Motion controller. Modicon LMC058. Catalogue October 2012

Transcription

1 Motion controller Modicon LMC058 Catalogue October 01

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3 Contents Selection guide vv Presentation... to 10 vv Description vv References... 1 I/O expansion modules Local and remote I/O expansion modules Distributed I/O expansion modules vv Modicon TM5 -- Compact blocks & Digital modules...0 to 5 -- Common distribution modules Analog modules...8 to 1 -- Expert modules... to 5 -- Power distribution modules Transmitter and Receiver modules... 8 vv Modicon TM7 blocks...0 to Digital blocks Analog blocks Power distribution block... 9 Communication vv Modicon TM5 communication module for Profibus DP fieldbus vv Modbus and Character mode serial link Cabling system... 5 vv Modicon TM5 communication modules for Modbus serial link... 5 vv CANopen Performance architecture with Modicon TM5/TM vv Distributed I/O on CANopen bus -- with Modicon TM5 (IP 0) interface module with Modicon TM7 interface blocks IP vv CANopen Performance architecture with Modicon TM5 and Modicon TM vv Ethernet Modbus/TCP network... 7 SoMachine software suite vv Presentation vv References Associated offers vv Altivar variable speed drives and Lexium motion control vv TeSys motor starters - open version... 8 vv Power supplies Phaseo -- Regulated switch mode power supplies... 8 vv Operator dialogue terminals -- Magelis Small Panels Magelis GT, GK, GH and GTW Advanced Panels & 90 1

4 Selection guide 1 Applications b General machine control with motion: vvpackaging vvconveying v v... digital I/O User memory RAM 6 MB (program + data) Flashv 18 MB Typical Boolean instruction timeb ns User program sizeb 18 program Kinstructions Power supplyb V c Channel connectionb Via removable spring terminal blocks (supplied) Inputs Digitalv 6 x V c inputs including 8 counter inputs (100 khz) Analog 5 Digital outputs Transistorv 16 outputs (0.5 A) including reflex outputs Relayv 6 7 Built-in communication ports USB-B mini-port Programming port for SoMachine V.0 software USB-A port v Connection of a USB memory stick for transferring programs, data files, firmware updates RJ5 port (MBS) SUB-D connector (9-way male) (CAN0) SUB-D connector (9-way male) (CAN1) SUB-D connector (15-way female) (Encoder) v v v RS serial link RS85 serial link (supplies 50 ma, 5 V for HMI power supply) Protocols: Modbus ASCII/RTU Master/Slave, ASCII (character string) CANopen bus master (6 slaves) CANmotion bus master (8 synchronized axis or 6 slaves) Encoder input (incremental or SSI) RJ5 port (Ethernet) v Ethernet TCP IP, Web Server, FTP, Ethernet Modbus TCP 8 Optional communication ports Motion controller typeb LMC058 LF Page More technical information on

5 General machine control with motion: vvpackaging vvconveying vvmachine control with motion digital I/O + analog inputs 1 6 MB (program + data) 18 MB ns 18 program Kinstructions V c Via removable spring terminal blocks (supplied) 6 x V c inputs including 8 counter inputs (100 khz) inputs + 10 V/- 10 V, -0 ma/0-0 ma 1-bit resolution 16 outputs (0.5 A) including reflex outputs 5 Programming port for SoMachine V.0 software Connection of a USB memory stick for transferring programs, data files, firmware updates RS serial link, RS85 serial link (supplies 50 ma, 5 V for HMI power supply) Protocols: Modbus ASCII/RTU Master/Slave, ASCII (character string) CANopen bus master (6 slaves) CANmotion bus master (8 synchronized axis or 6 slaves) Encoder input (incremental or SSI) 6 7 Ethernet TCP IP Modbus slave, Web Server, FTP PCI slots available on controller for optional communication modules TM5 PCppp (1): vvmodbus or ASCII serial link vvconnection to Profibus DP bus (slave) LMC058 LF 1 (1) To be ordered separately, see page

6 Presentation Modicon LMC058 motion controller The Modicon LMC058 motion controller is the optimum solution for axis control and positioning, including automation functions. It forms a part of Flexible Machine Control approach, a key component of MachineStruxure TM, which brings you maximum flexibility and ensures the most optimised control solution The Modicon LMC058 motion controller meets the needs of a wide range of applications in all business sectors. This motion controller is designed for machine manufacturers (OEMs) who require synchronized axes, focusing on applications such as packaging, conveying and storage machines, metal and wood working machines, etc. and offers highperformance solutions for velocity control, counting, axis control and communication functions. To this end, the LMC058 master motion controller includes as standard: A CANopen master A CANmotion master dedicated to control of up to 8 synchronized axes, with a performance of ms for axes With Motion controllers Modicon LMC058, Lexium and Lexium SD drives, and BSH and BDH servo motors, Schneider Electric offers a complete, highperformance and cost-effective solution. Applications The Modicon LMC058 motion controller performs axis synchronization and coordination, via a fieldbus, for applications requiring control of up to 8 synchronized axes. It integrates the standard motion control functions: Velocity control and torque control Relative or absolute positioning Cam profiles for slave axes and control of programmable cam switches Virtual axes Electronic gearing function for velocity and position, linear and circular interpolations (½D) Master axis using an external encoder Distance measurement and position capture on high-speed (0 µs) digital input This is specifically designed for applications such as: Material handling machines (conveyors, palletizers, storage and retrieval systems, etc.) and transfer machines (cranes, etc.) Assembly machines (tool fixing, clamping, etc.) Inspection and quality control machines Packaging machines working on the fly (flying shear, printing, marking, etc.) Wood and metal working machines Performance In terms of performance, the Modicon LMC058 motion controller has a Dual-Core processor: Core 1 is dedicated exclusively to managing program tasks and offers the maximum resources for real-time execution of synchronized axis control and the application code. Core is dedicated to executing communication tasks, which then have no further impact on the application execution performance. Execution of the Motion task is synchronized with the CANmotion bus cycle time. This task calculates the position of the synchronized axes and is programmed with SoMachine software, which is used to program Modicon LMC058 motion controller using: IEC programming languages: Instruction List (IL), Ladder Diagram (LD), Function Block Diagram (FBD), Sequential Function Chart/Grafcet (SFC) and Structured Text (ST) CFC (Continuous Function Chart) language. See page 76. The ease of use of PLCopen function blocks significantly reduces the time taken to program motion control and control independent and synchronized axes on machines. The ability to combine motion functions with standard automation functions offers both maximum flexibility and a high level of performance. The LMC058 master motion controller is able to control synchronization of real, remote and virtual axes.

7 Presentation SoMachine software platform Performance (continued) To improve the performance and reliability of your machines, the LMC058 motion controller has a 15-way SUB-D connection for a master encoder (incremental or SSI). With an execution speed of ns for a Boolean instruction i.e. more than 5,000 Boolean instructions per ms, the capacity to manage up to 00 I/O, a 6 MB RAM that can store data and programs as well as a 18 MB Flash memory for application and data backup, the Modicon LMC058 motion controller greatly enhances the machine's capabilities. In developing the Modicon LMC058 motion controller, the cost aspect was taken into account, and the CPUs are equipped as standard with: digital I/O Embedded serial link and Ethernet port analog inputs (reference LMC058LF) A CANopen master A CANmotion master Development and technology In all its characteristics, the Modicon LMC058 motion controller has been developed to minimize the costs of assembly, cabling, commissioning and maintenance. To this end: All the modules have removable terminals. All the electrical connections are made on spring terminals, speeding up the wiring process and also avoiding the need for periodic retightening. In addition, each terminal has a test point for a voltage sensing device. The embedded serial link and Ethernet port on the Modicon LMC058 motion controller have an RJ5 connection at 5 for quick visible connection of the communication channels. The modularity of the various bases and expansion modules has been optimized in order to significantly reduce the number of references to be ordered and assembled, while ensuring the minimum investment in your configuration is necessary, thanks to a capacity of between and channels per expansion module. Mechanical assembly of the various parts has been designed to save a considerable amount of time during assembly. Software configuration Configuration and programming of all Modicon LMC058 motion controller s and equipment in Schneider Electric's Flexible Machine Control concept are both designed to cut costs and optimize machine performance, using SoMachine. To reduce the configuration time of device, a selection of function blocks is available in the Motion Library : Library for ATV on CANopen Lexium library for Lexium and Lexium SD on CANopen and CANmotion Lexium library for the whole ILx range on CANopen This PLCopen-compliant library consists of administrative function blocks (read/ write parameters, states, etc.) and single-axis and multi-axis function blocks. The main functions are as follows: Power On, stop, reset Relative, absolute or additional positioning Continuous positioning (reaching a position at a predefined speed) Velocity control Velocity profile Position profile Cam profile Electronic gearing Phasing Programmable cam switch Linear or circular interpolation User library With SoMachine software, it is very easy to create your own function blocks (user library) to reduce programming times. Creating a user library simplifies the standardization and reuse of programs and also allows the user to protect proprietary information

8 Presentation CANopen (1 Mbps) Master encoder Up to 8 high-speed counters (00 khz) High-speed counter function (one-phase or two-phase) Lexium servo drives: monitoring cutting to length Application function blocks (AFB) This is a library of functions developed specifically by Schneider Electric. It contains application functions currently encountered in applications in the fields of assembly, material handling and cutt to length applications. Each function block has a large number of mechanical and application variants. The use of function blocks: Saves programming time Saves setup time Simplifies reading The function blocks available in the library are: Flying shear Rotary knife Grouping/ungrouping Clamping with torque control Etc. Nota: AFB are available only on the type S motion controllers : LMC058pppS0 with SoMachine extension. See page 79. Functions Analog functions For machines that require functions to process data issued by analog sensors/ actuators (voltage or current), temperature sensors or PID control sensors, a complete range of expansion modules as well as advanced programming functions are included in the Modicon LMC058 motion controller offer. In order to minimize the number of machine product references, optimize assembly time and cut costs, the LMC058LF motion controller includes voltage or current analog inputs with 1-bit resolution as standard. The different expansion modules are available in, or 6-channel versions and with either 1 or 16-bit resolution. The powerful performance of the LMC058 motion controller enables up to 00 analog I/O and/or temperature modules to be connected, thus extending the limits of machine requirements. High-speed counter function (HSC) In order to meet requirements for machine productivity, the LMC058 motion controller has 8 embedded high-speed counters with a counting frequency of 00 khz for each channel and reflex outputs. These embedded counters, together with the CANopen master link, make it quick and easy to create cost-effective, high-performance multi-axis functions to suit the machines' limitations. With the availability of PLCopen function blocks specific to the motion control functions in the SoMachine software, you can be sure that developing your applications will be quick and reliable. Moreover, a complete range of high-speed counter modules is available so you can adapt your configuration to your machine's specific requirements. Position control function Several options are offered in terms of position control: vvcreating a sequence in Lexium servo drives, with communication with the LMC058 motion controller achieved by the use of digital I/O vvcreating an application in the LMC058 motion controller and controlling Lexium drives and servo drives and/or Lexium SD stepper drives via the integrated CANopen master link available on LMC058 motion controllers (in this case the Motion tasks are independent axis Motion tasks) vvcreating an application in the LMC058 motion controller and controlling the Lexium drives and servo drives and/or Lexium SD stepper drives via the integrated CANmotion master link available on all LMC058 motion controllers (in this case the Motion tasks are independent and/or synchronized axis Motion tasks - cam profiles, electronic gearing, interpolation) 10 6

