids: refer to diagram page 3 -- on gas: 75 m/s. Materials See pages 2, 4, 5 and 6. Standard design One--piece wafer type body ensuring maximum life and corrosion resistance Twin plate configuration. 2 types of seat: metal/elastomer or metal/metal Upstream/downstream sealing: -- Check valves with metal/elastomer sealing in accordance with EN rate A and ISO 5208 category A. -- Check valves with metal/metal sealing in accordance with API 598. Face--to--face dimensions in accordance with API 594. Connection between flanges PN 10, 16, 25 and ASME B16.5 cl.150. Marking in accordance with EN 19 standard. External coating for steel body: polyurethane paint, 80 µm thickness, colour blue RAL External coating for stainless steel body: pickling and passivation, no coating. External coating for stainless steel body: pickling and passivation, no coating. The check valves meet the safety requirements of the pressure equipments Directive 97/23/EC (PED) appendix 1 for fluids of the groups 1 and 2. The check valves comply with the requirements of the REACH regulation. See page 8. Standard variant ATEX version in accordance with 94/9/EC directive. Variant on request: DN 700 to 1200 (28 to 48 ) Remarks Operating instructions /.--10 Data to be supplied when ordering Serie 2000 check valve, in accordance with type series booklet / Size. Connection drilling pattern. Working conditions: nature of fluid, pressure, temperature.
2 Materials Body Carbon steel ASTM A216 gr. WCC / Stainless steel ASTM A351 gr. CF 8M / Aluminium ASTM B148 C95800 / CC333 Plates Stainless steel ASTM A351 gr. CF 8M Aluminium ASTM B148 C95800 / CC 333G Steel ASTM A216 gr. WCC (DN 350) AMRING seat Metal/elastomer sealing High content nitril EPDM drinking water approved VITON On request (please consult us): HYPALON (with body and plates in stainless steel only) Metal/Metalsealing Metal KSB code KSB code KSB code K X V Y M Pressure / Temperature B 20 In pressure class B 20 (european materials), SERIE 2000 check valves are in accordance with EN The values in the table below must be used for check valves which have to comply with PED 97/23/EC: 2 Material Working pressure in bar for temperature C Body Seat Metal/Metal(M) not allowed 19,5 19,5 19,5 18,6 17,1 16,5 15,8 14,2 13,0 11,8 11,0 10,8 10,6 not allowed Nitrile (K) not allowed 19,5 19,5 19,5 18,6 17,1 not allowed EPDM (X) not allowed 19,5 19,5 19,5 18,6 17,1 16,5 not allowed VITON (V) not allowed 19,5 19,5 18,6 17,1 16,5 15,8 14,2 not allowed Metal/Metal (M) 19,4 19,4 19,4 19,4 19,4 19,4 18,5 16,6 15,9 15,0 13,7 12,8 12,0 11,4 11,2 10,9 10,7 10,4 8,8 Nitrile (K) not allowed 19,4 19,4 19,4 19,4 18,5 16,6 not allowed not EPDM (X) 19,4 19,4 19,4 19,4 19,4 18,5 16,6 15,9 not allowed allowed VITON (V) not allowed 19,4 19,4 18,5 16,6 15,9 15,0 13,7 not allowed Class 150 In pressure class 150 (ASTM materials), Serie 2000 check valves are in accordance with ASME B16.34 Standard class 150 according to the following table: Material Working pressure in bar for temperature C Body Seat Metal/Metal(M) not allowed 20,0 20,0 20,0 20,0 17,7 16,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 not allowed A 216 Nitrile (K) not allowed 20,0 20,0 20,0 17,7 not allowed Gr WCC EPDM (X) not allowed 20,0 20,0 20,0 20,0 17,7 16,9 not allowed VITON (V) not allowed 20,0 20,0 17,7 16,9 15,9 13,8 not allowed Metal/Metal(M) 19,0 19,0 19,0 19,0 19,0 19,0 16,2 15,6 14,8 13,4 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 1,4 A 351 Nitrile (K) not allowed 19,0 19,0 19,0 16,2 not allowed not Gr CF8M EPDM (X) allowed 19,0 19,0 19,0 19,0 19,0 16,2 15,6 not allowed VITON (V) not allowed 19,0 19,0 16,2 15,6 14,8 13,4 not allowed B 20 and Class 150 Material Working pressure in bar for temperature C Body Seat Metal/Metal(M) 19,4 19, ,5 7 B148 Nitrile (K) 19,4 19,4 16 not allowed C95800 CC 333 EPDM (X) 19,4 19, not allowed VITON (V) not allowed 19, not allowed
