Worms and wheels Gears Pulleys Chain sprockets Racks Screw jacks Ball screws Lead screws Gearboxes Springs

Transcription

1 Worms and wheels Gears Pulleys Chain sprockets Racks Screw jacks Ball screws Lead screws Gearboxes Springs Linear shafts Shock absorbers Ball pins Hand wheels Universal joints Couplings Screws and fasteners Casters Feet Brushes

2 Bored worm Worms and WHEELS Please complete this form and return it to us! address: Tel: +33(0) Fax: +33(0) Worm shaft MODULE N OF TEETH HELIX ANGLE DISTANCE BETWEEN CENTRES Wheel OPTION : Left hand helix Right hand helix Made to Measure Fax: +33 (0)

3 Worms and wheels A FACE requires machining? Need a PRECISION gear? Send us your drawings! Between centres From 1+> Choose the external diameter and helix angle Choose the N of starts Choice of material: - Steel 34C10, 35NCD6, 20NCD2 - Stainless steel: 303, 304L, 316L Heat treatment: 34C10, 20NCD2: Case hardened HRc 35NCD6: Through hardened HRc Module from 0.4 to 3 Modifications to the bore, keyway or tapped hole Choice of material: - Plastic - Nylon - Cast iron - Bronze CA10 - Brass CuZn40Pb3 TIP: to determine the orientation of the helix angle, lay the gear flat on a table. If the teeth rise to the right, the gear has a right hand helix angle. If the teeth rise to the left, the gear has a left hand helix angle. Tel: +33 (0) Made to Measure

4 GEARS PLEASE FILL IN THE DETAILS For helical gears, please do not forget to specify the HELIX ANGLE Please complete this form and return it to us! address: Tel: +33(0) Fax: +33(0) K ØT α ØG H ØA ØA Bore Keyway Threaded hole Pin hole ØA ØA K H ØT Qty α ØG Module Material N of teeth Heat treatment Pressure angle Helix angle Hardness Quantity 2 Made to Measure Fax: +33 (0)

5 GEARS 1. SMALL CHANGES: Find the Part N of the standard part (from the catalogue or website) and specify the modification(s) required (bore, keyway...) 2. CHANGES TO DIMENSIONS: Please complete the form opposite 3. CUSTOM MADE PART: Please send us your drawing(s) A FACE requires machining? Need a PRECISION gear? Send us your drawings! Modules from 0.25 to 8 A reminder for spur gears: Z = No of teeth P = Pitch Circle Diameter P = module x Z D = External diameter D = module x (Z+2) Formulae do not apply for helical gears Alternative teeth widths Modifications to the bore, keyway or tapped hole EXAMPLES OF GEARS ALREADY SUPPLIED Choice of material: - Steel: 34C10, 35 NCD6, 20NCD2 - Stainless steel: 303, 304L, 316L - Brass CuZn40Pb3 - Delrin, Nylon, Celeron Heat treatment: 34C10, 20NCD2: Case hardened HRc, 35NCD6: Through hardened HRc Tel: +33 (0) Made to Measure

6 PULLEYS PLEASE FILL IN THE DETAILS Please complete this form and return it to us! address: Tel: +33(0) Fax: +33(0) PULLEY CHARACTERISTICS Pitch Keyway N of teeth Tapped hole Ø PCD Ø external Quantity Material Treatment Other: 4 Made to Measure Fax: +33 (0)

7 PULLEYS 1. SMALL CHANGES: Find the Part N of the standard part (from the catalogue or website) and specify the modification(s) required (bore, keyway...) 2. CHANGES TO DIMENSIONS: Please complete the form opposite 3. CUSTOM MADE PART: Please send us your drawing(s) Flange: - With - Without Pitch: - HTD3 to HTD14 - T2.5 to T10 - AT5 to AT10 Choice of material: - Steel - Aluminium Stainless steel 303, 304L,316L - Delrin - Celeron Fixing method: - Pin - Keyway - Grubscrew Choice of bore Made to measure Type T, AT and HTD pulleys are all available! Contact us... Maximum diameter 400 mm EXAMPLES OF PULLEYS ALREADY SUPPLIED Tel: +33 (0) Made to Measure

8 CHAIN SPROCKETS PLEASE FILL IN THE DETAILS Please complete this form and return it to us! address: Tel: +33(0) Fax: +33(0) SPROCKET CHARACTERISTICS Pitch Keyway N of teeth Tapped hole Ø PCD Ø external Quantity Material Treatment Other: 6 Made to Measure Fax: +33 (0)

