ZITAI PRECISION MACHINERY CO.,LTD.
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1 ZITAI PRECISION MACHINERY CO.,LTD NO. 172, SHI TOU RD., SHEN KANG HSIANG, 429, TAICHUNG HSIEN, TAIWAN. TEL: (10 Lines.) FAX: URL: High efficiency, Excellent performance, technological advancement. ZITAI PRECISION MACHINERY CO.,LTD. 003-S/ Sunway
2 A mission to create new horizon of die casting technology. Founded in 1981, ZITAI has been in professional cold chamber die casting machine & ancillary equipments manufacturing ever since, Through years of dedication and commitment the name "ZITAI" is finally being a source to be reckon with & accepted in Die casting industry globally. It is this realization of the spirit of pursuing technological advancement & uncompromising craftsmanship that make "ZITAI" a forerunner throughout endless competition, which is also a major driving force behind our growth. Looking into the future, customers' requirements & satisfaction will always be our ultimate concern which will eventually lead to development of ever more updated products in the years to come. ZITAI, through its unique manufacturing concept and outstanding engineering capability, is able to build reliable die casting machines. ZITAI starts with a better machine design, then manufacturing and assembly are conducted according to the company's strict quality assurance policy. Expert craftsmanship and close attention to every assembly detail assures high quality machines for our customers. Rigorous testing of all machines is performed prior to shipping. This is your assurance that ZITAI die casting machine will give you accurate, efficient, and reliable performance ZITAI Quality through better design and expert workmanship. 1 2
3 A source you can trust for value-added services. Modern facility provides efficient working environment. At ZITAI,our people committed to excellence. This reflect in quality, innovation to every aspect of our business from machine design to the assembly floor, to our sales and service activities; enhancing the value of every ZITAI machine. We use a computerized company management system that provides efficient, accurate handling for the production and business. Measuring instrument Our team of experienced professionals with comprehensive knowledge of engineering offers you the foremost in die casting technology. This combination of technology backed by our experienced staff helps you to increase the value of die casting. Computerized inventory management. Electrical wiring 3 4
4 Outstanding Features CASTING CAPACITY FORMULA <VPC > a (cm 2 ) Plunger tip area a (cm 2 ) a π x d 4 2 a π x d 4 2 Fs (kgf) Shot force Fs (kgf) Fs ( π x Ds 2 ) x P 4 Fs ( π x Ds 2 ) x P 4 Pu (kgf/cm 2 ) Casting pressure Pu (kgf/cm 2 ) Pu Fs a Pu Fs a Fl (kgf) Clamping force Fl (kgf) Fl Pu x Au Fl Pu x Au W (g) Net shot weight W (g) W (0.75 x Ls x a) x 2.6 W (0.75 x Ls x a) x 2.6 OPTIONAL FEATURES & FUNCTIONS Close loop control system (VPC series) Multiple shpt position High shot speed system d (cm) Ds (cm) P (kgf/cm 2 ) Au (cm 2 ) Ls (cm) d Plunger tip dia (cm) Ds Shot cylinder dia (cm) P Shot cylinder pressure (kgf/cm 2 ) Au Casting area (cm 2 ) Ls Shot stroke (cm) Auto tie bar puller (operator side) Auto hydraulic die clamping system Auto wax bead plunger tip lubrication Die locking force test & Tie bar strain value analysis. Shot performance testing. Auto mixing ratio for release agent Vacuum system Die temperature control system Melting equipment Employed with maximum durability, wear- resistance oil-free bushing. Close loop control system for Z2 series with ongoing parameter feedback. Motorised die height adjustment system. Slide cushion. Shot speed control is read by precision scale gauge. Shot stroke measuring by sensor rod. (Z2 ) 5 6
