09 Series Fast-Lead Screws Studs Small

Transcription

1 Series Fast-Lead Screws Studs Small Low carbon steel, case hardened, zinc plated, chromate plus sealer or How to Specify: 1. Determine your outer panel and frame thicknesses: Outer panel P = thickness F = 2. Choose your receptacle 3. Choose the retainer style 4. Find the correct constant in table opposite using the receptacle and retainer selected 5. Add outer panel thickness (P), frame thickness (F), and the constant found in step 4 to determine your total material thickness (TMT) TMT = P+F+Constant 6. Find the TMT value in the ranges given in Column 1 in the part number table 7. Confirm that the outer panel thickness P does not exceed the value given in Column 2. This will confirm that your retainer will install properly beyond the last thread and retain your screw to the outer panel 8. Going across the row in the part number table, find the part number that matches your desired head style Notes For full screw retraction, B must be less than frame thickness plus receptacle height For screw (slotted, and knurled ONLY) replace last 2 digits of part number with 26. Example: (.020) Wear Washer Ø 3.5 (.136) Ø 4.8 (.188) Captive screw TMT (Total material Thickness) Ø 7.7 (.30) 1.3 (.05) Type Column 1 Column 2 Screw Assembly Dimensions TMT 1.8 (.070) A B C 3.2 (.125) Outer P wear Washer F Ø (.31) Before knurl Slotted (.31) P Receptacle 9.5 (.38) 26.5 (1.04) Knurled Ø 22.2 head recess key order separately : Constant Table Receptacle Type Head Phillips 3.2 (.125) Total material Thickness Slot Knurled Head head Phillips No. 2 Phillips Flat Rivet or Weld Clip Saddle Press-In Stainless steel 0.3 (.012) 1.0 (.032) 4.5 (.177) -1.3 (-.050) 1.1 (.043) 1.6 (.063) 5.3 (.208) -0.5 (-.020) A B C 1.3 (.050) 3.2 (.125) 0.9 (.035) T P (.197) (.125) 2.2 (.085) T P (.150) 3.7 (.147) (.422) 1.3 (.050) 6.4 (.250) 0.9 (.035) T P (.322) 6.4 (.250) 2.2 (.085) T P (.150) 6.9 (.272) 3.8 (.150) 6.4 (.250) 3.4 (.135) T P (.200) 5.6 (.222) 5.1 (.200) 6.4 (.250) 4.7 (.185) T P (.250) 4.4 (.172) 1.3 (.050) 0.9 (.035) T P (.447) 2.2 (.085) T P (.150) 10.1 (.397) 3.8 (.150) 3.4 (.135) T P (.200) 8.8 (.347) 5.1 (.200) 4.7 (.185) T P (.250) 7.3 (.297) 7.6 (.300) 7.2 (.285) T P (.350) 5.0 (.197) Ø 3.2 (.125) 13.9 (.547) 17.1 (.672)

2 09 Series Fast-Lead Screws Receptacles / retainers Small 483 Flat Type Receptacle 2 Holes, Ø 2.6 for 2.5 mm hardware or 22.2 Ø.098 for Ø.094 rivet CSK other side to suit 15.9 (.625) (.312) 2 Holes, Ø 2.7 (.105) 9.5 (.38) Rivet Ø 0.51 (.020) Self-Clinching Receptacle Free Running 1.3(.05) 4.8 (.19) Ø (.312) Weld Ø 7.1 (.278) (.312) 1.2 (.048) frame thickness +0.1 Ø 7.1 ( ) Do NOT chamfer back side of hole 15.9 (.625) Clip-On Type Receptacle 4.8 (.19) Ø 6.4 (.250) Ø 7.1 (.281) 0.8 (.031) 2.4 (.094) Saddle Type Receptacle 15.9 (.625) (.312) (.31) 6.4 (.25) 0.5 (.020) 2 Holes, Ø 2.6 for 2.5 mm hardware or Ø.098 for Ø.094 rivet 22.2 CSK other side to suit Ø 6.4 (.25) (.31) 19.8 (.78) (.312) 15.9 (.625) Steel, zinc immersion coating or Installation Notes See page 543 for self-clinching installation guidelines s 2 Holes, Ø 2.7 (.105) 0.5 (.020) Ø Ø 3.9 (.152) Ø 5.2 (.203) Stainless Steel Ø 1.1 (.043) 0.3 (.012) Ø Ø 3.6 (.14) Ø 14.3 (.56) 1.1 (.043) 165 (6.50) Ø 33.3 (1.31) Solid back-up (Slotted back-up for wing head screws) Type Receptacle Steel Stainless steel Flat receptacle rivet-on Flat receptacle weld-on ~ Clip-on receptacle Press-in receptacle ~ Style 302 Stainless steel, passivated Part Number , black Part Number Saddle type receptacle

