Installation Manual. Future Spanish Tile

Transcription

1 Installation Manual Future Spanish Tile

2 Future Spanish Tile Installation Manual is a component of Future Roof, Inc. and as such is intended to be used with Future Roof products only. All information printed in Future Spanish Tile Installation Manual is copyrighted and is the property of Future Roof, Inc. a DIvision of Delta Building Products, Ltd. and may not be reproduced in any way without written permission of Future Roof, Inc. Exceptions are; 1. Future Roof customers may reproduce Future Spanish Tile Installation Manual for distribution to their personnel, 2. Future Roof customers may reproduce portions of the Future Spanish Tile Installation Manual to obtain permits etc., 3. Authorized Future Roof distributors may reproduce portions of Future Spanish Tile Installation Manual for submission of data to local authorities for licensing requirements and Evaluation Reports.

3 TOOLS ) Metal Cutting Circular Saw 2) A 25 or 30 tape measure 3) Power Driver 4) Utility knife (When re-roofing over composition shingle) 5) Tin snips 6) Caulking Gun 7) Hand Bender 8) Chalk Line 7 8 1

4 FUTURE SPANISH TILE ± EXPOSED Actual Size Spanish Tile can be made in sizes to fit the roof. Exposed Dimensions 39.3 Wide Coverage Exposed L/F Per Sq. Average weight per square Foot 1.12 lbs. 2

5 STARTING TITLE STARTER Installing The STARTER STRIP Be sure to use a chalk line when installing the Starter Strip at the eave. Do not depend on the eave being square or straight. Nail the Starter Strip every 16 along the length of the eave. 3

6 UNDERLAYMENT TITLE Laying the Underlayment Install Asphalt-saturated Organic felt two layers Type 15 or one layer Type 30 according to manufacturers instructions. Felt should be laid horizontally and woven in the valley. An additional perpendicular or vertical layer should be laid into the valley. In areas where wind blown snow is common, ice and water shield is recommended. See Evaluation ESR-1790 on Future Roof website. Install C Channel RIDGE & Rake, end/ sidewall flashing, valley and backpan. 4

7 FUTURE SPANISH TRIM RIDGE & HIP TRIM " 1.0" 0.5" 48" 6.5" 0.75" BEND BACK 1.5" ATTACHMENT APRON OUTER GABLE 3.25" " RIGHT GABLE TRIM INTERLOCKING BEND BACK FOR "C" CHANNEL " 1.0" 1.25" 0.5" 0.5" 48" 7.0" 1.5" ATTACHMENT APRON 1.0" " LEFT GABLE TRIM INTERLOCKING BEND BACK FOR "C" CHANNEL 48" 0.5" 0.5" 1.25" 7.0" 5 1.5" ATTACHMENT APRON

8 GABLE APPLICATION TITLE C Channel Install C Channel along both right and left side gables. Outer Gable Trim Place stitch screws from top of outer gable into C Channel every 24. Ensure that a screw is placed at each overlapping joint or Outer Gable Trim 10 Mission Gable Cap 44 Coverage C Channel C Channel Plywood Underlayment Plywood Underlayment Barge Board Barge Board 6

9 WALL TITLE FLASHING Endwall and Sidewall should be installed behind siding wherever possible. A 1 stitch screw with washer should be applied at overlapping joints on the roof side. ENDWALL 4 4 SIDEDWALL ENDWALL SIDEDWALL 7

10 STARTING TILES FASTEN 1 MIN. OFF C CHANNEL EDGE PLYWOOD 1 TRIM FASTENERS INTO THE CROWN OF THE TILE UNDERLAYMENT GABLE END OR BARGE BOARD UNIVERSAL CLOSURE TILE STARTER STRIP FASCIA RAKE INNER "C" CHANNEL InstallATION OF The SPANISH Tile, measuring and cutting. The Spanish Tile can be installed from left to right or right to left. Begin by squaring the eave (discussed on page 18) snap a chalk line vertically at 90 degrees from the eave to the and approx. 10ft from the gable edge of the roof. Measure off this line when installing the tiles to insure they are at 90 degrees from the eave. The first tile beginning at the gable will be inserted into the C Channel which was installed prior to your beginning the tile installation. Fasten C Channels as shown above. Overlap the next tile taking care to measure again from the chalk line to keep the tiles vertical at all times. Note: 1. Be sure and flatten the portion of the starter that will be overlapped by the Inner C Channel. 8