5 C Series Control System C The control system employs industrial grade computer which made possible that all casting parameters to be set on it. It is a close loop & auto feed back system with selfdiagnosis, self-correction and self monitoring described as below: SHOT PARAMETER SETTING Close loop system means selfdata feedback, self-diagnostic & self correction all at once, becoming easier and more accurate. AUTO LADLE PARAMETER SETTING Molten aluminum feeding speed & volume is controlled by potentiometer sensor. Biscuit thickness is assured by preset value. AUTO EXTRACTOR PARAMETER SETTING Movement of extractor is also controlled by potentiometer, this makes user-friendly parameter setting possible i.e. speed, distance and even easier for data management. AUTO SPRAYER PARAMETER SETTING Spraying time of chemical agent is to be set from control panel, even Auto sprayer machine's position is adjustable by same method according to various die height. SHOT GRAPHIC DISPLAY This graphic display of velocity & pressure for each shot ensures quality casting is guaranteed. Complete services for die casting technology 1 Casting sample 2 Die design & manufacturing 3 Material selection 5 Die casting 6 Component machining Trimming / Shot blasting / 7 Vibration polishing / Surface polishing / T 4, T 6 treatment / T 4, T 6 Impregnation treatment / Outstanding engineering staff with comprehensive practical experience in production with theoretical background. By simply provide us with your casting samples or blueprints and the expected production target, our engineers will make detailed analysis to help you selecting the correct machines as well as the ancillary equipment. What's more, we also offer complete technology services from die design and manufactuing, production, second process machining and treatment, planning for whole plant equipment, to technical personnel training...etc. Machining / 4 Melting 7 8
6 Thin wall casting General G casting Description / PDA Casting / PDA Thickness / 0.8~1.0 (mm) Dimensions / 75 x 122 (mm) Description / NB upper cover / NB Thickness / 0.6 (mm) Dimensions / 200 x 255 (mm) Description / Electronic component / Thickness / 0.8 (mm) Dimensions / 78 x 145 (mm) Description / NB upper cover / NB Thickness / 0.85 (mm) Dimensions / 250 x 315 (mm) Description / Mobile phone cover / Thickness / 0.8~1.2 (mm) Description / Computer frame / Thickness / 1.0~1.2 (mm) Dimensions / 230 x 290 (mm) 9 10
7 Die fitting diagram / 100TPS Features Locking force: 100 Ton Die height: 120~420 mm Tie bar distance: 382 x 382 mm Max. weight of shot: 1.0 kgf Max. casting area: 148 cm 2 Horsepower required: 12 KVA : 100 Ton : 120~420 mm : 382 x 382 mm : 1.0 kgf : 148 cm 2 : 12 KVA Machine dimension / Foundation work diagram / Zitai Precision
8 Die fitting diagram / 180TPS Features Locking force: 180 Ton Die height: 200~550 mm Tie bar distance: 480 x 480 mm Max. weight of shot: 1.61 kgf Max. casting area: 308 cm 2 Horsepower required: 18 KVA : 180 Ton : 200~550 mm : 480 x 480 mm : 1.61 kgf : 308 cm 2 : 18 KVA Machine dimension / Foundation work diagram / Zitai Precision
9 Die fitting diagram / 250TLPS Features Locking force: 250 Ton Die height: 250~650 mm Tie bar distance: 580 x 580 mm Max. weight of shot: 2.55 kgf Max. casting area: 406 cm 2 Horsepower required: 30 KVA : 250 Ton : 250~650 mm : 580 x 580 mm : 2.55 kgf : 406 cm 2 : 30 KVA Machine dimension / Foundation work diagram / Zitai Precision