3 Pressure drops in water flow 1 Size / ,5 0,1 0,05 0,01 0,005 Head loss in bar 0, Flow in m 3 /h The curves in continuous line define the flow range for the optimum use of the check valve Hydraulic characteristics DN NPS Flow coefficient in full open position Kvo Cvo Zeta DN NPS Flow coefficient in full open position Kvo Cvo Zeta , , / , , , , , , , , , , , ,32 Dismantling downstream and end of line Check valves cannot be used as end of line and to do downstream dismantling. 3
4 Construction - Steel body version DN 50 to DN 450 (single spring) DN 400, 500 and 600 (double spring) Item Designation DN Materials Body 50 to 600 Carbon steel ASTM A216 gr. WCC / Pin retainer 50 to stainless steel Pin retainer 50 to stainless steel Friction washer 50 to 600 K,X,V seats : PTFE filled / M seat : 316L stainless steel Friction washer 50 to 600 K,X,V seats : PTFE filled / M seat : 316L stainless steel Friction washer 50 to 600 K,X,V seats : PTFE filled / M seat : 316L stainless steel Friction washer 50 to 600 K,X,V seats : PTFE filled / M seat : 316L stainless steel Friction washer 50 to 600 K,X,V seats : PTFE filled / M seat : 316L stainless steel Friction washer 50 to 600 K,X,V seats : PTFE filled / M seat : 316L stainless steel Friction washer 400, 500, 600 K,X,V seats : PTFE filled / M seat : 316L stainless steel 561 Grooved pin 50 to 600 Stainless steel Plate 50 to Plate 50 to Eye bolt 200 to 600 Carbon steel Stop pin retainer Hinge pin retainer 50 to and to and 600 Stainless steel ASTM A351 gr CF8M Cupro -aluminium ASTM B148 C95800 Steel ASTM A216 gr. WCC / (DN 350) Stainless steel ASTM A351 gr CF8M Cupro -aluminium ASTM B148 C95800 Steel ASTM A216 gr. WCC / (DN 350) Carbon steel Stainless steel Carbon steel Stainless steel 970 Identification plate 50 to 600 Stainless steel Check valve with high content nitril seat (K code) or EPDM (X code) 478 Spring (right hand) 50 to stainless steel 479 Spring (left hand) 400, 500, stainless steel Check valve with Viton seat (V code) or Metal/Metal sealing (M code) 478 Spring (right hand) 50 to 600 Inconel Spring (left hand) 400, 500, 600 Inconel 600
5 Construction - Stainless Steel body version DN 50 to DN 450 (single spring) DN 400, 500 and 600 (double spring) Item Designation DN Materials Body 50 to 600 Stainless steel ASTM A 351 gr. CF8M / Pin retainer 50 to stainless steel Pin retainer 50 to stainless steel Friction washer 50 to 600 K,X,V seats : PTFE filled / M seat : 316L stainless steel Friction washer 50 to 600 K,X,V seats : PTFE filled / M seat : 316L stainless steel Friction washer 50 to 600 K,X,V seats : PTFE filled / M seat : 316L stainless steel Friction washer 50 to 600 K,X,V seats : PTFE filled / M seat : 316L stainless steel Friction washer 50 to 600 K,X,V seats : PTFE filled / M seat : 316L stainless steel Friction washer 50 to 600 K,X,V seats : PTFE filled / M seat : 316L stainless steel Friction washer 400, 500, 600 K,X,V seats : PTFE filled / M seat : 316L stainless