Battery Probe. battery probe

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1 battery probe Battery Probes are typically contained in modules where consistent, long-life, low-resistance, compliant electrical and mechanical connections are required. Battery Probes offer superior durability in high cycle life application compared to leaf spring applications. Pogo based solutions can maintain consistent electro-mechanical characteristics in excess of mission cycles. When mating planar tolerances pose a challenge or a longer reach is required, spring probes are the preferred solution. They are typically molded into a housing and soldered either to mating PCB or terminal to provide a permanent stable and reliable electrical and mechanical connection. Everett Charles Technologies versatile line of battery interconnect probes gives you design flexibility to match your performance, cost, and assembly requirements. Our design expertise and complete manufacturing capabilities will help you bring your product to market faster and easier. As part of our customer service commitment, these products can be modified or custom designed to meet your needs. Contact us to discuss the limitless possibilities. shop 99

2 BIP-1 BIP-3 BIP-2 BIP-8 BIP (2.29).323 (8.20).060 (1.52).173 (4.40) BIP (7.24).365 (9.27).080 (2.03).064 (1.63).035 (0.89).124 (3.15) Recommended Travel:.050 (1.27) Full Travel: Standard 1 18 (33) 3 25 (92).055 (1.40).047 (1.19) Recommended Travel:.050 (1.27) Full Travel:.050 (1.27) Standard 1 10 (31) 3 85 (109) over hard Nickel over hard Nickel Stainless Steel, Silver plated <16 mohms <30 mohms Heat-treated over hard Nickel Work-hardened Nickel Silver, Gold plated over hard Nickel Stainless Steel, Silver plated BIP (2.49).511 (12.98).197 (5.00).118 (3.00) BIP [4.37].020 [0.51].396 [10.06].204 [5.18].104 [2.64].040 (1.00).055 (1.40).098 (2.49).079 (2.00) Recommended Travel:.060 (1.52) Full Travel:.100 (2.54) -55 C to +105 C Order Code Standard 0 30 (8 5) 1 06 (30) Alternate (31) 3 40 (86) <30 mohms over hard Nickel over hard Nickel Music Wire, Silver plated Recommended Travel:.060 (1.52) Full Travel:.090 (2.29) Standard 2 40 (68 0) 6 20 (176) Ball:.080 [2.03].153 [3.89] Stainless Steel Stainless Steel.090 [2.29].050 [1.27] <30 mohms 100 shop

3 BIP-10 BIP-12 BIP [9].591 [15].197 [5] BIP [31].787 [20].039 [1].394 [10].196 [4.97].236 [6].157 [4] Recommended Travel:.126 (3.20) Full Travel:.157 (4.00) -40 C to +80 C Standard 1 00 (28 3) 5 40 (153) Steel, Gold plated or Stainless <30 mohms, Steel, Gold plated <100 mohms, Stainless Steel Recommended Travel:.315 (8.00) Full Travel:.374 (10.00) -40 C to +80 C Standard 0 87 (24 7) 5 40 (153).197 [5].236 [6] Steel, Gold plated or Stainless.156 [3.95] <30 mohms, Steel, Gold plated <100 mohms, Stainless Steel shop 101

4 CCA-003 CCA-004 CCA-006 CCA (17.02).224 (5,70).051 (1.30).079 (2.01) CCA (16.99).224 (5,70).051 (1.30).079 (2.01).031 (0.79).083 (2.11).079 (2.01).102 (2.59).055 (1.40).020 (0.51) Full Travel:.078 (1.98) -35 C to +105 C Standard 1 27 (36) 2 94 (83).031 (0.79) Full Travel:.078 (1.98) -35 C to +105 C.083 (2.11).079 (2.01).102 (2.59).055 (1.40).020 (0.51) Standard 1 24 (35) 2 94 (85) R =.027 (0,69) <50 mohms <50 mohms Music Wire, Gold plated Music Wire, Gold plated CCA (2.49).470 (11.94).057 (1.45).020 (0.50).037 (0.94).022 (0.56) Full Travel:.057 (1.45) -35 C to +105 C Standard 0 83 (24) 2 85 (81) Music Wire, Gold plated <50 mohms 102 shop

5 CP CP CP (7.01) CP (1.40).155 (3.94).069 (1.75).031 (0.79) CP (0.61) (1.51).038 (0.95) Full Travel:.062 (1.57) Standard 1 63 (46) 4 50 (128) Full Travel:.057 (1.45) Standard 0 81 (23 0) 4 50 (128) <25 mohms <25 mohms Stainless Steel, Gold plated Spring Standard: Stainless Steel, Gold plated CP Full Travel:.057 (1.45) Standard 0 81 (23 0) 4 50 (128) over hard Nickel over hard Nickel Stainless Steel, Gold plated <25 mohms shop 103

6 104 ECT-CPG.com shop.ect-cpg.com Dimensions in inches (millimeters). Specifications subject to change without notice....

7 CP-2 CP (0.79) A B CP-2SB-X.037 (0.93).098 A (2.50).031 B (0.79) CP-2TB-X.026 (0.65).037 (0.93).113 (2.87).031 (0.79) A B CP-2LB-X.138 (3.50).026 (0.65).037 (0.93) Size 4 Size 6 Size 8 Size 12 Recommended Travel: (0 75) (1 50) (2 00) (3 00) Full Travel: (1 00) (1 75) (2 25) (3 25) -55 C to +155 C 0 66 (18 7) 1 32 (37 4) 1 17 (33 3) 0 95 (26 9) 4 5 (127 6) 4 5 (127 6) 4 5 (127 6) 4 5 (127 6) Dimension A (4 00) (6 00) (8 00) (12 00) Dimension B (1 50) (2 20) (2 90) (4 30) Current Rating Average Probe Resistance 5 A 50 mohms Stainless Steel shop 105

8 CP-4 Recommended Travel:.040 (1.01) Full Travel:.060 (1.52) CP (4.14).311 (7.90).061 (1.55) CP-4S Standard 0 49 (13 89) 2 50 (70 87) Ø Ø Ø.0625 (1.59) Ø.036 (0.91) Stainless Steel, Gold plated Ball: Stainless Steel <25 mohms Ø.024 (0.61).100 (2.54).030 (0.76) Ø Ø.163 (4.14).311 (7.90) Ø.0625 (1.59) Ø.036 (0.91).061 (1.55) CP-4T.100 (2.54).311 (7.90).030 (0.76).163 (4.14).061 (1.55) Ø ) Ø.037 (0.94) CP-4C Ø Ø Ø.0625 (1.59) Ø.036 (0.91).112 (2.84).311 (7.90).134 (3.40).030 (0.76) (Ø.024).163 (4.14).061 (1.55) CP-4L R Ø Ø Ø.0625 (1.59) Ø.036 (0.91) 106 shop

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