NSK TOUGH STEEL BEARINGS EXTENDED-LIFE SPHERICALS FOR CONVEYOR APPLICATIONS
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1 NSK TOUGH STEEL BEARINGS EXTENDED-LIFE SPHERICALS FOR CONVEYOR APPLICATIONS Outstanding Toughness, Performance, and Longer Life in Contaminated Applications
2 Success Stories Heavy contamination in a coal mining head pulley was causing bearing failures every 18 months leading to lost production and increased maintenance time. NSK Tough Steel bearings were installed and extended the bearing life to over 6 years. Documented Cost Savings: $5,050,880 Application: Overland Conveyor Head Pulley 4x life over standard material Similar conditions at a neighboring mine lead to the installation of NSK Tough Steel bearings. These bearings lasted over 4 years. Documented Cost Savings: $3,367,250 Application: Overland Conveyor Head Pulley 2.25x life over standard material
3 Application Contamination Issues Whether in a mine, aggregate, cement, or power plant, bearings in conveyor applications often need to operate in heavily contaminated and harsh working conditions. Head and tail pulley applications typically use cast iron SAF housing with spherical rolling bearings. Combatting Contamination NSK Tough Steel (TF) proprietary metallurgy technology extends the life of the bearing by fighting contamination. TF sphericals are available with a variety of sealing options depending on the level of contamination and protection needed.
4 Bearing Features Improve Bearing Life in Contaminated Conditions with Tough Steel Contamination is the leading cause of premature bearing failure. In testing, NSK s Tough Steel has conclusively proven its longevity with up to 10x life in contamination, 5.5x life in poor lubrication, and 2x life in clean conditions. The microstructure of Tough Steel prevents contamination indentations from creating flaking and spalling. Step 1 Indentation Stress concentration Step 2 Cracks Stress Rolling direction Step 3 Flaking NSK TF Steel bearing r Conventional bearing NSK TF steel mitigates sharp edges (r), caused by debris denting, that lead to high concentrations of stress and eventual flaking and spalling. Sealed HTF Bearings for Extreme Environments* NSK s unique seal design allows for removal of the seal for clearance measurement. Combined with Tough Steel technology, this bearing has an increased load rating to maximize life and minimize downtime. Garter spring NSK adopts the garter spring on the seal in order to keep constant pressure on the seal lip which can compensate for misalignment. Seal holder NSK adopts a removable seal holder which allows you to check the bearing residual clearance after mounting using a feeler gauge. *Available in limited 231 and 222 sizes. Contact NSK for inquiries outside of 231 and 222 series.
5 Split Housing Features NSK split housings are available with a variety of seals to combat contamination and high speed applications. Standard housings are made of cast iron, however ductile and steel are available for tough environments. LER LERDC PER TEROS Max Speed Same as bearing s limiting speed 8 m/s Same as bearing s limiting speed 7 m/s Grease Lubrication Oil Lubrication Friction Torque Temperature Range Same as bearing range -40 thru 220 O F 220 O F max -40 thru 220 O F Dust Performance Large Particles Water SAF Grease Fill and Cap Bolt Information Cap Bolts Initial Lube Fill (oz) SAF 2-Bolt SAF 4-Bolt Bolt Size Qty T (Ft-lbs) Low Spd (1) Hi Spd (2) SAF509 3/8-16UNC x SAF510 3/8-16UNC x SAF511 1/2-13UNC x 2-1/ SAF513 FSAF513 1/2-13UNC x 2-1/ SAF515 FSAF515 1/2-13UNC x 2-1/ SAF516 FSAF516 1/2-13UNC x 2-1/ SAF517 FSAF517 1/2-13UNC x SAF518 FSAF518 1/2-13UNC x SAF520 FSAF520 5/8-11UNC x 3-1/ SAF522 5/8-11UNC x 3-1/ SAF524 5/8-11UNC x SAF526 3/4-10UNC x 4-1/ SAF528 3/4-10UNC x 4-1/ SAF530 3/4-10UNC x SAF532 3/4-10UNC x SAF UNC x 6-1/ SAF UNC x 6-1/ SAF UNC x 6-1/ SAF UNC x SAF UNC x 7-1/ For other Series SAF Blocks, contact NSK. (1) Low speed applications generally involve conveyors. Bearings exposed to weather are better off relatively full to deter moisture from entering. (2) Higher speed applications do not require as much grease, as purging of excess will occur at the seals naturally.