steel 561 Grooved pin 50 to 600 Stainless steel Plate 50 to 600 Stainless steel ASTM A351 gr CF8M Cupro -aluminium ASTM B148 C Plate 50 to Eye bolt 200 to 600 Stainless steel Stop pin retainer 50 to 600 Stainless steel Hinge pin retainer 50 to 600 Stainless steel 970 Identification plate 50 to 600 Stainless steel Stainless steel ASTM A351 gr CF8M Cupro -aluminium ASTM B148 C95800 Check valve with high content nitril seat (K code) or EPDM (X code) or HYPALON (Y code) 478 Spring (right hand) 50 to stainless steel 479 Spring (left hand) 400, 500, stainless steel Check valve with Viton seat (V code) or Metal/Metal sealing (M code) 478 Spring (right hand) 50 to 600 Inconel Spring (left hand) 400, 500, 600 Inconel 600 5
6 Construction - Cupro -aluminium body version DN 50 to DN 450 (single spring) DN 400, 500 and 600 (double spring) Item Designation DN Materials Body 50 to 600 Aluminium B148 C95800 / CC333G Pin retainer 50 to 600 MONEL Pin retainer 50 to 600 MONEL 478 Spring (right hand) 50 to 600 MONEL Spring (left hand) 400, 500, 600 MONEL Friction washer 50 to 600 K,X,V seats : PTFE filled / M seat : MONEL stainless steel Friction washer 50 to 600 K,X,V seats : PTFE filled / M seat : MONEL stainless steel Friction washer 50 to 600 K,X,V seats : PTFE filled / M seat : MONEL stainless steel Friction washer 50 to 600 K,X,V seats : PTFE filled / M seat : MONEL stainless steel Friction washer 50 to 600 K,X,V seats : PTFE filled / M seat : MONEL stainless steel Friction washer 50 to 600 K,X,V seats : PTFE filled / M seat : MONEL stainless steel Friction washer 400, 500, 600 K,X,V seats : PTFE filled / M seat : MONEL stainless steel 561 Grooved pin 50 to 600 Stainless steel Plate 50 to 600 Aluminium ASTM B148 C Plate 50 to 600 Aluminium ASTM B148 C Eye bolt 200 to 600 Stainless steel Stop pin retainer 50 to 600 MONEL Hinge pin retainer 50 to 600 MONEL 970 Identification plate 50 to 600 Stainless steel 6
7 Dimensions (mm) and weight (kg) Ø d1 Ø e1 R e2 l1 Connection DN NPS PN 10 PN 16 PN 20 PN 25 Class 150 Weight * Ø d1 l1 Ø d1 l1 Ø d1 l1 Ø d1 l1 Ø d1 l1 kg ½ ,6 123,7 136,4 164,0 194, ,6 123,7 136,4 164,0 194, ,6 123,7 136,4 174,5 194, ,6 123,7 136,4 170,0 194, ,6 123,7 136,4 174,5 194, ,5 3,0 3,4 6,5 11, ,0 275,0 330,0 380,0 440, ,0 275,0 330,0 380,0 446, ,0 275,0 330,0 407,8 449, ,0 286,0 343,0 403,0 460, ,0 275,0 330,0 409,5 450, ,5 28,0 43,0 74,0 85, ,0 541,0 596,0 698, ,0 558,0 620,0 7, ,8 547,8 605,0 716, ,0 567,0 627,0 4, ,4 549,3 606,4 717, ,0 125,0 171,0 245,0 * Average weight for manufactured check valve according to a connection corresponding at the pressure class. DN NPS Plate clearance e1 e2 R DN NPS Plate clearance e1 e2 R ½ ,6 32,6 36,3 38,6 42,7 44,6 48, ,0 70,4 91,0 77,1 76,5 81,5 76,
8 Anti -corrosion protection Body -- Carbon steel body (1): -- Outside: External coating: Polyurethane paint, thickness 80 µ, blue color RAL Other coatings are possible on request: definition in accordance with the Type Series Booklet Paint Valves / Actuators / Automation. -- Flanges faces and inside: Protection by dry phosphatation or by fluid of hydrofuge protection. - Stainless steel body (6): Protection by pickling -- passivation. - Aluminium body (2): For this material, no protection is necessary. Plates - Carbon steel plates (1): Protection by dry phosphatation o by fluid of hydrofuge protection. - Stainless steel plates (6): Protection by pickling -- passivation. - Aluminium plates (2): For this material, no protection is necessary. 8