9 Presentation Ethernet communication All Modicon LMC058 motion controller references have an embedded RJ5 Ethernet port (10/100 Mbps, MDI/MDIX) with Ethernet TCP Modbus, Ethernet IP Device, SoMachine on Ethernet, UDP, TCP and SNMP protocols. 1 LMC058 motion controller CANopen Altivar CANmotion LXMp LXMp LXMp LXMp Servo motor In addition, all the LMC058 motion controllers have an embedded Web Server and FTP Server. As well as the default address based on the MAC address, it is possible to assign a motion controller IP address via a DHCP server or BOOTP server. CANmotion/CANopen communication The CANopen machine bus is now very widely used in industry because of its high performance. In accordance with international standard ISO promoted by the CAN in Automation association of users and manufacturers, it offers a high level of openness and interoperability thanks to its standardized communication and equipment profiles. CANmotion and CANopen buses use a double shielded twisted pair. Each end of the bus must be equipped with a line terminator. A staged CANmotion and CANopen connectivity solution reduces costs and optimizes your architecture, thanks to: Reduced cabling time Greater reliability of the cabling Flexibility should you need to add or remove a device CANmotion All Modicon LMC058 motion controller references have an embedded CANmotion master. This bus is dedicated to synchronizing the drives (conforming to standard CiA DSP 0, the Device Profile for Drives & Motion Control). This CANmotion link can be configured between 50 kbps and 1 Mbps, and offers the option of configuring and controlling up to 8 Lexium servo drives and/or Lexium SD stepper drives. The CANmotion bus cycle time ensures that the axis positions will be refreshed. To ensure maximum performance on the motion bus, we recommend using a daisy chain cabling architecture. CANopen All Modicon LMC058 motion controller references have an embedded CANopen master. This bus is dedicated to expansion of the automation capabilities, such as the I/O, drives, encoders, etc. The link can be configured between 15 kbps and 1 Mbps and supports up to 6 slaves. Architectures based on CANopen can be used to distribute I/O modules as close to the sensors and actuators as possible, thus reducing wiring costs and times, and to communicate with different devices such as variable speed drives, servo drives, etc. The CANopen configurator is integrated in the SoMachine software and can also be used to import standard description files in EDS format Modbus communication All motion controllers Modicon LMC058 have a serial link as standard that can be configured as either RS or RS85 and incorporates the two most commonly used protocols on the market: vvmodbus ASCII/RTU Master or Slave vvcharacter string (ASCII) Profibus DP (Decentralized Peripherals) The Modicon LMC 058LF motion controller equipped with the TM5PCDPS communication module can be connected to Profibus bus for controlling decentralized sensors, actuators or PLCs via a central master controller. Integration in the Schneider Electric product offer 8 9 Combined with other products dedicated to machine manufacturers in the Schneider Electric offer, such as ATV variable speed drives, Lexium servo drives, Magelis HMI terminals, TeSys motor starters and contactors, the Modicon LMC058 motion controller is now a must-have element in machine architectures, with hitherto unrivalled ease and speed of installation. 10 7

10 Presentation 1 5 LMC058LF motion controller LMC058LF motion controller TM5C compact block TM5PCpp communication modules TM5SD digital module Presentation Range The LMC058 motion controller range is divided into two sizes: vvthe LMC058LF motion controller is 177 mm wide. vvthe LMC058LF motion controller is 7.5 mm wide as it has two free PCI slots for optional Modicon TM5 communication modules (Modbus or ASCII serial link, connection to Profibus DP bus). This range is completed by an extensive expansion module offer: vvmodicon TM5 Compact blocks vvmodicon TM5 Digital modules vvmodicon TM5 Digital/Analog module vvmodicon TM5 Analog modules vvmodicon TM5 Expert modules vvmodicon TM5 Common Distribution modules vvmodicon TM5 Power Distribution modules vvmodicon TM5 Transmitter and receiver modules Functions The main component in a system is the motion controller: two LMC058 motion controller models are offered to cover different control requirements (pressure, temperature, counting, velocity, positioning, motion, etc.). LMC058 motion controllers and I/O modules are programmed using SoMachine software. Reference LMC058LF LMC058LF Embedded functions digital I/O including 8 high-speed counters (00 khz) CANopen master CANmotion master digital I/O including 8 high-speed counters (00 khz) voltage/current analog inputs CANopen master CANmotion master 6 7 TM5SMM6DL digital/analog module TM5SA analog module TM5SE Expert module All LMC058 motion controllers have two groups of high-speed I/O with, for each group: vvfour sink type high-speed inputs (up to 00 khz), standard inputs and source type high-speed outputs (up to 100 khz) dedicated to HSC or PWM functions vva high-speed input which can be used as an Encoder capture input vvtwo commons for the inputs vvone common for the outputs vva power supply ( V c) consisting of units: -- One for the CPU -- One for the high-speed I/O modules -- One for other modules (internal I/O Bus). Conformity to standards Type Performance TM5SPD Common Distribution module TM5SBET1 transmitter module TM5SPS Power Distribution modules TM5SBER receiver module Surge immunity VDC circuit EN/IEC kv in common mode 0.5 kv in differential mode Surge immunity 0 VAC circuit EN/IEC kv in common mode 1 kv in differential mode Induced electromagnetic field EN/IEC Veff ( MHz) Conducted emission EN (IEC/CISPR11) khz, quasi peak 79 dbμv 500 khz...0 MHz, quasi peak 7 dbμv Radiated emission EN (IEC/CISPR11) MHz, 10 0 dbμv/m 0 MHz...1 GHz, 10 7 dbμv/m 8

11 Presentation 1 Assembly and mounting The components of this system have been designed for simple interlocking mechanical assembly. An 8-way expansion bus connection ( for the power supply, for the bus and for the data) is used to distribute data and the power supply when assembling the components: the LMC058 motion controller with compact blocks and modules (Digital, analog, Expert, Common Distribution, Power Distribution, bus expansion). All the elements which make up the system are mounted on a symmetrical rail using the locking levers located on top of each device. Wiring and maintenance of devices is simplified by the use of removable spring terminals. The spring terminals are undone by pressing a locking tab. 1 Modbus Ethernet TCP Local I/O Embeddedb I/O I/O I/O expansion expansion The system is integrated into communication networks: all connectors (RJ5, USB, mini-usb and SUB-D type) are accessible, as they are located on the motion controller front panels. Local or remote architecture Local I/O A PLC configuration can be local or remote. It consists of an LMC058 motion controller with its embedded input and output channels, used in conjunction with compact blocks and/or expansion modules which are used to increase the number of channels and/or application-specific functions. Modbus Ethernet TCP 1 Compact blocks represent a way of adding a large number of I/O with a single component, and thus only a single product reference. I/O modules (combination of a bus base, an electronic module and a terminal block) complete this configuration and, being modular with between and 1 channels, make it possible to adjust the number of channels to exactly that required. The addition of digital or analog modules, temperature or high-speed counter modules increases the processing capabilities of applications. Local I/O configuration 1 XBTGT supervisory graphic touch screen terminal LMC058 motion controller Compact blocks or I/O modules 5 6 Embeddedb I/O I/O I/O expansion expansion 6 Remote I/O 5 7 Remote I/O expansion Remote I/O Because of its backplane bus management, the TM5 system can be used to control I/O remotely. The same modules can be used in either a local and/or remote configuration, linked together with bus expansion cables. The maximum distance between two remote islands is 100 m and the maximum number of islands is 5, i.e. a total distance of up to 500 m. This function ensures a high level of flexibility, while retaining synchronization of all data acquisition, since all the expansion modules are on the same backplane bus Remote I/O Remote I/O configuration 1 XBTGT supervisory graphic touch screen terminal LMC058 motion controller Compact blocks or I/O modules Transmitter modules 5 Receiver modules 6 TM5 expansion bus cables 7 Common distribution modules 9 10 Remote I/O expansion 9

12 Presentation 1 Communication LMC058 motion controllers have the following built-in communication ports: References Communication ports Use LMC058LF RJ5 Configurable as RS or RS85 ASCII or RTU exchange with Modbus communication protocol 1 x RJ5 (MDI/MDIX port) vvftp server vvweb server vvmodbus TCP server vvmodbus TCP client vvsomachine Manager vvsnmp vvethernet IP device vvmodbus device 1 x USB-A Connection of a USB memory stick for transferring (uploading/ downloading) programs, data and/or firmwarev 1 x mini-usb Programming port (80 Mbps) 1 x 9-way male SUB-D CANopen master connection LMC058LF 1 x 9-way male SUB-D CANmotion master connectionv 1 x 15-way female SUB-D Master encoder 1 x RJ5 Configurable as RS or RS85 ASCII or RTU exchange with Modbus communication protocolv 1 x RJ5 (MDI/MDIX port) vvftp server vvweb server vvmodbus TCP server vvmodbus TCP client vvsomachine Manager vvsnmp vvethernet IP device vvmodbus devicev 1 x USB-A Connection of a USB memory stick for transferring (uploading/ downloading) programs, data and/or firmwarev 1 x mini-usb Programming port (80 Mbps)v 1 x 9-way male SUB-D CANopen master connection 1 x 9-way male SUB-D CANmotion master connectionv 1 x 15-way female SUB-D Master encoder PCI slots for communication modules = x 9-way male SUB-D Addition of optional communication modules for a serial link and a connection on the bus Profibus DP Embedded Ethernet LMC058 motion controllers have an embedded Ethernet link via a direct connection to their RJ5 port. vvspeed: 10 BaseT and 100 BaseTX with auto-negotiation vvrj5 port (MDI/MDIX): automatic adaptation to a straight or crossed cable References Protocols Number of connections LMC058LF Modbus server 8 LMC058LF Modbus device Ethernet IP device 16 FTP server Web server 10 10