3 Series Fast-Lead Screws Studs Medium Low carbon steel, case hardened, zinc plate, chromate plus sealer or How to Specify: 1. Determine your outer panel and frame thicknesses: Outer panel P = thickness F = 2. Choose your receptacle 3. Choose the retainer style 4. Find the correct constant in table opposite using the receptacle and retainer selected 5. Add outer panel thickness (P), frame thickness (F), and the constant found in step 4 to determine your total material thickness (TMT) TMT = P+F+Constant 6. Find the TMT value in the ranges given in Column 1 in the part number table 7. Confirm that the outer panel thickness P does not exceed the value given in Column 2. This will confirm that your retainer will install properly beyond the last thread and retain your screw to the outer panel 8. Going across the row in the part number table, find the part number that matches your desired head style Notes For full screw retraction, B must be less than inner panel thickness plus receptacle height For screw (slot, wing and knurled ONLY) replace last 2 digits of part number with 12. Example: (.38) 26.7 (1.05) 0.5 (.02) wear washer Ø 4.4 (.172) 22.2 Slot Ø 2 (.08) head recess key order separately Part number (.11) A B C Ø 5.9 (.232) Captive screw TMT (Total material Thickness) Ø 11.1 (.44) 3.6 (.14) Wing Head 22.2 head wear Washer F P Receptacle Knurled Head Ø Before knurl Phillips Ø 11.1 (.44) 3.6 (.14) 11.1 (.44) Doo T

4 485 Constant Table type Receptacle Type Flat Clip Saddle Side Press-In Stainless steel 0.38 (.015) 1.1 (.045) 4.0 (.156) 1.5 (.060) -1.3 (-.050) 1.4 (.054) 2.0 (.079) 5.31 (.210) 1.5 (.060) -0.5 (-.020) Column 1 Column 2 Screw Assembly Dimensions TMT to be Fastened Thickness of Outer P Slotted Wing Knurled Head Phillips A B C 1.3 (.050) (.025) T P (.228) (.125) 1.9 (.075) T P (.150) 4.5 (.178) 12.3 (.486) 1.3 (.050) 0.6 (.025) T P (.353) 1.9 (.075) T P (.150) 7.7 (.303) 6.4 (.250) 3.8 (.150) 3.2 (.125) T P (.200) 6.4 (.253) 5.1 (.200) 4.5 (.175) T P (.250) 5.2 (.203) 1.3 (.050) 0.6 (.025) T P (.478) 1.9 (.075) T P (.150) 10.9 (.428) 3.8 (.150) 9.5 (.375) 3.2 (.125) T P (.200) 9.6 (.378) 5.1 (.200) 4.5 (.175) T P (.250) 8.3 (.328) 7.6 (.300) 7.0 (.275) T P (.350) 5.8 (.228) 1.9 (.075) T P (.150) 14.1 (.553) 3.8 (.150) 3.2 (.125) T P (.200) 12.8 (.503) 5.1 (.200) (.500) 4.5 (.175) T P (.250) 11.5 (.453) 7.6 (.300) 7.0 (.275) T P (.350) 9.0 (.353) 10.2 (.400) T P (.450) 6.4 (.253) 1.9 (.075) T P (.150) 17.2 (.678) 3.8 (.150) 3.2 (.125) T P (.200) 16.0 (.628) 5.1 (.200) (.175) T P (.250) 14.7 (.578) 7.6 (.300) (.625) 7.0 (.275) T P (.350) 12.1 (.478) 10.2 (.400) T P (.450) 9.6 (.378) (.500) 12.1 (.475) T P (.550) 7.1 (.278) 1.9 (.075) T P (.150) 20.4 (.803) 3.8 (.150) 3.2 (.125) T P (.200) (.753) 5.1 (.200) 4.5 (.175) T P (.250) 1 (.703) 7.6 (.300) 10.2 (.400) 7.0 (.275) T T P P (.350) 11.4 (.450) 15.3 (.603) 12.8 (.503) (.500) 12.1 (.475) T P (.550) 10.2 (.403) 15.3 (.600) 14.6 (.575) T P (.650) 7.7 (.303) 17.8 (.700) 17.2 (.675) T P (.203) 15.5 (.611) 18.7 (.736) 21.9 (.861) 25 (.986) 28.2 (1.111)