9 CHAIN SPROCKETS 1. SMALL CHANGES: Find the Part N of the standard part (from the catalogue or website) and specify the modification(s) required (bore, keyway...) 2. CHANGES TO DIMENSIONS: Please complete the form opposite 3. CUSTOM MADE PART: Please send us your drawing(s) Made to measure versions of SIMPLEX, DUPLEX OR TRIPLEX sprockets are available! Contact us... Pitches from 4 to mm (Up to DIN 12B1) Choice of material: - Steel - Delrin - Stainless steel Fixing method: - Pin - Keyway - Grubscrew Choice of bore Maximum diameter 400 mm DID YOU KNOW? A system built using sprockets and chains must be kept under tension and correctly lubricated. Please do not forget to include a chain tensioner in your system. Contact our technical support team for more information Tel: +33 (0) Made to Measure

10 Min quantity GEAR RACKS Modules from 0.25 to 8 Choice of material Additional holes or slots Choice of section Choice of length Ends machined to order 8 Made to Measure Fax: +33 (0)

11 SCREW JACKS ROTATING screw or TRANSLATING screw, made to measure versions are available! Contact-us... HPC standard with modified length Leadscrew or Ballscrew With or without motor Need a custom built version? Send us your design specification Tel: +33 (0) Made to Measure

12 BALLSCREWS With or without backlash Shoulder or flanged nut Choice of thread direction 10 Made to Measure Fax: +33 (0)

13 TRAPEZOIDAL LEADSCREWS 1 start? 2 starts? BI-DIRECTIONAL? Made to measure versions available! Contact us... Choice of length and diameter Choice of material: - Mild steel - Stainless steel Min quantity Examples of different ends Tel: +33 (0) Made to Measure

14 INLINE GEAR REDUCERS Send us details of your requirements, specifications and special requirements... address: Tel: +33(0) Fax: +33(0) Adapted for use with a motor Alternative shaft diameters and lengths Different ratio choices* HPC offers a wide choice of different made to measure gear reducers epicyclical bevel worm wheel inline spur gear double reduction offset DID YOU KNOW? GREASE FILLING HPC gear reducers are greased for life and are maintenance free. Contact our technical support team for more information *Ask us for the ratio you require 12 Made to Measure Fax: +33 (0)

15 WORM WHEEL GEAR REDUCERS EXAMPLES OF REDUCERS BUILT TO ORDER From 1+> A single input (worm) Modified input shaft Dual outputs (2 wheels) Addition of aluminium hand Housing manufactured to order wheel Rotating output table Input shaft on one side only Mounting plate modified to your requirements Form, ratios and housing can all be modified Choice of shaft length and diameter Machining of: - keyway - flat - splined bore Choice of bore diameter Tel: +33 (0) Made to Measure

16 Min quantity COMPRESSION SPRINGS Ends: - Ground - Natural Choice of diameter: - Wire - External Choice of material: - Steel - Stainless steel Choice of length Custom made TORSION springs are also available Contact us... N of coils 14 Made to Measure Fax: +33 (0)

17 TRACTION SPRINGS Min quantity Choice of wire diameter Maximum load Preload to be defined Choice of material: - Steel - Stainless steel Choice of length: - No load - Fully loaded Choice of external diameter Relative orientation of the loops: Custom made TORSION springs are also available Contact us... Tel: +33 (0) Made to Measure

18 LINEAR SHAFTS Need a different END? Made to measure versions available! Contact us... A wide choice of different materials Choice of alternative shaft lengths and diameters HPC can offer you a wide range of modifications to our standard linear shafts: shorter or longer lengths bores diameters materials specific finishing treatments machining Contact our technical support team for more information! 16 Made to Measure Fax: +33 (0)

19 Type 1 LINEAR SHAFTS PLEASE FILL IN THE DETAILS Please send us your drawings! address: cial2@hpceurope.com Tel: +33(0) Fax: +33(0) Min quantity - Alternative diameters - Machined or hardened versions available Type 2: Threaded end - Annealed end - Non-hardened thread - end undercut with or without groove for circlip Type 3: End with transversal hole Shaft annealed around the bore or milled on both sides Type 4: End with groove for circlip Shaft tempered/softened or annealed as required Tel: +33 (0) Made to Measure

20 From 50 +> ELASTIC SHOCK ABSORBERS Alternative lengths Alternative diameters Steel or stainless steel plates Threaded rod or tapped hole WIDE RANGE OF MODELS AVAILABLE 18 Made to Measure Fax: +33 (0)

21 Need IMPERIAL sizes or a different shape? Contact us... BALL LOCK PINS SELF LOCKING Choices available: - Operating length - Diameter - Tolerances Min quantity Choice of pin material: - Steel - Stainless steel - Titanium... Choice of ball material: - Ceramic - Steel Shape of handle can be altered LIFTING PIN WITH RING Double action to unlock version available Tel: +33 (0) Made to Measure

22 MODIFIED HANDWHEELS PLEASE FILL IN THE DETAILS Please complete this form and return it to us! address: Tel: +33(0) Fax: +33(0) Wheel diameter Ø50 Ø65 Ø80 Ø100 Ø125 Ø200 Ø250 Ø300 Ø400 Ø500 Ø150 Keyway Bore modifications 20 Made to Measure Fax: +33 (0)