13 Description Description The LMC058LF motion controller comprises: 1 A display block with: -- motion controller status LEDs (RUN/MS, BATTERY, APP0 and APP1) -- 7 built-in communication port status LEDs (Eth LA, Eth ST, Eth NS, USB Host, MBS COM, CAN 0 STS, CAN 1 STS) Locking lever for mounting/dismounting on 5 symmetrical rail A V c power supply module with removable terminal block and locking lever, display block and slot for a label I/O modules, each one with a removable terminal block with locking lever, a display block showing the I/O states and a slot for a label-holder 5 Removable terminal block with locking lever for locking/unlocking 6 On the side, an expansion bus connector for connecting to the next module 7 A slot for the RTC (Real Time Clock) battery 8 A USB-A connector (marked Host) for connecting a USB memory stick for transferring programs, data or firmware updates 9 A USB-B mini-connector (marked Pgr Port) for connecting to the programming PC 10 An RJ5 connector (marked Ethernet) for connecting to the Ethernet network and/or Magelis XBTGT graphic terminal 11 An RJ5 connector (marked MBS) for the RS or RS85 serial link 1 A 15-way female SUB-D connector, marked ENCODER, for connecting the master encoder and a selector switch for the encoder supply voltage states (5 V, Off, V) 1 A 9-way male SUB-D connector, marked CAN0, for connecting to the CANopen bus 1 A 9-way male SUB-D connector, marked CAN1, for connecting to the CANmotion bus v The LMC058LF motion controller comprises: 1 A display block with: -- motion controller status LEDs (RUN/MS, BATTERY, APP0 and APP1) -- 7 built-in communication port status LEDs (Eth LA, Eth ST, Eth NS, USB Host, MBS COM, CAN 0 STS, CAN 1 STS) Locking lever for mounting/dismounting on 5 symmetrical rail Two free PCI slots for the communication modules A V c power supply module with removable terminal block and locking lever, display block and slot for a label 5 I/O modules, each one with a removable terminal block with locking lever, a display block showing the I/O states and a slot for a label-holder 6 Removable terminal block with locking lever for locking/unlocking 7 On the side, an expansion bus connection for the link with the next module 8 A slot for the RTC (Real Time Clock) battery 9 A USB-A connector (marked Host) for connecting a USB memory stick for transferring programs, data or firmware updates 10 A USB-B mini-connector (marked Pgr Port) for connecting to the programming PC 11 An RJ5 connector (marked Ethernet) for connecting to the Ethernet network and/or Magelis XBTGT graphic terminal 1 An RJ5 connector (marked MBS) for the RS or RS85 serial link 1 A 15-way female SUB-D connector, marked ENCODER, for connecting the master encoder and a selector switch for the encoder supply voltage states (5 V, Off, V) 1 A 9-way male SUB-D connector, marked CAN0, for connecting to the CANopen bus 15 A 9-way male SUB-D connector, marked CAN1, for connecting to the CANmotion bus

14 References 1 5 LMC058LF LMC058LF References LMC058 motion controllers, V c power supply (1) No. b of I/O Inputs Outputs Built-in communication ports Reference Weight () I/O 6 x V c digital inputs including 8 counter inputs (00 khz) + b I/O 6 x V c digital inputs including 8 counter inputs (00 khz) analog inputs 10 V/- 10 V, -0 ma/v 0-0 ma,v 1-bit resolution 16 digital transistor outputs (0.5 A)v including reflex outputs 16 digital transistor outputs (0.5 A)v including reflex outputs vv1 RJ5 port: Ethernet vv1 SUB-D port (9-way male): CANopen master vv1 SUB-D port (9-way male): CANmotion master vv1 SUB-D port (15-way female): master encoder vv1 USB-A port: program transfer vv1 USB-B mini-port: software programming vv1 RJ5 port: RS/RS85 serial link v LMC058LF vv1 RJ5 port: Ethernet vv1 SUB-D port (9-way male): CANopen master vv1 SUB-D port (9-way male): CANmotion master vv1 SUB-D port (15-way female): master encoder vv1 USB-A port: program transfer vv1 USB-B mini-port: software programming vv1 RJ5 port: RS/RS85 serial linkv v v+ free PCI slots for optional communication modules (): RS/ RS85 serial link and Profibus DP bus LMC058LF (1) The motion controllers Modicon LMC058 require a power supply with a nominal voltage of V c. The V c power supply must be rated Separated Extra Low Voltage (SELV-rated) according to IEC The SELV-rating means that SELV isolation is provided between the electrical input and output of the power supply. () To be ordered separately, see page

15 References (continued) References Accessories Designation Used for Colour Sold in lots of Plain text cover holder (label-holder) Labelling the terminal blocks v on the I/O channels Unit b reference Weight b Transparent 100 TM5ACTCH TM5ACTLC100 TM5ACTCH100 Terminal block shield locking clip (Order with plain text cover holder TM5ACTCH100) Sheet of 9 precut paper b labelsb Locking plain text cover holder TM5ACTCH100 Plain text cover holder TM5ACTCH100 Transparent 100 TM5ACTLC White 100 TM5ACTLS TM5ACLITW1 TM5ACLT1 TCS XCN AMUMP Coloured plastic markers Metal tool Connection cables Designation Software programming cable Baud rate: 80 Mbps max. Protocol: Modbus, HTTP, FTP, Codesys or virtual, non-isolated RS85 serial link cables Modbus protocol RS serial link cables Character mode Cable for master encoderb input Labelling 16 connection channel terminals Inserting/removing TM5ACLITp1 markers Used from PC USB port (1) DTE: Data Terminal Equipment () DCE: Data Communication Equipment SUB-D port (5-way) on RJ5 port on LMC058 Small Panels: XBTN01, motion controllers XBTN10, XBTR10, XBTR11, XBTGT... GT7 RJ5 port on XBTGT graphic touch screen terminals SUB-D port (9-way female) on DTE (1): printer, hand-held bar code reader, etc. SUB-D port (9-way female) on DCE (): GSM modem Incremental encoders or SSI serial absolute encoders (1 stripped end) White 1 TM5ACLITW Red 1 TM5ACLITR Blue 1b TM5ACLITB Black 1 TM5ACLT Length Reference Weight b to USB mini-port on m TCSXCNAMUMP LMC058 motion controllers, the ATV-IMC card or XBTGT graphic touch screen terminals 1.8 m XBTZ RJ5 port on LMC058 motion controllers RJ5 port on LMC058 motion controllers RJ5 port on LMC058 motion controllers 15-way female SUB-D port on LMC058 motion controllers (1 High Density 15-way male v SUB-D connector).5 m XBT m TCSMCNMFC m TCSMCNMMS m VWM

16 Selection guide I/O expansion modules Local and remote I/O expansion modules 1 Applications Local and/or remote I/O (IP 0) Remote I/O expansion bus (IP 67) Compatibility Modicon M58 logic controller I/O type Digital Analog Digital/analog Expert Digital Analog Remote I/Ob Hardware configuration Modicon TM5 transmitter/receiver: For use with remote I/O (1) Modicon TM5 transmitter/receiver: Required (1) Bus type TM5 expansion bus TM7 expansion bus 5 Inputs Number (depending on model) to 1 inputs to 6 inputs Digital: 1 to 1 inputs Analog: inputs 1 or channels with v inputs 8 to 16 inputs to inputs 6 Type (depending on model) V c 100/10 V a, 100/0 V a Voltage, Current, Temperature Digital: V c Analog: Voltage, Current 5 V c, V c (from 50 khz to v 1 MHz) V c Voltage, Current, Temperature Resistance Outputs Number (depending on model) to 1 outputs to outputs Digital: 6 to 18 outputs Analog: outputs 8 to 16 outputs to outputs 7 Type (depending on model) V c 0/0 V a, 100/0 V a V, 0 0 ma Digital: V c Analog: Voltage/ Current V c Transistor/Source V, 0 0 ma 8 Type of expansion module Modicon TM5 b digital module Modicon TM5 b analog module Modicon TM5 b compact block Modicon TM5 b expert module Modicon TM7 b digital block Modicon TM7 b analog block Page (1) Modicon TM5 transmitter/receiver modules, see page

17 Selection guide I/O expansion modules Distributed I/O expansion modules Applications Performance distributed I/O (IP 0) Performance distributed I/O (IP 67) Compatibility Modicon M58 logic controller 1 Available buses and networks CANopen bus CANopen bus Configuration with b I/O expansion modules Module type Modicon TM5 modules and/or Modicon TM7 blocks: vv Digital I/O modules vv Analog I/O modules vv Common distribution modules (TM5 only) Capacity For 1 Modicon TM5 interface module: 0 TM5/TM7 modules max. Including: vv Digital I/O modules: 0 inputs and 0 outputs max. vv Analog I/O modules: 0 inputs and 0 outputs Maximum distance from the expansion bus (TM5 or TM7): 500 m. Maximum distance between islands of TM5 modules: 100 m. Maximum distance between TM7 blocks: 100 m. Maximum distance between 1 island of TM5 modules and 1 TM7 block: 100 m. Modicon TM5 modules and/or Modicon TM7 blocks: vv Digital I/O modules vv Analog I/O modules vv Common distribution modules (TM5 only) For 1 TM7 CANopen interface block: 0 TM5/TM7 modules max. Including: vv Digital I/O modules: 0 inputs and 0 outputs max. vv Analog I/O modules: 0 inputs and 0 outputs Maximum distance from the expansion bus (TM5 or TM7): 500 m. Maximum distance between islands of TM5 modules: 100 m. Maximum distance between TM7 blocks: 100 m. Maximum distance between 1 island of TM5 modules and 1 TM7 block: 100 m. 5 6 Integrated I/O Number and type (depending on model) 8 to 16 digital channels that can be configured as inputs ( V c) or outputs ( V c) 7 Type of distributed I/O expansion module Modicon TM5 CANopen interface module Modicon TM7 CANopen interface blocks Page

18 Selection guide I/O expansion modules Modicon TM5 compact blocks Applications Modicon TM5 compact block 0 I/O 6 I/O I/O Compatibility Modicon M58 logic controller Channel connection With removable spring terminal blocks (supplied) Digital inputs Number 1 Nominal input voltage V c V c V c IEC/EN conformity Type 1 Type 1 Type 1 Type of signal (1) Sink Sink Sink Type of wiring -wire 1-wire 1-wire Limit values V c V c V c Nominal input current.75 ma.75 ma.75 ma Input impedance 6. kω 6. kω 6. kω State 0 5 V max. c 5 V max. c 5 V max. c State 1 15 V min. c 15 V min. c 15 V min. c Digital outputs Number 8, transistor 1, relays with NO contact 18, transistor Nominal output voltage V c V c V c Output current per channel 0.5 A 0.5 A 0.5 A Output current per group of channels 1 A max. 5 A max. A max. Type of signal (1) Source Source Source Type of wiring -wire 1-, - or -wire -wire Limit values V c V c V c Short-circuit and overload protection Yes Yes Yes Analog inputs Number Type Range Resolution Sampling period without filtering with filtering Analog outputs Number Type Range Resolution Response time Power supply Isolation Channel-to-channel Between channel groups Channel-to-bus Type of Modicon TM5 compact block TM5 C1D8T TM5 CD1R TM5 CD18T Page (1) Source output: PNP output. Sink output: NPN output. 16 More technical information on