11 SIDE AND ENDWALL TITLE FLASHING SIDEWALL ENDWALL (FRONT) BACK PAN PART 1 Z-BAR TILE PANEL CUT AND FLATTENED HERE TO SLIDE UNDER TILE PAN SIDEWALL ENDWALL (FRONT) Z-BAR PART 2 Installing the End AND SIDEwall flashing AROUND Chimneys, skylights and second story walls. SIDEWALL (BOTH SIDES AND BACK) At the end and side wall areas around chimney s, skylights and second story walls. Beginning on both sides install the Sidewall as shown in PART 1. With the Sidewall in place install the Back Pan as shown in PART 1. At the intersection of the side wall make a cut into the tile perpendicular to the side wall approximately 3, make another cut approximately 1/2 at a right angle at the end of the 3 cut. With you fingers press down on the 3 X 1/2 cut producing an opening of approximately 3 X 1/2. The bottom portion of the Sidewall flashing can now be brought out on top of the tile below the opening as shown in PART 1. Be sure and use a small amount of caulk in the area. Miter, bend and install the Endwall flashing as shown in PART 2. Then miter, bend and install the Sidewall flashing on both sides and back as shown in PART 2. **NOTE: All flashing including Sidewall, Back Pan, Endwall and Sidewall are covered by Z-Bar or Chimney Collar as shown in PART 1 and PART 2. 9

12 HIP TITLE DETAIL PART 1 Install C Channels and 2x2 s as shown below. Measurements outside to outside of the C Channel should not exceed 9. Fasten the back of the C Channel into the side of the 2x2. PART 2 Cut the tile to match the angle of the hip and insert the cut angle into the C Channel. Fasten the tile taking care not to fasten into the bottom of the C Channel. PART 3 Install the Hip Starter at the eave cutting the bottom to match the angle of the fascia boards. Fasten the Hip Starter along the fastening apron into the top edge of the C Channel. Part 4 Continue installing the Hip Cap to the ridge intersection. Cut and miter at the intersection of the ridge. 2X2 FASTENERS FASTENERS EVERY 16 UNDERLAYMENT STARTER TILE FASCIA C CHANNEL 2X2 10

13 RIDGE TITLE DETAIL PART 1 Install C Channels and 2x2 s on both sides of the ridge. Fasten through the back of the C Channel into the 2x2 s every 16. Install Universal Closure on the inside of the C Channel along the ridge. PART 2 Cut the top of the tile to fit the back of the C Channel. Insert the tile onto the C Channel and against the Universal Closure. PART 3 Install the Ridge Cap along the ridge, fastening through the fastening apron, into the top portion of the C Channel and crown of tile. UNIVERSAL CLOSURE 9.0" "C" CHANNEL UNDERLAYMENT SOLID SHEATHING FASCIA 2x2 FASTENERS 11

14 RIGHT AND LEFT TITLE SIDE RAKE TRIM GABLE RAKE TRIM WILL LOCK INTO "C" CHANNEL UNIVERSAL CLOSURE TILE RAKE "C" CHANNEL STARTER STRIP RIGHT GABLE RAKE TRIM FASCIA FASTENER C CHANNEL HIP AND RIDGE TRIM HIP AND RIDGE TRIM CUT TO FIT RAKE END DISK SCREW FASTENERS THROUGH TOP CROWN OF TILE UNIVERSAL CLOSURE FASTENERS STARTER FASCIA RAKE OR GABLE END TILE HIP & RIDGE TRIM HIP DETAIL END DISK BEND BACK TAB AND CUTOUT FOR HIP RAKE DETAIL LEFT GABLE TRIM TILE ATTACHMENT APRON BENDBACK INTERLOCKS WITH RAKE "C" CHANNEL Installation of the Right/ Left side Rake Trim END DISK BASE BENT BACK FOR RAKE STARTER STARTER FASCIA At the rake lock the attachment fold into the top portion of the C Channel and fasten through the apron to the barge-board. ** NOTES: 1. Future Roof offers a Rake Starter piece with the End Disk attached at the factory to save you time