23 MODIFIED HANDWHEELS Type of handle: - Revolving - Revolving, foldable - No handle Choice of material: - Duroplast - Technopolymer - Aluminium Choice of form: - Solid - 3 spokes Machining options: - Bore - Keyway - Square - Other Hub material: - Chromed steel - Stainless steel EXAMPLES OF HAND WHEELS ALREADY SUPPLIED Tel: +33 (0) Made to Measure

24 MODIFIED TELESCOPIC UNIVERSAL JOINTS PLEASE FILL IN THE DETAILS Choice of: - Plain bearing - Needle bearing Choice of length Choice of material: - Steel - Stainless steel Choice of bore: - Smooth bore - Keyway - Hexagonal bore - Square bore Based on universal-joint: HPC Part Number Bore A b t Ød Ød SW S Smooth Keyway Hexagonal Square Ød Ød b t SW S b t Ød Ød SW S Smooth Keyway Hexagonal Square Ød Ød b t SW S Bore B 22 Made to Measure Fax: +33 (0)

25 MODIFIED SINGLE OR DOUBLE UNIVERSAL JOINTS PLEASE FILL IN THE DETAILS SINGLE DOUBLE Based on universal-joint: HPC Part Number b Ød Ød SW S Bore A Smooth keyway Hexagonal Square t Ød Ød b t SW S b t Ød Ød SW S Smooth Keyway Hexagonal Square Ød Ød b t SW S Bore B Tel: +33 (0) Made to Measure

26 ADAPTED COUPLINGS Pre-bore to be modified before use Final bore: choose the required bore for each side SINGLE PIECE COUPLINGS Adapt these standard couplings to meet your requirements 24 Made to Measure Fax: +33 (0)

27 ADAPTED COUPLINGS Combined couplings MIX AND MATCH different hubs! Contact us... 2 AND 3 PIECE COUPLINGS Tel: +33 (0) Made to Measure

28 COMPLEMENTING the range Min quantity* *Pack STANDARD SCREWS AND FASTENERS Hardened steel HRc class 12.9 Stainless steel 302/304 - A2 Titanium Stainless steel 303 Different material? Special finish? Contact us... Nylon GIVE THE: SPECIFY WHICH STANDARD ISO Dimensions Material DIN Finish 26 Made to Measure Fax: +33 (0)

29 COMPLEMENTING the range MADE TO MEASURE SHOULDER HEAD SCREWS Min quantity Choice of material: - Hardened steel - Stainless steel - Pre-treated stainless steel Contact our technical team for more information Tel: +33 (0) Made to Measure

30 COMPLEMENTING the range Min quantity CASTERS ALL of the different parts of a caster can be modified. Contact us for details Type of plate: - Screw plate - Ring stem for use with a tube - With or without brakes Plate material: - Pressed sheet steel - Welded steel - Stainless steel Choice of axle: - Ball bearings - Slide bearings Choice of wheel body material: - Rubber - Polyamide - Polyurethane Don t forget to take into account the type of floor surface and the load to be carried 28 Made to Measure Fax: +33 (0)

31 COMPLEMENTING the range MOUNTING FEET Different ends: - With or without hexagonal end - With or without square end Stud material: - Steel - Stainless steel Alternative diameters and lengths Articulated, swivelling or fixed Base to suit the load: - Solid or sheet metal - Steel, stainless steel, plastic - Polished or sanded finish With or without anchoring eye Alternative diameters Depending on the floor surface: - Nonslip pad - No pad Tel: +33 (0) Made to Measure

32 COMPLEMENTING the range BRUSHES A choice of fibres to suit the application: - Horsehair - Tampico - Polyester - Polyamide Different densities: - Low - Medium - High Alternative bore diameters Alternative external diameters Strip brushes Machined to order (Mounting holes) Alternative forms Choice of length Choice of material and finish 30 Made to Measure Fax: +33 (0)

33 Add your drawing Tel: +33 (0) Made to Measure

34 For more than 20 years HPC has specialised in made to measure mechanical components and parts Contact us! By telephone By +33(0) Monday to Friday, from to and to By fax +33(0) By letter Engrenages HPC 58, Chemin de la Bruyère Dardilly - France 32 Made to Measure Fax: +33 (0)

35 Technical support Here to help with all your questions and requests for quotations Tolerances Formulae ( d= mz) Advice Tel: +33 (0)

36 THE MANUFACTURING PROCESS Machining Cutting Cutting Quality control 58, Chemin de la Bruyère Dardilly - France Tel.: +33 (0) Fax: +33 (0) cial2@hpceurope.com Corso G. Marconi Torino - Italia Tel: +(39) Fax: +(39) info2@ctmeca.com