19 I/O 16 I/O Modicon M58 logic controller With removable spring terminal blocks (supplied) 1 V c Type 1 Sink -wire V c.75 ma 6. kω 5 V max. c 15 V min. c 6, transistor V c 0.5 A A max. Source -wire V c Yes Voltage/current Voltage Current Voltage + current Vdc 0 0 ma/ 0 ma Vdc 0. 0 ma/ 0 ma Voltage : Vdc Current : 0 0 ma/ 0 ma 1 bits 11 bits + sign 1 bits Voltage: 11 bits + sign Current: 1 bits 00 µs 1 ms 50 ms 50 ms 50 ms Voltage/current Voltage Current Voltage + current Vdc 0 0 ma Vdc 0 0 ma Voltage : Vdc Current : 0 0 ma 1 bits 11 bits + sign 1 bits Voltage: 11 bits + sign Current: 1 bits 1 ms max. 0 ms max. 5 ms per channel 0 ms max. 5 ms per channel Internal Internal Internal Internal 0 ms max. 5 ms per channel Non-isolated Non-isolated Non-isolated Non-isolated 500 V a RMS 500 V a RMS 500 V a RMS 500 V a RMS TM5 C1D6T6L TM5 CAI8O8VL TM5 CAI8O8CL TM5 CAI8O8CVL

20 Presentation, description I/O expansion modules Modicon TM5 compact blocks Presentation Modicon TM5 compact blocks offer a low-cost solution for expanding digital and/or analogue I/O control system configurations. They consist of a block containing the circuit boards, the bus bases, and the TM5 ACTB1 removable terminal blocks. They complement the embedded I/O in the various LMC058 motion controllers and represent a cost-effective way to create configurations requiring a large number of digital or analogue channels. The TM5 Cppppppp I/O compact block offer consists of: A V c digital I/O compact block, with 1 sink inputs and 8 transistor outputs A V c digital I/O compact block, with sink inputs and 1 relay outputs A V c digital I/O compact block, with sink inputs and 18 transistor outputs A V c mixed I/O compact block, with 1 sink digital inputs and analogue inputs, and 6 transistor digital outputs and analogue outputs x V c analogue I/O compact block: vva block with 8 voltage I/O vva block with 8 current I/O vva block with voltage I/O + current I/O. Regardless of which compact block is chosen, the format is the same and corresponds to five I/O expansion modules. TM5 compact blocks are connected to the TM5 expansion bus on LMC058 motion controllers. The advantage of these blocks is their compact size, ease of wiring and, depending on the reference, the option of combining different types of channel. 1 5 Description TM5 compact blocks comprise: 1 On each side of the base, a bus expansion connection for the link with the previous controller or block Two mechanical locking clips for mounting/dismounting on a symmetrical rail Five LED display blocks for the channels and compact block diagnostics Five slots for the plain text cover holder (label-holder) 5 Five removable spring terminal blocks, each with locking clip and slots for coloured identifiers 18

21 References I/O expansion modules Modicon TM5 compact blocks Device colour: white TM5C1D8T TM5CD18T TM5C1D6T6L TM5CAI8O8VL TM5CAI8O8CVL TM5ACTBpp TM5ACTLC100 TM5ACTCH100 TM5ACLT1 TM5CD1R TM5CAI8O8CL TM5ACLITW1 References Number of I/O Inputs Outputs (1) TM5 I/O digital compact blocks 0 I/O 1 digital inputs, V c, Sink, -wire 6 I/O digital inputs, V c, Sink, 1-wire,v 0.5 A max I/O digital inputs, v V c, Sink, 1-wire TM5 I/O digital/analogue compact blocks I/O 1 digital inputs, V c, Sink, -wire analogue inputs v V, v 0 0 ma, 0 ma, resolution 1 bits 8 transistor digital outputs, v -wire,v V c, Source, v 0.5 A 1 digital outputs,v 5 A relay, with NO contact, v 0 V c/0 V a 18 transistor digital outputs, v V c, Source, v 0.5 A, -wire 6 transistor digital outputs,v -wire,v V c, Source,v 0.5 A v analogue outputs, V, v 0 0 ma, v resolution 1 bits TM5 I/O analogue compact blocks 16 I/O 8 analogue voltage inputs Vdc Resolution 11 bits + sign 8 analogue voltage ouputs Vdc Resolution 11 bits + sign 8 analogue current 8 analogue current inputs ouputs 0 0 ma/ 0 ma 0 0 ma Resolution 1 bits Resolution 1 bits 8 analogue inputs: 8 analogue outputs: vv voltage inputs vv voltage outputs Vdc Vdc vv current inputs v v+ current outputs 0 0 ma/ 0 ma 0 0 ma Resolution Resolution vvvoltage: 11 bits + vvvoltage: 11 bits + sign sign vvcurrent : 1 bits vvcurrent : 1 bits Terminal blocks Use Description Sold in lots of For I/O compact b blocks, V c power supply Reference Weightb lb TM5C1D8T TM5CD1R TM5CD18T TM5C1D6T6L TM5CAI8O8VL TM5CAI8O8CL TM5CAI8O8CVL Unit b reference Weightb lb 1 spring terminals 1 TM5ACTB TM5ACTB Accessories Description Used for Colour Sold in lots of Plain text cover holder (labelholder) Marking the terminal blocks on the I/O channels Plain text cover Locking plain text holder locking clip cover holder (Order with plain TM5 ACTCH100 text cover holder TM5ACTCH100) Precut legend Plain text cover strips of paper holder TM5 ACTCH100 Coloured plastic b identifiers Metal tool Labelling 16 connection channel terminals Inserting/removing TM5 ACLITp1 identifiers (1) Source output: PNP output, sink output: NPN output. Unit b reference Weightb lb Transparent 100 TM5ACTCH Transparent 100 TM5ACTLC White 100 TM5ACTLS White 1 TM5ACLITW Red 1 TM5ACLITR1 0.0 Blue 1 TM5ACLITB1 Black 1 TM5ACLT

22 Selection guide I/O expansion modules Modicon TM5 Digital modules and Modicon TM5 Digital/ Analog module Applications Type of expansion module to 1 digital input channels Compatibility Modicon M58 logic controller, Modicon LMC058 motion controller Channel connection With removable spring terminal blocks (to be ordered separately) Digital inputs Number Nominal input voltage V c 100/0 V a IEC/EN conformity Type 1 Type 1 Type of signal (1) Sink Type of wiring 1-, - or -wire 1 or -wire 1-wire 1-, - or 1 or -wire -wire Limit values c V a V Nominal input current.75 ma 5 ma at a 100 V 11 ma at a 0 V Input impedance 6. kω State 0 c 5 V max. State 1 c 15 V min. 10 ma at a 10 V Digital outputs Number Nominal output voltage Output current per channel Output current per group of channels Type of signal (1) Type of wiring Limit values Short-circuit and overload protection Analog inputs Number Type Range Resolution Sampling period without filtering with filtering Analog outputs Number Type Range Resolution Response time Type of electronic expansion module TM5 SDID TM5 SDID TM5 SDI6D TM5 SDI1D TM5 SDIA TM5 SDIA TM5 SDI6U Associated bus base () TM5 ACBM11, TM5 ACBM15 TM5 ACBM1 Associated terminal block () TM5 ACTB06, TM5 ACTB1 TM5 ACTB1 TM5 ACTB Pages 5 (1) Source output: PNP output, sink output: NPN output. () to be ordered separately. 0 More technical information on

23 digital input channels and 1 analog input channel digital output channels and 1 analog output channel 8 digital input channels transistor output channels Modicon M58 logic controller, Modicon LMC058 motion controller to 1 transistor output channels transistor output channels to relay output channels With removable spring terminal blocks (to be ordered separately) 8 V c V c Type 1 Type 1 Sink Sink 1-wire 1-wire c V c V. ma.75 ma 7. kω 6. kω c 5 V max. c 5 V max. c 15 V min. c 15 V min V c V c V c 100/0 V a c 0/a 0 V 0.5 A 0.5 A 0.5 A 0.5 A A 0.5 A A 0.5 A 1 A 5 A 1 A max. A max. 1 A max. A max. A max. A max. 8 A max. 6 A max. 1 A 10 A max. Source Source Source Solid state Relay relay 1-wire 1-wire 1-, - or -wire 1 or -wire 1-wire -wire NO/NC contact c 0, V c V c V a 80 6 V c...6 V a V Yes Yes Yes Yes No 1 Voltage/current Vdc 0 0 ma/ 0 ma 1 bits + sign 00 ms 1 ms max. 1 Voltage/current Vdc 0 0 ma 1 bits 1 ms max. TM5 b SMM6DL TM5 SDM1DT TM5 SDOT TM5 SDOT TM5 SDOTA TM5 SDO6T TM5 SDO8TA TM5 SDO1T TM5 SDOS TM5 SDOR TM5 SDOR TM5 SDOR TM5 ACBM11, TM5 ACBM15 TM5 ACBM1 TM5 ACTB1 TM5 ACTB06, TM5 ACTB1 TM5 ACTB1 TM5 ACTB 5 More technical information on 1

24 Presentation, description I/O expansion modules Modicon TM5 Digital modules v and Modicon TM5 Digital/Analog module Presentation The TM5 Spppp digital module offer consists of: Eleven input, mixed I/O and output electronic modules (sensor and preactuator V c power supply): TM5 SDppp One Digital/Analog mixed I/O electronic module: TM5 SMM6DL. They complement the embedded I/O in the various LMC058 motion controllers. They are used to adapt to the application requirements as closely as possible to reduce the installation and wiring costs. Each digital expansion module consists of three parts to be ordered separately (1): vvan I/O electronic module vva bus base vva terminal block These modules can be mechanically assembled before mounting on a symmetrical rail. These modules offer the following advantages: vvremovable terminal vvspring terminals which can be used for quick, tool-free connection of the sensors and preactuators in addition, the quality of the spring terminals avoids the need for periodic retightening vvhot swappingv 1 The digital modules offer includes: Four V c digital input modules with,, 6 or 1 sink inputs One V c digital mixed I/O electronic module, with 8 sink inputs and source transistor outputs SIx digital output electronic modules with,, 6 or 1 source transistor outputs 5 6 The digital/analog module offer includes: one mixed I/O electronic module with four V c digital inputs and one voltage/ current analog input, two V digital outputs and one voltage/current analog output. 7 Description TM5 SDpppp digital modules and digital/analog TM5 SMM6DL module comprise: 1 A bus base A mechanical locking lever for mounting/dismounting on a symmetrical rail On each side of the base, a bus expansion connection for the link with the previous controller or module A digital input, I/O or output electronic module 5 A channel and module diagnostics LED display block 6 A slot for labelling (label-holder) 7 A removable spring terminal block with locking lever and slots for coloured identifiers (1) Also sold in kits, see page

