krones Varioline The highly versatile packaging line

Transcription

1 The highly versatile packaging line

2 Open to everything, ready for anything Into the crate and onto the pallet? The days when packing was still as simple as that are definitely a thing of the past. Today, packaging is expected to meet demands of every kind imaginable to consumers. And consumers are of course well-known for their boundless imagination... But whatever the market comes up with next, the will easily keep up when it comes to packaging trends. This versatile system works with primary and secondary levels of packaging and all in a wide range of variations. Depending your individual requirements, it allows you to operate several end-of-the-line packaging runs on one and the same machine. And so that this degree of versatility does not come at the expense of speed, the Varioline is designed to perform at a respectable output of up to 52,000 containers per hour.

3 Applications Packing loose containers in multipacks, such as: Over top open Open carrier (open basket) Top carrier Wrap-around cartons Packing multipacks in secondary levels of packaging, such as: Wrap-around cartons with and without dividers Folder-type cases with and without dividers (optional) Plastic crates Displays Primary packaging Over top open Open carrier Top carrier Wrap-around carton Divider The first and secondary level packaging can be combined on the Varioline in any way you like. Secondary packaging Tray Combination of primary and secondary level packaging

4 Modules Every Varioline is different. This is because the various different modules can be combined to form a customised packaging line to meet the specific range of tasks required. The basic layout is the same for all modules and is made up of the following components: Steel base frame Control cabinet Gantry axes with robot Conveyors Carton erection module For flat blanks For pre-glued RSC (regular slotted cartons) Feed module With T, H infeed tables or combination infeed Basic module With inserter or seamer In addition to the standard version, all the modules are also available in compact versions for the low and medium performance range as well. Performance data Standard 1M 6M 2 4x tool Up to 52,000 cph Compact 2CM 8CM Single tool Up to 14,000 cph

5 Layout variants 1 Carton erection module 2 Feed module 3 Sealing module (primary packaging) 4 Insertion module 5 Sealing module (secondary packaging) Primary packaging (1-phase) Primary and secondary packaging (2-phase)

6 Gantry robot and conveyor Gantry robot Gantry drive: High load over the entire travel distance Large travel distances Cross-belt system with stationary motors: High dynamics No moving servo cables Efficient lifting power addition Tool bridge with quick-change system High load capacity up to 150 kg Conveyor Form-fit conveying with shuttle system 1-chain or 2-chain for primary packaging and 1-chain for secondary packaging Robust chain drives Slow speeds Modular design with scope for extension Output is independent from the number of processing steps Processing time is independent from conveying time Cross-belt system on the gantry robot 3-lane conveyor system with shuttle

7 Carton erection module Applications Supply and gluing of carton blanks Erecting of cartons Design features First robot operates pick-up tool Second robot operates folding tool Fully accessible from three sides Stationary folding dies for primary or secondary packaging Flat and therefore stable storage of the blanks in the magazine Storage capacity of the blanks magazine: 800 mm Glue application using fixed nozzles; no flexible hoses Processing of flat multipack blanks Folding tool for multipack blanks Stack preparation unit

8 Feed module Applications Separation and grouping of loose containers Insertion of containers in primary or secondary level packaging Design features Infeed height: 1,000 mm Container infeed with bump infeed system or in lanes for shaped containers Automatic guide plate adjustment Grouping table with automatic format change-over Grouping table Infeed table

9 Basic module Applications Insertion of multipacks in secondary level packaging Sealing of wrap-around cartons or RSC cartons Design features Handling axis with inserter or seamer Glue application from fixed nozzles horizontal for primary packaging, horizontal and vertical for secondary packaging Special capping heads in each case for over top open packs and wraparound cartons Hotmelt labelling station with level sensor, large tank opening and front access for all service and maintenance work Insertion head multipacks in trays Sealing head for wrap-around cartons

10 Operation and change-over Operation Operation of the entire packaging line via 15 inch touch-screen Displays production data, operating functions, graphical statuses and malfunction warnings, help texts and diagnostic tools Texts displayed in the selected language Large hinged doors for optimum access to all machine components Change-over Quick-change format sets for short change-over times Semi-automatic tool change-over for exact reproducibility Automatic tool identification for trouble-free change-overs Format trolley or rack for tools and format parts Easy touch-screen operation

11 Your advantages All-in-one solution The Varioline allows packaging processes of up to three levels to be carried out on just a single machine. Space saving The compact system takes up far less space than a conventional packaging line. Minimum operating effort The complete packaging line can be operated conveniently by just a single operator. In addition, since the modules all have the same mechanical components, maintenance and spare parts inventories are exceptionally simple. Good accessibility All the components in the Varioline are designed with ergonomic considerations in mind. Large doors provide convenient access to the complete packaging line. Short change-over times The tools are changed semi-automatically. This guarantees exactly reproducible results and also prevents operating errors. Flexibility for the future The Varioline can be adapted to new packaging trends at any time. The machine can therefore be extended without having an impact on existing formats. High operational reliability The individual drive technology, optimised software and highperformance separate modules ensure that the Varioline offers absolute reliability and safety in daily use.

12 Subject to technical changes The illustrations can contain optional auxiliary equipment PDF_en 07/13 IT solutions The SitePilot modular system contains IT solutions which we developed especially for the beverage and food industry. Whether you wish to increase the utilisation of your line capacity, monitor your product quality, or make spare parts handling more efficient: With SitePilot, you will always get the best result. enviro High-performance technology with low consumption of resources and safety for humans and the environment this is all guaranteed by the enviro sign. TÜV SÜD (technical control board), as an impartial appraiser, has confirmed: the enviro procedure leads to energy-efficient, media-efficient and environmentally compatible machines and lines. Lifecycle Service Your company is unique so why be satisfied with conventional solutions? Krones Lifecycle Service will support you and your production even after the purchase of new machines. These are services which are individually tailor-made to suit your products and location. krones Academy Turn your colleagues into high performers: The training courses provided by the krones Academy give you first-hand, practice-proven trade information. You will find the tailored know-how package for practically any field and hierachy level, ranging from technical courses to management training. krones Service Line Do you need help with a technical problem? Or do you have an urgent question about your line? No problem: We are just a call away. Just dial for quick and straightforward assistance in several languages, around the clock! krones ag Böhmerwaldstraße Neutraubling Germany Phone Fax info@krones.com Internet