10 Die fitting diagram / 420TPS Features Locking force: 420 Ton Die height: 300~700 mm Tie bar distance: 650 x 650 mm Max. weight of shot: 4.0 kgf Max. casting area: 760 cm 2 Horsepower required: 40 KVA : 420 Ton : 300~700 mm : 650 x 650 mm : 4.0 kgf : 760 cm 2 : 40 KVA Machine dimension / Foundation work diagram / Zitai Precision
11 Die fitting diagram / 560TPS Features Locking force: 560 Ton Die height: 350~850 mm Tie bar distance: 750 x 750 mm Max. weight of shot: 6.0 kgf Max. casting area: 844 cm 2 Horsepower required: 62 KVA : 560 Ton : 350~850 mm : 750 x 750 mm : 6.0 kgf : 844 cm 2 : 62 KVA Machine dimension / Foundation work diagram / Zitai Precision
12 Die fitting diagram / 730TPS Features Locking force: 730 Ton Die height: 350~900 mm Tie bar distance: 850 x 850 mm Max. weight of shot: 8.2 kgf Max. casting area: 1023 cm 2 Horsepower required: 62 KVA : 730 Ton : 350~900 mm : 850 x 850 mm : 8.2 kgf : 1023 cm 2 : 62 KVA Machine dimension / Foundation work diagram / Zitai Precision
13 Die fitting diagram / 900TPS Features Locking force: 900 Ton Die height: 400~950 mm Tie bar distance: 930 x 930 mm Max. weight of shot: 9.2 kgf Max. casting area: 936 cm 2 Horsepower required: 70 KVA : 900 Ton : 400~950 mm : 930 x 930 mm : 9.2 kgf : 936 cm 2 : 70 KVA Machine dimension / Foundation work diagram / Zitai Precision
14 Die fitting diagram / 1250TPM Features Locking force: 1250 Ton Die height: 450~1100 mm Tie bar distance: 1100 x 1100 mm Max. weight of shot: 21.6 kgf Max. casting area: 1783 cm 2 Horsepower required: 125 KVA : 1250 Ton : 450~1100 mm : 1100 x 1100 mm : 21.6 kgf : 1783 cm 2 : 125 KVA Machine dimension / Foundation work diagram / Zitai Precision
15 ZDC-Series Specifications Main ltem Unit ZDC-100TPS ZDC-180TPS ZDC-250TLPS ZDC-420TPS ZDC-560TPS ZDC-730TPS ZDC-900TPS ZDC-1250TPM Locking force ton Die platen dimension mm 580x x x x x x x x1750 Tie bar distance mm 382x x x x x x x x1100 Locking Die height distance mm 120~ ~ ~ ~ ~ ~ ~ ~1100 unit Die stroke mm Tie bar diameter mm ø70 ø90 ø110 ø125 ø150 ø170 ø190 ø220 Die adjustment speed mm/min 159(50HZ) 109(50HZ) 122(50HZ) 158(50HZ) 107(50HZ) 123(50HZ) 107(50HZ) 73(50HZ) 192(60HZ) 132(60HZ) 148(60HZ) 191(60HZ) 130(60HZ) 148(60HZ) 129(60HZ) 88(60HZ) Ejecting force ton Ejecting unit Ejecting stroke mm Electromagnetic valve PT 1/2" x 1 (set) 1/2" x 1 (set) 1/2" x 1 (set) 3/4" x 2 (sets) 3/4" x 2 (sets) 3/4" x 2 (sets) 3/4" x 2 (sets) 3/4" x 3 (sets) Core unit Oil outlet PT 1/2" x 2 (sets) 1/2" x 2 (sets) 1/2" x 2 (sets) 3/4" x 4 (sets) 3/4" x 4 (sets) 3/4" x 4 (sets) 3/4" x 4 (sets) 3/4" x 6 (sets) Motor capacity voltage KW (Pump)7.5 (Pump)11.25 (Pump)18.75 (Pump)22.5 (Pump)37.5 (Pump)37.5 (Pump)45 (Pump)56.25 (Die adj)0.375 (Die adj)0.375 (Die adj)0.75 (Die adj)0.75 (Die adj)2.25 (Die adj)2.25 (Die adj)3.75 (Die adj)5.625 Electric Power source V AC200/220(50/60HZ) AC200/220(50/60HZ) AC200/220(50/60HZ) AC200/220(50/60HZ) AC200/220(50/60HZ) AC200/220(50/60HZ) AC200/220(50/60HZ) AC200/220(50/60HZ) system Capacity of power source KVA Shot force ton Max. shot speed(*) ( ) M/sec ( 6.0) 4.5( 6.0) 4.5( 8.0) 4.5( 8.0) 6.0( 8.0) 6.0( 8.0) 8.0 Plunger stroke mm Plunger tip penetration mm Shot unit Cooling water system Hydraulic system Machine measurement Plunger tip diameter mm Shot pressure Kgf/cm 2 Casting area cm 2 Net shot weight Kgf Cooling water inlet pipe diameter PT 1" 1" 1" 1" 1-1/4" 1-1/4" 1-1/4" 2" Die cooling water outlet PT 1"x1 (inlet) 1"x1 (inlet) 1"x1 (inlet) 1"x1 (inlet) 1-1/4"x1 (inlet) 1-1/4"x1 (inlet) 1-1/4"x1 (inlet) 1-1/4"x1 (inlet) pipe diameter (in & out) 2"x1 (outlet) 2"x1 (outlet) 2"x1 (outlet) 2"x1 (outlet) 2-1/2"x1 (outlet) 2-1/2"x1 (outlet) 2-1/2"x1 (outlet) 2-1/2"x1 (outlet) Number of dia cooling PC 7 (inlet) 7 (inlet) 7 (inlet) 7 (inlet) 10 (inlet) 10 (inlet) 10 (inlet) 10 (inlet) water adjusting valve cooling water 8 (outlet) 8 (outlet) 8 (outlet) 8 (outlet) 10 (outlet) 10 (outlet) 10 (outlet) 10 (outlet) Die cooling water Itr/min 15~30 25~45 30~70 30~70 50~90 70~ ~ ~150 Die & ejecting pressure Kgf/cm ; ; ; ; ; ; ; ; 160 Max. intensified pressure of injection Kgf/cm Cycling oil volume Itr Cooling water Itr/min Min Med Max ø40 ø45 ø Min Med Max ø45 ø50 ø Min Med Max ø50 ø60 ø Min Med Max ø60 ø70 ø Min Med Max ø70 ø80 ø Min Med Max ø70 ø80 ø90 ø Min Med Max ø80 ø90 ø Min Med Max ø100 ø120 ø ( 25 C) 30( 25 C) 45~50( 25 C) 45~50( 25 C) 70~80( 25 C) 70~80( 25 C) 100( 25 C) 150( 25 C) (water temp 25 C) (water temp 25 C) (water temp 25 C) (water temp 25 C) (water temp 25 C) (water temp 25 C) (water temp 25 C) (water temp 25 C) Machine size (BxWxH) (BxWxH) mm 4250 x 1400 x x 2000 x x 2100 x x 2350 x x 2300 x x 2700 x x 2900 x x 3100 x 4900 Machine weight ton HV Specifications and design features are subject to change without notice in advance. HV series : high shot speed machine Zitai Precision
16 Series Applicable die casting machine: 560Ton, 730Ton, 900Ton. Auto ladler Applicable die casting machine: 100Ton, 180Ton, 250Ton, 420Ton. AUTO LADLER MODEL ZLB-35C ZLB-80B Applicable die casting machine 100T, 180T, 250T, 420T 560T, 730T, 900T Overall dimension 1020x550x950 mm 1450x1285x785 mm Control box dimension 150x300x1210 mm 150x300x1210 mm Power source AC 220 (50/60HZ) AC 220 (50/60HZ) 0.4Kw (AC ) 1.5Kw (AC ) Ladle arm driving motor (AC Inverter motor) (AC Inverter motor) Ladle driving motor 0.2Kw (AC ) 0.75Kw (AC ) (AC Inverter motor) (AC Inverter motor) Motor speed controller Inverter controller Inverter controller Power current capacity 1.3 KVA 3.5 KVA Arm traverse range 1510 mm 2500 mm Ladling range 0.1~6 Kgf 0.8~15 Kgf Maximum speed 4 cyc/min 4 cyc/min Cycling speed steps 5 (5 step of cycle speed) 5 (5 step of cycle speed) Series Applicable die casting machine: 560Ton, 730Ton, 900Ton. Auto sprayer Applicable die casting machine: 100Ton, 180Ton, 250Ton, 420Ton. AUTO SPRAYER MODEL ZSP-15B ZSP-25B/35B ZSP-80B Applicable die casting machine 100T, 180T 250T, 420T 560T, 730T, 900T Arm descending range 805 mm 913 mm 1390 mm Die height range 150 mm 250 mm 300 mm Spraying pip quantity Arm moving time 28 /40 ( ) 40 /58 ( ) 60 /90 ( )/75 ( ) 28Pcs/ 40Pcs (op) 40Pcs/ 58Pcs (op) 60Pcs/ 90Pcs (op)/ 75Pcs (op) descend: Max.1.0 sec descend: Max. 2.5 sec ( adjustable) ascend: Max. 1.0 sec ascend: Max. 3.5 sec Power source 5~7 Kgf/cm 2 Compressed air Air consumption 1400 NL/min ( 15HP ) 2200 NL/min ( 22HP ) An equivalent to 15HP compressor An equivalent to 22HP compressor Release agent pressure 3~4 Kgf/cm 2 Operation mode 3 ( ) 3step (single step operation available) Moisturization mode 4 ( ) 4step (single step setting available) Compressed air plug PT 3/4" PT 1-1/2" Release agent plug PT 3/4" Series Applicable die casting machine: 560Ton, 730Ton, 900Ton. Auto extractor Applicable die casting machine: 100Ton, 180Ton, 250Ton, 420Ton. AUTO EXTRACTOR MODEL ZPU-15C ZPU-35C ZPU-80C Applicable die casting machine 100T, 180T 250T, 420T 560T, 730T, 900T Die height range & parallel movement 0~300 mm 0~300 mm 0~500 mm Clamping force 50 Kgf 50 Kgf 150 Kgf Clamping range ø40~ø65 mm ø50~ø80 mm ø70~ø100 mm Chuck swivel Product detection x 2 Limit switch x 2Pcs x 4 Limit switch x 4Pcs Cycling time 4 sec/cyc 6 sec/cyc 15 sec/cyc Air consumption 5 NL/cyc 9 NL/cyc 2 NL/cyc Arm traverse range 1040 mm 1195 mm(250t), 1280 mm(420t) 2120 mm Specifications and design features are subject to change without notice in advance
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