25 References I/O expansion modules Modicon TM5 Digital modules v and Modicon TM5 Digital/Analog module Device colour: White TM5 SDppp TM5 SMM6DL TM5 ACBMpp TM5 ACTBpp TM5 ACTLC100 TM5 ACTCH100 TM5 ACLPL10 TM5 ACLPR TM5 SDp1DK References Digital input electronic modules Voltage V c inputs Number and type of channels (1) Reference Weight b sink inputs TM5 SDID 0.05 sink inputs TM5 SDID sink inputs TM5 SDI6D sink inputs TM5 SDI1D 0.05 Digital mixed inputs/outputs electronic modules V c 8 sink inputs, source transistor outputs TM5 SDM1DT 0.05 inputs/outputs Digital output electronic modules V c outputs source transistor outputs 0.5 A per channel TM5 SDOT 0.05 source transistor outputs 0.5 A per channel TM5 SDOT 0.05 source transistor outputs A per channel, v A per module TM5 SDOTA source transistor outputs 0.5 A per channel TM5 SDO6T source transistor outputs A per channel TM5 SDO8TA source transistor outputs 0.5 A per channel TM5 SDO1T 0.05 Digital/Analog mixed inputs/outputs electronic module V c sink digital inputs TM5 SMM6DL 0,05 inputs/outputs 1 analog input Vdc, 0 0 ma/ 0 ma source transistor outputs 0.5 A per channel Bus bases 1 analog output 0 0 ma Power supply Characteristics Sold in lots of Unit b reference Weight b V c 1 TM5 ACBM Terminal blocks 10 TM5 ACBM Address setting 1 TM5 ACBM Use Description Sold in lots of For electronic modules, V c power supply 10 TM5 ACBM Unit b reference Weight b 6 contacts 1 TM5 ACTB TM5 ACTB contacts 1 TM5 ACTB TM5 ACTB Accessories Description Used for Colour Sold in lots of Plain text cover b holder (label-holder) Plain text cover b holder locking clip (Order with plain text cover holder TM5 ACTCH100) Precut legend b strips of paper Coloured b plastic b identifiers Metal tool Retaining plates b for bus bases Marking the terminal blocks on the I/O channels Locking plain text cover holder TM5 ACTCH100 Unit b reference Weight b Transparent 100 TM5 ACTCH Transparent 100 TM5 ACTLC Plain text cover holder TM5 ACTCH100 White 100 TM5 ACTLS Labelling 16 connection channel terminals Inserting/removing TM5 ACLITp1 identifiers White 1 TM5 ACLITW Red 1 TM5 ACLITR Blue 1 TM5 ACLITB Black 1 TM5 ACLT Held on the left side White 10 TM5 ACLPL Held on the right side White 10 TM5 ACLPR Locking clips For modules Black 100 TM5 ACADL Digital I/O expansion module kits Description Composition Reference Weight b Kit including a digital TM5 SDI1D + TM5 ACBM11 + TM5 ACTB1 TM5 SDI1DK input or output electronic module, a bus base and a terminal block TM5 SDO1T + TM5 ACBM11 + TM5 ACTB1 TM5 SDO1TK (1) Source output: PNP output, sink output: NPN output.

26 Presentation, description I/O expansion modules Modicon TM5 Digital modules Presentation The TM5 SDppp digital module offer consists of six input and output electronic modules (sensor and preactuator 100/0 V a power supply). They complement the embedded I/O in the various LMC058 motion controllers. They are used to adapt to the application requirements as closely as possible to reduce the installation and wiring costs. Each digital module consists of three parts to be ordered separately (1): vvan I/O electronic module vva bus base vva terminal block These modules can be mechanically assembled before mounting on a symmetrical rail. These modules offer the following advantages: vvremovable terminal vvspring terminals which can be used for quick, tool-free connection of the sensors and preactuators in addition, the quality of the spring terminals avoids the need for periodic retightening vvhot swapping The digital modules offer includes: Two 100/0 V a digital input electronic modules, with or inputs A 100/10 V a digital input electronic module, with 6 inputs A 100/0 V a digital output electronic modules, with outputs Two 0 V c/0 V a digital output electronic modules, with or relay outputs Description TM5 SDppp digital modules comprise: 1 A bus base A mechanical locking lever for mounting/dismounting on a symmetrical rail On each side of the base, a bus expansion connection for the link with the previous controller or module A digital input or output electronic module 5 A channel and module diagnostics LED display block 6 A slot for labelling (label-holder) 7 A removable spring terminal block with locking lever and slots for coloured identifiers (1) Also sold in kit, see page

27 References I/O expansion modules Modicon TM5 Digital modules Device colour: black TM5 SDIpp TM5 SDOpp References Multivoltage digital input electronic modules Voltage 100/0 V a inputs Number and type of channels (1) Sold in lots of Unit b reference Weight b inputs 1b TM5 SDIA 0.05 inputs 1b TM5 SDIA /10 V 6 inputs 1b TM5 SDI6U 0.05 a inputs Digital output electronic modules 100/0 V a outputs x 1 A transistor outputs 1 TM5 SDOS V c/0 V a outputs x 5 A relay outputs, v NO/NC contact x 5 A relay outputs, v NO/NC contact Bus bases Power supply Characteristics Sold in lots of 1 TM5 SDOR b TM5 SDOR 0.05 b TM5 SDOR Unit b reference Weight b a 0 V 1b TM5 ACBM b TM5 ACBM TM5 ACBMpp TM5 ACTLC100 TM5 ACLPL10 TM5 ACTBpp TM5 ACTCH100 TM5 ACLPR10 Terminal blocks Use Description Sold in lots of Unit b reference Weight b For digital I/O 1 contacts 1b TM5 ACTB 0.05 electronic module, 0 V a power supply 10 TM5 ACTB Accessories Description Used for Colour Sold in lots of Plain text b cover holder (label-holder) Marking the terminal blocks on the I/O channels Plain text cover Locking plain text holder locking cover holder clip TM5 ACTCH100 (Order with plain text cover holder TM5 ACTCH100) Precut legend strips of paper Coloured b plastic b identifiers Metal tool Retaining plates for bus bases Plain text cover holder TM5 ACTCH100 Labelling 16 connection channel terminals Inserting/removing TM5 ACLITp1 identifiers Unit b reference Weight b Transparent 100 TM5 ACTCH Transparent 100 TM5 ACTLC White 100 TM5 ACTLS White 1 TM5 ACLITW Red 1 TM5 ACLITR Blue 1b TM5 ACLITB Black 1 TM5 ACLT Held on the left side White 10 TM5 ACLPL Held on the right side White 10 TM5 ACLPR Locking clips For modules Black 100 TM5 ACADL Digital I/O expansion module kit Description Composition Reference Weight b Kit including a TM5 SDOR + TM5 ACBM1 + TM5 ACTB TM5 SDORK digital output electronic module, a bus base and a terminal block (1) Source output: PNP output, sink output: NPN output. TM5 SDORK 5

28 Presentation I/O expansion modules Modicon TM5 common distribution modules Presentation TM5 SPppp common distribution modules make cabling more flexible by branching the various voltages needed to power the I/O expansion modules used. Each common distribution module consists of three parts to be ordered separately: vva common distribution electronic module vva bus base vva terminal block to be chosen according to the number of terminals These modules can be mechanically assembled before mounting on a symmetrical rail. These modules offer the following advantages: vvremovable terminal vvspring terminals which can be used for quick, tool-free connection of the sensors and preactuators in addition, the quality of the spring terminals avoids the need for periodic retightening vvhot swapping The power supply common modules offer includes four common distribution electronic modules which have a removable fuse. This offer is completed by a non-functioning dummy module TM5 SD000 which can be used to: vvincrease the flexibility in managing the various options for an installation: machine with or without temperature sensors for example. vvreserve a physical slot and a logical address on the backplane bus, for adding a functioning module at a later date: application-specific I/O expansion for example Description Common distribution modules comprise: 1 A bus base A mechanical locking lever for mounting/dismounting on a symmetrical rail On each side of the base, a bus expansion connection for the link with the previous controller or module A common distribution electronic module 5 A channel and module diagnostics LED display block 6 A slot for labelling (label-holder) 7 A removable spring terminal block with locking lever and slots for coloured identifiers 6

29 References I/O expansion modules Modicon TM5 common distribution modules Device colour: white TM5 SPDGppp References Common distribution electronic modules (1) Power supplyb type V c 1 common x 0 Vdc with 1 fuse Characteristics Reference Weight b 1 common x Vdc with 1 fuse 5 common x 0 Vdc 5 common x Vdc with 1 fuse 6 common x 0 Vdc 6 common x Vdc with 1 fuse Dummy electronic module TM5 SPDG1F 0.05 TM5 SPDD1F 0.05 TM5 SPDG5DF 0.05 TM5 SPDG6D6F 0.05 Characteristics Used for Reference Weight b Non-functioning Reservation of slots and logical addressv TM5 SD Bus bases Power supply Characteristics Sold in lots of Unit b reference Weight b V c 1 TM5 ACBM TM5 ACBM1110b 0.00 TM5 ACBMpp TM5 ACTBpp TM5 ACTLC100 TM5 ACLITW1 TM5 ACTCH100 TM5 ACLT1 Address setting 1 TM5 ACBM TM5 ACBM1510b 0.00 Terminal blocks Use Description Sold in lots Unit b Weight b of reference For common 6 contacts 1 TM5 ACTB distribution 10 TM5 ACTB electronic module, V c power 1 contacts 1 TM5 ACTB supply 10 TM5 ACTB Accessories Description Used for Colour Sold in lots Unit b Weight b of reference Plain text cover Marking the Transparent 100 TM5 ACTCH holder (labelholder) terminal blocks on the I/O channels Plain text cover holder locking clip Locking plain text cover holder Transparent 100 TM5 ACTLC (Order with plain text TM5 ACTCH100 cover holder TM5 ACTCH100) Precut legend strips of paper Coloured plastic b identifiers Metal tool Retaining plates for bus bases Plain text cover holder TM5 ACTCH100 Labelling 16 connection channel terminals White 100 TM5 ACTLS White 1 TM5 ACLITW Red 1 TM5 ACLITR Blue 1b TM5 ACLITB Inserting/removing TM5 ACLITp1 identifiers Black 1 TM5 ACLT Held on the left side White 10 TM5 ACLPL Held on the right White 10 TM5 ACLPR side Locking clips For modules Black 100 TM5 ACADL (1) Equipped with 5 x 0 internal fuse, slow-blow 6. A TM5 ACLPL10 TM5 ACLPR10 7