15 INSTALLATION TITLEAT RIDGE (CENTER DETAIL) When using a Hip & Ridge Cap Starter on both ends of the ridge, cut the front segment from the two Hip & Ridge Caps and install as detailed below: FRONT OF HIP & RIDGE CAP CUT TO FIT OVER HIP & RIDGE CAP #1 CUT END #2 FRONT OF HIP & RIDGE CAP STARTER SEALANT #1 CUT END FRONT OF HIP & RIDGE CAP STARTER LESS APPLY SEALANT ON BOTH ENDS THAN 15 APPLY SEALANT ON BOTH ENDS WHEN HIP & RIDGE CAP #2 IS INSTALLED OVER HIP & RIDGE CAP #1, SECURE #2 WITH TRIM SCREWS COLORED TO MATCH ON THE TOP AND ALONG THE FASTENING APRON OF #2 & #1 INTO THE C CHANNEL ON BOTH SIDES 13

16 INSTALLING THE VALLEY Installing the Valley Detail: The Future roof valley comes with a optional Valley cover. The tiles are cut on the angle of the valley using a hand held metal cutting saw. Be sure and allow a space between the right and left side valley pieces of a minimum 2.5 Open Valley to allow an unimpeded flow of water down the valley. The universal closure is also used to divert water and keep it flowing down the valley. If desired the valley cover can be installed although it is not recommended that it be used in area s where there is a lot of tree debris falling on the roof. 1 SCREW COLORED TO MATCH, WITH WASHER 4 VALLEY COVER (OPTIONAL) SEALANT UNIVERSAL CLOSURE ROOF DECK CENTER DIVERTER 14

17 FASTENERS AND TITLE FASTENER PATTERN Aluminum panels require special alloy #10 stainless steel screws with 1/4 hex head and stainless steel washer with a butyl rubber washer. Steel panels require specially coated #10 steel screws with galvanized coating and 1/4 hex head and galvanized steel washer with a butyl rubber washer. Panels are attached to the roof sheathing with fasteners that penetrate through or 1/2 inch (19.1 mm) into the sheathing thickness, whichever is less. Screws come in 1, 3, 3 1/2 and 4 lengths. The 3 1/2 and 4 are available for going over top of existing roofing. Standard fastening pattern is recommended for most areas. For hurricane or tornado prone areas a full screw pattern is recommended. STANDARD TILE SCREW FASTENING PATTERN OVERLAP HURRICAINE AREA TILE SCREW FASTENING PATTERN OVERLAP All screws have the head coated to color match the panels. Fasteners are available. 15

18 PIPE TITLE FLASHING Installation of PIPE FLASHING: A flexible base Rubber Pipe Jack, shall be applied over and around pipe protrusion. Bases are available in a number of sizes depending on the O/D of the pipe. Apply clear sealant around base prior to attaching to the tile with #8 x 1 screws. Beauty cover cones are available in a variety of sizes to color match your roof. RUBBER PIPE FLASHING PIPE VENT RUBBER PIPE JACK SEALANT FASTENING APRON FASTENERS 16

19 SQUARING GABLE TITLE AND EAVE STARTERS When paneling a gable roof it is important to have the eave starter and gable starter square to each other (at 90 degrees) as this will help keep the line of each row of shingles, shakes or tiles straight. DO NOT ASSUME THE ROOF IS SQUARE! To square up starters to each it is useful to know the 3,4,5 rule. Which is as follows: To have 2 sides of a triangle square (right angle) to each other, the length of one side of the triangle will equal any multiple of 3 (i.e. 3,6,9,12, etc.) and the other side of the triangle will be equal a multiple of 4 (i.e. 4, 8, 12, 16, etc.) the third side of the triangle must equal a multiple of 5 (ie.5, 10, 15, 20, etc.) demonstrates this rule. Moving side A (gable) in or out will either shorten or lengthen side C, do this until side C is exactly the appropriate multiply of 5. This will result in side A & B being square to each other. **Notes: A. In many instances the existing roof gable is not square to the eave. In these situations placing a chalk/dry line at 90 degrees to the eave starter using the above method will give the installer a reference line to measure off of to help ensure the panels are running square and aligned. B. A quick method of squaring to the eave is the use of a 4-foot T square penciling a line. and using the line to place a chalk/dry line then quickly checking using the 3,4,5 method. C.Use of multiple lines a cross the roof will help keep panels aligned and square which can be very helpful when doing meeting points. 6 Demonstration of the 3,4,5 rule (Pythagoras theorem A2 + B2 = C2) Side A (Gable) 3 10 Side C 5 Side C Side B (Eave) 17

20 Our Future is Your Satisfaction Visit our web site at: Future Roof, Inc, 9969 RIver Way, Delta, B.C. Canada V4G1M8 A Division of Delta Roofing Products Ltd. FAX (604) , E- Mail: info@futureroof.com