5 Series Fast-Lead Screws Receptacles Medium Steel, zinc immersion coating or Side mount receptacle: 1064 steel, zinc immersion coating Press-in receptacle: low carbon steel, case hardened and zinc plate, chromate plus sealer Installation Notes See page 543 for self-clinching installation guidelines Side Mount Receptacle Ø 3.3 (.130) 17.0 (.67) 8.4 (.33) 32.3 (1.27) 17.0 (.67) 8.4 (.33) 8.3 (.325) Ø 6.4 (.25) Flat Type Receptacle 27 (1.06) Ø H Rivet 0.6 (.025) Ø H Ø Weld 9.5 (.38) Self-Clinching Receptacle Free Running 4.7 (.19) Ø 10.3 (.405) 1.6 (.06) +0.1 Ø (.375 ) Ø 9.5 (.372) (.060) sheet thickness 27 (1.06) Saddle Type Receptacle 7 (.28) Ø H Ø 9.5 (.38) Ø 3.43 (.135) 0.5 (.02) Weld Rivet Type Ø H Receptacle Steel Stainless steel Side mount receptacle ~ ~ Flat receptacle rivet 2.7 (.105) (.135) Flat receptacle weld-on ~ ~ Press-in receptacle ~ ~ Saddle receptacle rivet 3.4 (.135) Saddle receptacle weld-on ~ ~

6 12 Series Fast-Lead Screws Receptacles / retainers Medium 487 Clip-On Type Receptacle Z thickness A J Type Narrow Flange 4.8 (.19) thickness Steel, zinc immersion coating or Ø 11.1 (.44) B.6 (.025) U Type Ø 7.1 (.281) Ø (.312) 6.4 (.25) 14.3 (.56) 25.4 (1.00) 4.1 (.160) Receptacle Type Thickness A B Z Steel Stainless steel Clip-on receptacle - J 0.8 (.031) to 2.8 (.109) 24.8 (.98) ~ 0.8 (.031) to 2.8 (.109) (.56) 2.8 (.109)- 4.1 (.161) 25.9 (1.02) ~ 11.9 (.47) Clip-on receptacle - U 2.8 (.109)- 4.1 (.161) ~ (.161)- 5.5 (.213) 24.8 (.98) 13.5 (.53) ~ 11.1 (.44) 5.4 (.213)- 6.7 (.265) 24.5 (.97) (.51) ~ Clip-on receptacle - Narrow flange 0.8 (.031)- 2.8 (.109) ~ ~ ~ ~ s Ø 15.7 (.62) Ø 4.7 (.185) Stainless Steel 1.4 (.054) 0.4 (.015) Ø 15.4 (.61) Ø4.6 (.18) Ø 14.3 (.56) 1.4 (.054) (6.50) Ø 33.3 (1.31) Ø 6.4 (.25) Solid Back-up (Slotted Back-up For Wing Head Screws) Style 304 Stainless steel, passivated , black