30 Selection guide I/O expansion modules Modicon TM5 Analog modulesv and Modicon TM5 Digital/Analog module Applications Type of expansion module 1 to 6 analog input channels Compatibility Modicon M58 logic controller, Modicon LMC058 motion controller Channel connection With removable spring terminal blocks (to be ordered separately) Analog inputs Number Type Voltage/current Pt100/Pt1000 temperature probe Range Vdc 0 0 ma/v 0 ma Vdc 0 0 ma Vdc 0 0 ma/v 0 ma Vdc 0 0 ma Resolution 1 bits + sign 15 bits + sign 1 bits + sign 15 bits + sign 16 bits Sampling period without filtering 00 µs 00 µs with filtering 1 ms 50 µs 1 ms 50 µs C Analog outputs Number Type Range Resolution Response time Digital inputs Number Nominal input voltage IEC/EN conformity Type of signal (1) Type of wiring Limit values Nominal input current Input impedance State 0 State 1 Digital outputs Number Nominal output voltage Output current per channel Output current per group of channels Type of signal (1) Type of wiring Limit values Short-circuit and overload protection Power supply Internal Isolation Channel-to-channel Non-isolated Between channel groups Channel-to-bus a 500 V RMS Type of electronic module TM5 SAIL TM5 SAIH TM5 SAIL TM5 SAIH TM5 SAIPH TM5 SAIPH Associated bus base () TM5 ACBM11, TM5 ACBM15 Associated terminal block () TM5 ACTB06, TM5 ACTB1 TM5 ACTB1 TM5 ACTB06, TM5 ACTB1 TM5 ACTB1 Page 1 (1) Source output: PNP output, sink output: NPN output. () to be ordered separately. 8 More technical information on

31 1 analog input channel and digital input channels 1 analog input channel and digital output channels to analog output channels With removable spring terminal blocks (to be ordered separately) J, K, S, N thermocouple Full bridge Strain Gauge Voltage/current Type J: C Type K: C Type S: C Type N: C Differential: Ω Vdc 0 0 ma/ 0 ma 16 bits bits 1 bits + sign 00 ms 1 ms max. 1 Voltage/current Voltage/current Vdc 0 0 ma Vdc 0 0 ma 1 bits 1 bits + sign 1 ms maxi 1 ms max. V c Type 1 Sink 1-wire c V. ma 7. kω c 5 V max. c 15 V min. V c 0.5 A 1 A max. Source 1-wire c V Yes Internal Internal Internal Internal Non-isolated Non-isolated Non-isolated Non-isolated a 500 V RMS a 500 V RMS a 500 V RMS a 500 V RMS TM5 SAITH TM5 SAI6TH TM5 SEAISG TM5 SMM6DL TM5 SAOL TM5 SAOH TM5 SAOL TM5 SAOH TM5 ACBM11, TM5 ACBM15 TM5 ACTB06, TM5 ACTB1 TM5 ACTB1 TM5 ACTB06, TM5 ACTB1 TM5 ACTB

32 Presentation, description I/O expansion modules Modicon TM5 Analog modules 1 Presentation TM5 SAIpp and TM5 SEIAISG analog modules are used to acquire various analog values encountered in industrial applications. TM5 SAOppp Analog output modules are used to control preactuators in physical units, such as variable speed drives or valves and applications where process control is required. The output current or voltage is proportional to the numerical value defined by the user program. On a controller stop, the outputs can be configured with fallback (set to the bottom scale value or held at their value). This function, with holding the value, is used when debugging the application or on a fault so as not to disturb the controlled process. 5 Each analog module consists of three parts to be ordered separately (1): vvan I/O electronic module vva bus base vva terminal block These modules can be mechanically assembled before mounting on a symmetrical rail. These modules offer the following advantages: vvremovable terminal vvspring terminals which can be used for quick, tool-free connection of the sensors and preactuators in addition, the quality of the spring terminals avoids the need for periodic retightening vvhot swapping The offer of 1 analog modules: Four electronic modules with or voltage/current inputs Two electronic modules with or Pt100/Pt1000 temperature probes Two electronic modules with or 6 J, K, S and N thermocouple inputs One electronic module with 1 Full-bridge strain gauge input Four electronic modules with or voltage/current outputs Depending on the application requirements, these electronic modules are available in 1, 16 or bit-resolution It is advisable to use the TMXMTGB earthing plate which simplifies connection of the analog sensor and actuator cable shielding. This shielding must be connected to the device's functional earth. Description Analog modules comprise: 1 A bus base A mechanical locking lever for mounting/dismounting on a symmetrical rail On each side of the base, a bus expansion connection for the link with the previous controller or module An analog input or output electronic module 5 A channel and module diagnostics LED display block 6 A slot for labelling (label-holder) 7 A removable spring terminal block with locking lever and slots for coloured identifiers (1) Also sold in kits, see page

33 References I/O expansion modules Modicon TM5 Analog modules Device colour: white TM5 SAIpp TM5 ACBMpp TM5 ACTLC100 TM5 ACLPL10 TM XMTGB TM5 SAOpp + + TM5 SAppK TM5 SAOpp TM5 ACTBpp TM5 ACTCH100 TM5 ACLPR10 References Analog input electronic modules Number and type of inputs Input range Resolution Reference Weight voltage/current inputs V DC, 0 0 ma/ 0 ma 1 bits + sign TM5 SAIL V DC, 0 0 ma 15 bits + sign TM5 SAIH 0.05 voltage/current inputs Vdc, 0 0 ma/ 0 ma 1 bits + sign TM5 SAIL V DC, 0 0 ma 15 bits + sign TM5 SAIH 0.05 Pt100/Pt1000 temperature probe C 16 bits TM5 SAIPH 0.05 inputs Pt100/Pt1000 temperature probe 16 bits TM5 SAIPH 0.05 inputs J, K, S, N thermocouple inputs Type J: C 16 bits TM5 SAITH J, K, S, N thermocouple inputs Type K: C Type S: C 16 bits TM5 SAI6TH 0.05 Type N: C 1 Full bridge strain gauge input Differential: Ω bits TM5 SEAISG 0.05 Analog output electronic modules Nber and type of O Output range Resolution Reference Weight voltage/current outputs V DC, 0 0 ma 1 bits + sign TM5 SAOL bits + sign TM5 SAOH 0.05 voltage/current outputs V DC, 0 0 ma 1 bits + sign TM5 SAOL bits + sign TM5 SAOH 0.05 Bus bases Power supply Characteristics Sold b in lots of Unit b reference Weight b V c 1 TM5 ACBM TM5 ACBM Address setting 1 TM5 ACBM TM5 ACBM Terminal blocks Use Type Sold b in lots of Unit b reference Weight b For analog I/O electronic module, V c power supply 6 contacts 1 TM5 ACTB TM5 ACTB contacts 1 TM5 ACTB TM5 ACTB Accessories Designation Used for Colour Sold in b lots of Unit b reference Weight b Plain text cover holder (labelholder) Marking the terminal Transparent 100 TM5 ACTCH blocks on the I/O channels Plain text cover holder locking clip Locking plain text cover Transparent 100 TM5 ACTLC (Order with plain text holder TM5 ACTCH100 cover holder TM5 ACTCH100) Precut legend strips of paper Plain text cover holder TM5 ACTCH100 White 100 TM5 ACTLS Coloured plastic identifiers Labelling 16 connection channel terminals White 1 TM5 ACLITW Red 1 TM5 ACLITR Blue 1 TM5 ACLITB Black 1 TM5 ACLT Metal tool Inserting/removing TM5 ACLITp1 identifiers Retaining plates for bus bases Held on the left side White 10 TM5 ACLPL Held on the right side White 10 TM5 ACLPR Locking clips For modules Black 100 TM5 ACADL Separate parts Designation Description Unit b Weight b TM00 RSRCEMC reference Earthing plate Support equipped with 10 male Faston connectors for connecting the cable shielding (via 6.5 mm connectors, not supplied) and the functional earths (FE) TM XMTGB 0.05 TM00 RSRCEMC Shielding connection clamps Sold in lots of 5 Attachment and earthing of the cable shielding. Pack of 5 clamps including 0 for Ø.8 mm cable and 5 for Ø 7.9 mm cable Mounting kit (Sold in lots of 5) For mounting the analog modules on a plate or panel TWD XMT Analog I/O expansion module kits Designation Description Reference Weight b Kits including an analog input or TM5 SAIL + TM5 ACBM11 + TM5 ACTB1 TM5 SAILK output electronic module, a bus base and a terminal block TM5 SAIH + TM5 ACBM11 + TM5 ACTB1 TM5 SAIHK TM5 SAOL + TM5 ACBM11 + TM5 ACTB1 TM5 SAOLK

34 Selection guide I/O expansion modules Modicon TM5 Expert modules Applications Upcounting, downcounting, period measurement, frequency meter, frequency gene rator, axis following with encoder Compatibility Modicon M58 logic controller, Modicon LMC058 motion controller Channel connection With removable spring terminal blocks (to be ordered separately) Number of counter channelsb 1 IEC/EN conformityb Type 1 Incremental Type of signal (1) Sink Sink Type of inputb 1-, - or -wire Nominal input voltageb V c V c asymmetrical Voltage limit valuesb V c Frequency per channelb 50 khz 100 khz Resolutionb 16/ bits Functionsb Event counting Interval measurement x V c auxiliary inputs V c encoder power supply Types of counter module TM5 SDIDF TM5 SE1IC010 Compatible bus base () Compatible terminal block () TM5 ACBM11, TM5 ACBM15 TM5 ACTB1 Page 5 (1) Source output: PNP output, sink output: NPN output. () To be ordered separately. More technical information on

35 Upcounting, downcounting, period measurement, frequency meter, frequency generator, axis following with encoder Modicon M58 logic controller, Modicon LMC058 motion controller With removable spring terminal blocks (to be ordered separately) 1 1 Incremental Incremental SSI absolute Sink RS, Sink Sink V c asymmetrical 5 V c symetrical 5 V c symetrical V c V c 100 khz 50 khz 1 MHz 16/ bits 16/ bits bits x V c auxiliary inputs V c encoder power supply x V c auxiliary inputs x V c auxiliary inputs TM5 SEIC010 TM5 SE1IC0505 TM5SE1SC10005 TM5 ACBM11, TM5 ACBM15 TM5 ACTB1 5