9 REACH regulation The check valves comply with the requirements of the REACH regulation. None of substances included in the candidate list and in Annex XIV of this regulation are present in our check valves above a concentration of 0.1% weight by weight (article 33/REACH). Other constructions Construction S14 / S17 : ACS - WRAS - DVGW drinking water approval Construction with drinking water approval in accordance with the requirements: -- ACS -- France -- WRAS -- United Kingdom -- DVGW -- Germany. Construction suitable on DN 50 to 600 with: -- Body DN 50 to 600: Steel (1) -- Inside coated by a blue acrilic paint, thickness 250µm, drinking water approval DN 50 to 600 : Stainless steel (6), standard protection DN 50 to 600 : Cupro--aluminium (2), standard protection -- Plates DN 350 to 600 : Steel (1), protection by a blue acrilic paint, thickness 250µm, drinking water approval DN 50 to 600 : Stainless steel (6), standard protection DN 50 to 600 : Cupro--aluminium (2), standard protection -- EPDM seat drinking water approval Recommended version for DN 50 to 150: SERIE 2000 Class 150 with: -- Body and plates in stainless steel -- EPDM seat Drinking Water approved S20 construction Construction suited for corrosive fluids for check valves steel or stainless steel body. Springs are made of INCONEL X750. S21 construction Construction recommended for use on salted water. Springs and internal parts (pin retainer, friction washers and stop pin retainer) are made of MONEL 400. S22 construction Construction recommended for oxygen use. Construction suited for check valve with VITON seat or with metal /metal sealing with cleaning and degreasing for oxygen use. 9
10 Installation The Serie 2000 Class 150 check valve design allows a rapid and easy installation between standardized flanges: reduced weight and overall dimensions no additional pipe supports are required suitable for horizontal and vertical up flow no special tools are needed for installation low maintenance. The SERIE 2000 Class 150 check valve is offered with: -- in standard, flat faces (FF) with flange faces machined Stock finish Ra 6,3 to 12,5 (KSB code: 1B). -- in option, flat faces (FF) with flange faces machined Smooth finish Ra 3,2 to 6,3 (KSB code: 1A). -- on request, raised faces (RF) Optimum installation In a horizontal pipe, the check valve must always be installed with its hinge pin in the vertical position. CORRECT WRONG When the check valve is insered in a vertical pipe, it will function correctly only if the fluid moves upwards (for a fluid moving downwards, please consul us). In a piping system, some minimum distances must be rspected between the check valve position and a bend or a tee. The following drawings show some horizontal pipe configurations (viewed from above) in which the check valve is installed with its hinge pin in the vertical position. The minimum recommended distance for a check valve installed downstream from a bend, tee, pump or valve causing flow disturbance is 6 diameters. When such a unit is downstream of the check valve, it is necessary to respect a distance of at least 2 diameters. 6 DN 6 D N 2 DN DN 6 DN 2 DN 2 D N DN 10
11 Notes 11
12 / This leaflet is not contractual and may be amended without notice KSB S.A.S. 4, allée des Barbanniers Gennevilliers Cedex (France) Tel.: Fax:
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