6 Worldwide Sales Offices NSK Ltd. Headquarters, Tokyo, Japan Asia Business Strategic Division- Headquarters tel: Industrial Machinery Bearings Division- Headquarters tel: Automotive Division-Headquarters tel: Needle Roller Bearings Strategic tel: Division-Headquarters Precision Machinery & Parts tel: Division-Headquarters Africa South Africa: NSK South Africa (Pty) Ltd. Johannesburg tel: Asia and Oceania Australia: NSK Australia Pty. Ltd. Melbourne tel: China: NSK Hong Kong Ltd. Hong Kong tel: Kunshan NSK Co., Ltd. Kunshan Plant tel: Changshu NSK Needle Bearing Co., Ltd. Jiangsu Plant tel: Guizhou HS NSK Bearings Co., Ltd. Anshun Plant tel: NSK Steering Systems Dongguan Co., Ltd. Dongguan Plant tel: Zhangjiagang NSK Precision Machinery Co., Ltd. Jiangsu Plant tel: Timken-NSK Bearings (Suzhou) Co., Ltd. Jiangsu Plant tel: NSK China Technology Center Jiangsu tel: NSK (Shanghai) Trading Co., Ltd. Shanghai tel: Beijing tel: Guangzhou tel: Anshun tel: Chengdu tel: Shenzhen tel: Changchun tel: NSK (China) Investment Co., Ltd. Shanghai tel: India: Rane NSK Steering Systems Ltd. Chennai tel: NSK Ltd. India Branch Office Chennai tel: Indonesia: PT. NSK Bearings Manufacturing Indonesia Jakarta tel: PT. NSK Indonesia Jakarta tel: Korea: NSK Korea Co., Ltd. Seoul tel: Changwon Plant tel: Malaysia: NSK Bearings (Malaysia) Sdn. Bhd. Kuala Lumpur tel: NSK Micro Precision (M) Sdn. Bhd. Malaysia Plant tel: New Zealand: NSK New Zealand Ltd. Auckland tel: Philippines: NSK Representative Office Makati City tel: Singapore: NSK International (Singapore) Pte Ltd. Singapore tel: NSK Singapore (Pte) Ltd. Singapore tel: Taiwan: Taiwan NSK Precision Co., Ltd. Taipei tel: Thailand: NSK Bearings (Thailand) Co., Ltd. Bangkok tel: SIAM NSK Steering Systems Co., Ltd. Chachoengsao tel: ~350 NSK Asia Pacific Technology Center (Thailand) Co., Ltd. Chonburi tel: ~ Vietnam: NSK Representative Office Hanoi tel: Europe NSK Europe Ltd. (European Headquarters) Maidenhead, U.K. tel: France: NSK France S.A.S Paris tel: Germany: NSK Deutschland GmbH Düsseldorf tel: NSK Steering Systems Europe Ltd. Stuttgart tel: Neuweg Fertigung GmbH Munderkingen tel: Italy: NSK Italia S.p.A. Milano tel: Industria Cuscinetti S.p.A. Torino Plant tel: Netherlands: NSK European Distribution Centre B.V. Tilburg tel: Poland: NSK Polska Sp. z.o.o. Warsaw Branch tel: NSK Iskra S.A. Kielce tel: NSK European Technology Center, Poland Office Kielce tel: Spain: NSK Spain S.A. Barcelona tel: Turkey: NSK Rulmanlari Orta Dogu Tic. Ltd Sti tel: United Kingdom: NSK Bearings Europe Ltd. Peterlee Plant tel: NSK European Technology Centre Newark tel: NSK UK Ltd. Newark tel: NSK Steering Systems Europe Ltd. Coventry tel: North and South America NSK Americas, Inc. (American Headquarters) Ann Arbor tel: Argentina: NSK Argentina SRL Buenos Aires tel: Brazil: NSK Brasil Ltda. São Paulo tel: Canada: NSK Canada Inc. Toronto tel: Mexico: NSK Rodamientos Mexicana, S.A. de C.V. Mexico City tel: United States of America: NSK Corporation Ann Arbor tel: NSK American Technology Center Ann Arbor tel: NSK Precision America, Inc. Franklin tel: NSK Steering Systems America, Inc. Bennington, Vermont tel: NSK Latin America, Inc. Miami tel: NSK Ltd. has a basic policy not to export any products or technology designated as controlled items by export-related laws. When exporting the products in this brochure, the laws of the exporting country must be observed. Specifications are subject to change without notice and without any obligation on the part of the manufacturer. Every care has been taken to ensure the accuracy of the data contained in this brochure, but no liability can be accepted for any loss or damage suffered through errors or omissions. We will gratefully acknowledge any additions or corrections. Conveyors/AB/1M15. Printed in the USA NSK The contents of this publication are the copyright of the publishers.
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