36 Presentation, description I/O expansion modules Modicon TM5 Expert modules Presentation TM5 SDI1DF and TM5 SEppppppp Expert modules for Modicon LMC058 motion controllers are used to count the pulses generated by a sensor or to process the signals from an incremental encoder, depending on the reference chosen. The extent of the high-speed counter module offer makes it possible to adapt the configuration to the machine's precise requirements: the five counter modules differ in their frequency and their functions. Expert electronic No. of Max. Integrated functions Signal modules channels frequency TM5 SDI1DFb 50 khz Event counting, interval Sink measurement TM5 SE1IC khz x V c auxiliary inputs Sink V c encoder power supply TM5 SEIC khz x V c auxiliary inputs Sink V c encoder power supply TM5 SE1IC khz x V c auxiliary inputs Sink c 5 V encoder power supply TM5 SE1SC MHz x V c auxiliary inputs c 5 V SSI encoder power supply Sink The function parameters are set by configuration using SoMachine software. 1 Each Expert module consists of three parts to be ordered separately: vvan electronic counter module vva bus base vva terminal block These modules can be mechanically assembled before mounting on a symmetrical rail. These modules offer the following advantages: vvremovable terminal vvspring terminals which can be used for quick, tool-free connection of the sensors and preactuators in addition, the quality of the spring terminals avoids the need for periodic retightening vvhot swapping Description TM5 Expert modules comprise: 1 A bus base A mechanical locking lever for mounting/dismounting on a symmetrical rail On each side of the base, a bus expansion connection for the link with the previous controller or module An electronic counter module 5 A channel and module diagnostics LED display block 6 A slot for labelling (label-holder) 7 A removable spring terminal block with locking lever and slots for coloured identifiers

37 References I/O expansion modules Modicon TM5 Expert modules Device colour: white References Expert electronic modules Counting frequency Number of channels 50 khz Event counting, interval measurement Function Reference Weight b TM5 SDIDF khz 1 x V c auxiliary inputs V c encoder power supply x V c auxiliary inputs V c encoder power supply TM5 SE1IC TM5 SEIC TM5 SDIDF TM5 ACBMpp TM5 ACTLC100 TM5 ACLITW1 TM5 SEppppppp TM5 ACTBpp TM5 ACTCH100 TM5 ACLT1 50 khz 1 x V c auxiliary inputs TM5 SE1IC0505 0,05 1 MHz 1 x V c auxiliary inputs TM5SE1SC ,05 Bus bases Power supply Characteristics Sold in lots of Unit b reference Weight b V c 1 TM5 ACBM TM5 ACBM Address setting 1 TM5 ACBM TM5 ACBM Terminal blocks Use Description Sold in lots of Unit b reference Weight b For electronic 1 contacts 1 TM5 ACTB counter module powered 10 TM5 ACTB with V c Accessories Designation Used for Colour Sold in lots of Plain text cover holder (label-holder) Marking the terminal blocks on the I/O channels Plain text cover Locking plain text holder locking cover holder clip TM5 ACTCH100 (Order with plain text cover holder TM5 ACTCH100) Precut legend strips of paper Plain text cover holder TM5 ACTCH100 Coloured plastic blabelling 16 identifiers connection channel terminals Metal tool Retaining plates for bus bases Inserting/removing TM5 ACLITp1 identifiers Unit b reference Weight b Transparent 100 TM5 ACTCH Transparent 100 TM5 ACTLC White 100 TM5 ACTLS White 1 TM5 ACLITW Red 1 TM5 ACLITR Blue 1b TM5 ACLITB Black 1 TM5 ACLT Held on the left side White 10 TM5 ACLPL Held on the right side White 10 TM5 ACLPR Locking clips For modules Black 100 TM5 ACADL TM5 ACLPL10 TM5 ACLPR10 TM5 ACADL100 5

38 Presentation I/O expansion modules Modicon TM5 power distribution modules Presentation TM5 SPpp power distribution modules are intended to supply power to the I/O modules and/or the TM5 bus. Each power distribution module consists of three parts to be ordered separately: vva power distribution electronic module vva bus base vva terminal block These modules can be mechanically assembled before mounting on a symmetrical rail. These modules offer the following advantages: vvremovable terminal vvspring terminals which can be used for quick, tool-free connection of the sensors and preactuators in addition, the quality of the spring terminals avoids the need for periodic retightening Four power distribution modules are available Description Power distribution modules comprise: 1 A bus base A mechanical locking lever for mounting/dismounting on a symmetrical rail On each side of the base, a bus expansion connection for the link with the previous controller or module A power distribution electronic module 5 A channel and module diagnostics LED display block 6 A slot for labelling (label-holder) 7 A removable spring terminal block with locking lever and slots for coloured identifiers 6

39 References I/O expansion modules Modicon TM5 power distribution modules Device colour: grey References Power distribution electronic modules Input power supply Used for Fuse Reference Weight b V c Supplying power to the I/O modules in V c Total I max: 10 A TM5 SPS A internal fuse TM5 SPS1F 0.00 TM5 SPpp Supplying power vvto the I/O modules v in V c vvand the TM5 bus v (Bus power supply: 7 W) TM5 SPS A internal fuse TM5 SPSF 0.00 Bus bases Power supply Characteristics Sold in lots of V c Isolated on the left on the power supply to the I/O modules in V c Unit b reference Weight b 1 TM5 ACBM01R TM5 ACBM01R Isolated on the left on the power supply to the I/O modules in V c Address setting 1 TM5 ACBM05R TM5 ACBM05R TM5 ACBMpp TM5 ACTBpp TM5 ACTLC100 TM5 ACTCH100 Terminal block Use Characteristics Reference Weight b For power distribution electronic module V c 1 contacts TM5 ACTB1PS 0.00 Accessories Description Used for Colour Sold in lots Unit b Weight b of reference Plain text cover Marking the terminal Transparent 100 TM5 ACTCH holder (label-holder) blocks on the I/O channels Plain text cover Locking plain text Transparent 100 TM5 ACTLC holder locking clip cover holder TM5 ACTCH100 (Order with plain text cover holder TM5 ACTCH100) Precut legend strips of paper Plain text cover holder TM5 ACTCH100 Coloured plastic blabelling 16 identifiers connection channel terminals Metal tool Retaining plates for bus bases Inserting/removing TM5 ACLITp1 identifiers White 100 TM5 ACTLS White 1 TM5 ACLITW Red 1 TM5 ACLITR Blue 1b TM5 ACLITB Black 1 TM5 ACLT Held on the left side White 10 TM5 ACLPL Held on the right side White 10 TM5 ACLPR Locking clips For modules Black 100 TM5 ACADL TM5 ACLITW1 TM5 ACLT1 TM5 ACLPL10 TM5 ACLPR10 TM5 ACADL100 7

40 Presentation I/O expansion modules Modicon TM5 Transmitter and Receiver modules 1 Presentation LMC058 motion controllers offer the possibility of creating IP 0 islands of distributed I/O via the TM5 expansion bus. This makes it possible to: -- Adapt the architecture as closely as possible to the machine topology -- Reduce the wiring costs by minimizing the distance between the modules and the sensors/preactuators -- Take full advantage of the TM5 expansion bus exchange performance -- Save the cost of a fieldbus connection In addition, irrespective of the expansion module local or remote slot, the modules remain synchronized due to use of the same expansion bus. Modicon TM5 Remote modules are needed to: vvincrease the number of remote I/O on LMC058 motion controller beyond 100 m vvexchange incoming and outgoing data produced by the I/O expansion modules vvguarantee the performance of data exchanges 5 IP 0 distributed I/O island IP 67 distributed I/O island Three remote modules are available: vvthe TM5 SBET1 electronic module: transmitter (1), white, for data transmission between IP 0 islands vvthe TM5 SBET7 electronic module: transmitter (), white, for data transmission from an IP 0 island to an IP 67 island (1) via a TM7 expansion bus (5) vvtm5 SBER electronic modules: receiver (), grey like all the power distribution modules The transmitter (1) and receiver () modules are physically linked by the remote connection cable () TCS XCNNXNX100. The maximum distance between islands is 100 m and it is possible to connect up to 5 remote islands. Each remote module consists of three parts to be ordered separately: vvan electronic module, either transmitter or receiver vva bus base vva connection block These modules can be mechanically assembled before mounting on a symmetrical rail. These modules offer the following advantages: vvremovable connector vvspring terminals which can be used for quick, tool-free connection of the sensors and preactuators. In addition, the quality of the spring terminals avoids the need for periodic retightening Description Transmitter and receiver modules comprise: 1 A bus base A mechanical locking lever for mounting/dismounting on a symmetrical rail On each side of the base, a bus expansion connection for the link with the previous controller or module A remote I/O electronic module, either transmitter or receiver 5 A channel and module diagnostics LED display block 6 A slot for labelling (label-holder) 7 A removable spring terminal block with locking lever and slots for coloured identifiers (1) IP 67 islands. Composition: TM7 blocks and TM7 expansion bus. See page 0. 7 Transmitter module Receiver module 8

41 References I/O expansion modules Modicon TM5 Transmitter and Receiver modules TM5 SBET1 TM5 SBET7 TM5 ACBM1p TM5 ACTBpp TM5 ACTLC100 TM5 ACTCH100 TM5 ACLITW1 TM5 ACLT1 TM5 SBER TM5 ACBM0pR TM5 ACTB1PS References Remote I/O electronic modules Description Characteristics Reference Weight b Transmitter module Electronic module for data transmission between IP 0 I/O islands (1) Module colour: white Electronic module for data transmission between IP 0 I/O island and IP 67 I/O island () Module colour: white Includes the power supply for the TM7 expansion modules () TM5 SBET TM5 SBET Receiver module Data reception electronic module TM5 SBER 0.05 Power distribution module for electronic modules and the TM5 bus, V c power supply Module colour: grey Expansion bus Description Usage Length Reference Weight b Remote Bus extension by linking 100 m TCS XCNNXNX connection cable transmitter and receiver modules Bus bases Power supply For use with Sold in lots of TM5 SBET1 and TM5 SBET7 transmitter modules TM5 SBET1 and TM5 SBET7 transmitter modules with address setting Unit b reference Weight b 1 TM5 ACBM TM5 ACBM TM5 ACBM TM5 ACBM V c TM5 SBER receiver module 1 TM5 ACBM01R TM5 ACBM01R TM5 SBER receiver module, with address setting Terminal blocks For use b Characteristics with Transmitter module TM5 SBET1 Transmitter modules TM5 SBET1 and TM5 SBET7 Receiver module TM5 SBER 1 TM5 ACBM05R TM5 ACBM05R Sold in lots of Unit b reference Weight b 6 contacts 1 TM5 ACTB TM5 ACTB contacts 1 TM5 ACTB TM5 ACTB contacts 1 TM5 ACTB1PS 0.00 Accessories Description Used for Colour Sold in lots of Plain text cover holder b (label-holder) Plain text cover Locking plain text holder locking clip cover holder (Order with plain TM5 ACTCH100 text cover holder TM5 ACTCH100) Precut legend strips of paper Coloured plastic b identifiers Metal tool Retaining plates for bus bases Unit b reference Weight b Marking the Transparent 100 TM5 ACTCH connection blocks on the I/O channels Plain text cover holder TM5 ACTCH100 Marking the 16 connection channel terminals Inserting/removing TM5 ACLITp1 identifiers Transparent 100 TM5 ACTLC White 100 TM5 ACTLS White 1 TM5 ACLITW Red 1 TM5 ACLITR Blue 1 TM5 ACLITB Black 1 TM5 ACLT Held on the left side White 10 TM5 ACLPL Held on the right side White 10 TM5 ACLPR Locking clips For modules Black 100 TM5 ACADL TM5 ACLPL10 TM5 ACLPR10 TM5 ACADL100 (1) IP 0 I/O islands, see page 58. () IP 67 I/O islands, see page 0. 9