7 Series Fast-Lead Screws Studs Large Low carbon steel, case hardened, zinc plated, chromate plus sealer or 1. Determine your outer panel and frame thicknesses: Outer panel P = thickness F = 2. Choose your receptacle 3. Choose the retainer style 4. Find the correct constant in table opposite using the receptacle and retainer selected 5. Add outer panel thickness (P), frame thickness (F), and the constant found in step 4 to determine your total material thickness (TMT) TMT = P+F+Constant 6. Find the TMT value in the ranges given in Column 1 in the part number table 7. Confirm that the outer panel thickness P does not exceed the value given in Column 2. This will confirm that your retainer will install properly beyond the last thread and retain your screw to the outer panel 8. Going across the row in the part number table, find the part number that matches your desired head style Notes For full screw retraction, B must be less than inner panel thickness plus receptacle height For screw (slotted, wing and knurled ONLY) replace last 2 digits of part number with 12. Example: ACTUAL SIZE ACTUAL SIZE Column 1 Column 2 Screw Assembly Dimensions TMT to be Fastened 0.5 (.02) Thickness Of Outer P Slotted Wing Knurled Head ACTUAL SIZE A B C (.120) T (.200) 9.1 (.360) 5.1 (.200) (.250) 5.6 (.220) T (.300) 6.6 (.260) (.751) 3.1 (.120) T (.200) 12.3 (.485) 5.1 (.200) (.220) T (.300) 9.8 (.385) (.375) 7.6 (.300) 8.1 (.320) T (.400) 7.2 (.285) 3.1 (.120) T (.200) 15.5 (.610) 5.1 (.200) 7.6 (.300) (.500) 5.6 (.220) 8.1 (.320) T T (.300) 10.2 (.400) 13 (.510) 10.4 (.410) 10.2 (.400) 10.7 (.420) T-310 (.500) (.310) wear washer Ø 6.1 (.241) 34.9 (1.38) Slot Ø (.75) 2 (.08) Head 28.6 (1.13) head recess key order separately Part number A B Ø8.0 (.316) C 3.2 (.13) Ø 14.3 (.56) 4.6 (.18) ACTUAL SIZE Wing Head 28.6 (1.13) 15.9 (.63) type Knurled Head Ø 19.4 (.76) Before Knurl Constant Table Receptacle Type 3.1 (.120) T (.200) 18.7 (.735) 5.1 (.200) 5.6 (.220) T (.300) 16.1 (.635) 7.6 (.300) (.320) T (.400) 13.6 (.535) 10.2 (.400) (.625) 10.7 (.420) T-410 (.500) 11.1 (.435) (.500) 13.2 (.520) T (.600) 8.5 (.335) 15.2 (.600) 15.8 (.620) T (.700) 6.0 (.235) 11.1 (.44) Flat Clip Side Stainless steel 0.38 (.015) 2.2 (.086) 1.5 (.060) 1.9 (.076) 3.5 (.137) 1.5 (.060) 22.3 (.876) 25.4 (1.001) 28.6 (1.126)

8 17 Series Fast-Lead Screws Receptacles / retainers Large 489 Side Mount Receptacle 25.4 (1.000) 2 Holes Ø 3.4 (.135) 48.5 (1.91) 19.8 (.78) 11.9 (.47) 26.9 (1.06) 11.9 (.47) 15.1 (.594) Ø 8.4 (.33) Clip-On Type Receptacle Ø 14.3 (.56) thickness Z 1.1 (.044) Y 22.4 Steel, zinc immersion coating or Flat Type Receptacle s 44.5 (1.75) (1.375)(.687) 2 Holes, Ø 3.4 (.135) 2 Holes, Ø 3.25 (.128) CSK. for Ø 3.17 (.125) CSK. rivets 22.4 Rivet Ø 17.5 (.69) 1.1 (.044) Weld 11.1 (.44) 1.0 (.042) 17.5 (.687) 34.9 (1.375) Ø 21.6 (.85) Ø 6.8 (.255) Ø 8.7 (.34) Stainless steel 0.4 (.015) 1.8 (.070) Ø 20.1 (.79) Ø 6.4 (.25) 1.9 (.076) Receptacle Type Thickness Y Z Steel Stainless steel Side mount receptacle ~ ~ ~ ~ ( ) 15.7 (.62) 15.0 (.59) Ø 6.8 ~ Ø 21.6 (.255) ( ) 14.7 (.58) ~ 14.2 (.56) (.85) 1.9 (.076) Clip-on type receptacle ( ) 13.7 (.54) ~ Ø ( ) 13.5 (.53) 13.5 (.53) ~ (.015) Ø 20.1 ( ( ) 13.0 (.51) (.79) ~ Flat type receptacle - Rivet ~ ~ ~ Ø (.34) 1.9 Flat type receptacle - Weld ~ ~ ~ ~ (.076) Style 302 Stainless steel, passivated , black Ø 20.6 (.81) For retainer Ø 17.5 (.69) For nylon retainer Ø (6.63) (1.31) Solid back-up (Slotted back-up for wing head screws)

9 543 Installation Guidelines for SOUTHCO Self-Clinching products Self-clinching product installation is offered on these SOUTHCO products, making them easy-to-use captive panel fasteners: Captive Screws Receptacles for Quarter-turn Fasteners Receptacles for Fast-lead Thread Screws When pressed into a properly prepared hole, self-clinching captive fasteners cold-flow (move) the panel material into the retaining groove of the fastener. This material then retains the fastener in the panel. Ferrule Before installation Ferrule Correct installation Successful press-in installations depend on: Material: The hardness of the panel material must not exceed SOUTHCO recommendations. If the panel is too hard, the fastener will not install correctly. Installation Holes: Mounting holes may be drilled, punched, or cast. Hole edge: the top hole edge must be sharp but with no broken edges. Ferrule Rollover Mounting hole Area of material that moves into groove Mounting hole Punch side of panel Material thickness Die side of panel Do not chamfer or debur edge. Punched holes: use a punch and die with a small clearance to minimize the rollover and fracture angle. Hole diameter: measure the hole diameter at the panel surface on the side on which the fastener will be installed. The diameter must be within SOUTHCO specifications for that product. - If the hole is too large, not enough material will flow into the retaining groove and the fastener may not be retained adequately. - If the hole is too small, the fastener will not fit and installation may become difficult and unsafe. Hole distance from the edge of panel: the minimum recommended distance is 1.5 x the diameter of the mounting hole, unless otherwise indicated. Spring-loaded Plungers Captive Nuts Threaded Inserts - Installing too close to the edge will cause the material to flow in the opposite direction, deforming the edge of the panel. To install closer to the edge, you may need to restrain the panel edge. edge Mounting hole diameter 1.5 x Ø Centerline of mounting hole Thickness: The thickness of the panel at the mounting hole location must meet or exceed Southco s stated minimum recommendations. If the material is too thin, panel deformation and/or damage to the fastener may result. Installation is fast and easy if you follow these tips: How to install: Use the recommended force where noted and a proper back-up tool. - use any parallel-acting press - use a punch whose diameter is larger than the head of the fastener Installation Force: Proper installation requires an even distribution of adequate force. It does not depend on the distance the fastener is pressed into the panel. - Southco does not recommend using a hammer. The impact force does not provide an even distribution of force to allow the panel material to completely flow into the fastener s retaining groove. - Installation force varies from application to application, depending on the criteria noted above. - On parts without a collar to provide a hard stop, press-in until the edge of the knurl is just barely visible. When to Install: Installation is recommended after plating or finishing has been applied to the panel. The hole diameter must meet specifications before finish or plating is applied. - Do not over-install parts. This interupts the material and will reduce the retention strength. Over installation Ferrule This area of material has separated from the rest of the panel