42 Presentation I/O expansion modules Modicon TM7 blocks Presentation To enhance its Flexible machine Control concept, Schneider Electric offers Modicon TM7 IP 67 blocks for mounting outside electrical cabinets, directly on the installation. The IP 67 protection of these blocks enables them to be used within processes or machines in harsh environments (splashing water, oil, dust, etc.). They have the following characteristics: Dust and damp proof Robust and compact Rapid wiring, economical to use 1 a IP 67 distributed I/O island b c c c c Inputs/outputs Digital I/O expansion block Analog I/O expansion block 1 Modicon LMC058 motion controller: CANopen bus masters + transmitter module TM5SBET7 (a) (1). IP 67 distributed I/O islands. Composition: TM7 expansion bus cable (b) + TM7 digital/analog I/O expansion blocks (c). Modicon TM7 block offer Modicon TM7 IP 67 blocks are available in various compositions and for different functions. Digital blocks The offer comprises: vvthree input blocks vvthree configurable I/O blocks vvone output block Analog blocks The offer comprises: vvtwo expansion blocks with inputs for connecting sensors vvtwo expansion blocks with outputs for connecting actuators vvtwo mixed expansion blocks with inputs and outputs vvtwo expansion blocks with resistive temperature probe or thermocouple temperature measurement channels Power distribution block A power distribution block is available as an option to supply I/O expansion blocks on the TM7 expansion bus. This power distribution block is necessary to avoid voltage drops in the following situations: vvwith a TM7 NCOM08B CANopen interface block followed by () TM7 I/O expansion blocks vvwith a TM5SBET7 transmitter module (1) followed by 6 () TM7 I/O expansion blocks (mounted vertically) vvwith a TM7 NCOM16A/16B CANopen interface block followed by 18 () TM7 I/O expansion blocks Note: These limits must be weighted according to the cable lengths. Consult the SPIG (System Planning and Installation Guide) for the Modicon TM7 IP 67 block offer on Power distribution block Connection accessories A range of cables and connectors is available for connecting the: vvcan bus vvtm7 expansion bus vvi/o vv V c power supplies on TM7 expansion blocks CANopen interface blocks with digital I/O (see page 6) The interface I/O block offer comprises IP 67 blocks that connect to a CANopen bus and have digital channels that can be configured as inputs or outputs, including: vva CANopen interface block with 8 configurable I/O for connection via M8 connector vvtwo CANopen interface blocks with 16 configurable I/O (1) TM5 transmitter (see page 8). () Minimum number. 0

43 Presentation (continued) I/O expansion modules Modicon TM7 blocks Communication bus status LED Channel status LED Power supply status LED Diagnostics functions The diagnostic monitoring of faults is indicated by LEDs on CANopen interface I/O blocks, expansion blocks and power distribution blocks and informs the control system (LMC058 Motion controller, or M0 or Premium automation platforms) via the TM7 bus. Each Modicon TM7 block has LEDs To display the status of the TM7 bus, the channel and the power supply For quick, precise location of a fault There are several levels of diagnostics: Diagnostics per channel: vvstate of inputs vvstate of outputs Diagnostics per expansion block: vvsensor/actuator power supply present vvundervoltage fault on the I/O power supply vvanalog input diagnostics vvshort-circuit or overload on one or more digital outputs Communication bus diagnostics: vvon CAN bus (CANopen interface I/O block) vvon TM7 expansion bus (CANopen interface I/O block and I/O expansion blocks) Diagnostics of the power supply via the TM7 bus (expansion block only) Specifications Conformity with standards IEC Product certifications Temperature Operation C ( F) Relative humidity Storage Degree of pollution conforming to IEC 6066 Degree of protection conforming to IEC IP 67 e, curus, GOST-R and c-tick, ATEX (II g EEx na II T5, IP 67, Ta = 0 60 C) C ( F) 5 95% (without condensation) Altitude Operation m ( ft.) (1) Vibration resistance conforming to IEC Class 5M Storage DIN rail mounted Shock resistance conforming to IEC Class 5M m ( ft.) Connectors Type M8 and/or M1 Number of operations Electromagnetic compatibility Electrostatic discharges conforming to IEC/EN Electromagnetic fields conforming to IEC/EN Fast transients conforming to IEC/EN Immunity to overvoltages, V c circuit conforming to IEC/EN Induced magnetic fields conforming to IEC/EN Conducted emissions conforming to EN (IEC/CISPR11) Radiated emissions conforming to EN (IEC/CISPR11) 7.5 mm (0.95 in.)...8 Hz fixed amplitude 0 m/s ( gn) Hz fixed acceleration 0 m/s ( gn) Hz fixed acceleration 00 m/s (0 gn) for 11 ms, 1/ sine wave, type 1 shock 50 min. ± 8 kv, criterion B (air discharge) ± kv, criterion B (direct discharge) 10 V/m, amplitude modulation 80% at 1 khz (80 MHz... GHz) 1 V/m (...7 GHz) Supply: kv, criterion B I/O: 1 kv, criterion B Shielded cable: 1 kv, criterion B Repetition frequency: 5 and 100 khz Supply: vv1 kv (1 Ω), criterion B in common mode vv0.5 kv ( Ω), criterion B in differential mode Unshielded links: vv1 kv ( Ω), criterion B in common mode vv0.5 kv ( Ω), criterion B in differential mode Shielded links: vv1 kv (1 Ω), criterion B in common mode vv0.5 kv ( Ω), criterion B in differential mode Line supply, I/O signal connections > 10 m (.8 ft.) Functional earth connection: 10 Vrms, criterion A, amplitude modulation 80% at 1 khz ( MHz) khz, peak 79 db μv 500 khz...0 MHz, peak 7 db μv MHz, 10 m (.8 ft) at 0 db (μv/m) 0 MHz...1 GHz, 10 m (.8 ft) at 7 db (μv/m) (1) Temperature reduction of 0.5 C (.9 F) for every additional 100 m (8 ft.) altitude above 000 m (6560 ft.). Refer to the instruction sheet for each product, downloadable from 1

44 Selection guide I/O expansion modules Modicon TM7 blocks: Digital blocks Applications Digital I/O expansion blocks Degree of protection IP 67 IP 67 IP 67 Type of housing Plastic Plastic Plastic Modularity (number of channels) Max. number of digital channels Digital inputs Digital outputs Digital inputs Voltage/current V c/7 ma V c/7 ma V c/7 ma Type Sink (1) Sink (1) Sink (1) IEC conformity Type 1 Type 1 Type 1 Digital outputs Voltage Type Current per output Current per expansion block Sensor/actuator power supply Voltage V c V c V c Max. current 500 ma for all channels 500 ma for all channels 500 ma for all channels Protection against Overloads, short-circuits and reverse polarity Overloads, short-circuits and reverse polarity Overloads, short-circuits and reverse polarity Connection TM7 expansion bus Digital I/O channels Expansion block power supply Bus input connector B-coded -way male M1 B-coded -way male M1 B-coded -way male M1 Bus output connector B-coded -way female M1 B-coded -way female M1 B-coded -way female M1 Sensor connectorv -way female M8,v 1 channel per connector -way female M8, v 1 channel per connector Actuator connectorv A-coded 5-way female M1, channels per connector Input connectorv -way male M8 -way male M8 -way male M8 Output connectorv -way female M8 -way female M8 -way female M8 Diagnostics By expansion block Yes Yes Yes By channel Yes Yes Yes By communication on TM7 bus Yes Yes Yes Type of expansion block TM7 BDI8B TM7 BDI16B TM7 BDI16A Pages (1) Sink inputs: positive logic () Source outputs: positive logic Further technical information is available at

45 IP 67 IP 67 IP 67 IP 67 Plastic Plastic Plastic Plastic software-configurable 0 16 software-configurable 0 16 software-configurable software-configurable 0 16 software-configurable 0 16 software-configurable V c/. ma V c/. ma V c/. A max. Sink (1) Sink (1) Sink (1) Type 1 Type 1 Type 1 V c V c V c V c Transistor/Source () Transistor/Source () Transistor/Source () Transistor/Source () A max. 0.5 A max. 0.5 A max. 0.5 A max. 8 A max. A max. 8 A max. 8 A max. V c V c V c V c 500 ma for all channels 500 ma for all channels 500 ma for all channels 500 ma for all channels Overloads, short-circuits and reverse polarity Overloads, short-circuits and reverse polarity Overloads, short-circuits and reverse polarity Overloads, short-circuits and reverse polarity B-coded -way male M1 B-coded -way male M1 B-coded -way male M1 B-coded -way male M1 B-coded -way female M1 B-coded -way female M1 B-coded -way female M1 B-coded -way female M1 -way female M8, 1 channel per connector -way female M8, 1 channel per connector -way female M8, 1 channel per connector A-coded 5-way female M1, channels per connector 5-way female M1, channels per connector -way male M8 -way male M8 -way male M8 -way male M8 -way female M8, 1 channel per connector -way female M8, 1 channel per connector -way female M8 -way female M8 -way female M8 -way female M8 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes TM7 BDO8TAB TM7 BDM8B TM7 BDM16A TM7 BDM16B

46 Description I/O expansion modules Modicon TM7 blocks: Digital blocks 1 (bus IN) 1 (bus OUT) Description Digital I/O expansion blocks 8-channel digital I/O expansion blocks have the following on the front panel: 1 A male M1 connector (bus IN) and a female M1 connector (bus OUT) for connecting the TM7 expansion bus A slot for the expansion block label (1) Two bus diagnostic LEDs Eight female M8 connectors for connecting sensors and actuators with LEDs for indicating channel status 5 Two LEDs indicating the status of the sensor and actuator V c power supplies 6 Two M8 connectors for connecting the V c sensor and actuator power supplies: male for PWR IN, female for PWR OUT 7 Fixing using two Ø screws (not supplied) and connection of the functional earth when fixing the block on a metal support 1 (bus IN) 1 (bus IN) 16-channel digital I/O expansion blocks have the following on the front panel: 1 A male M1 connector (bus IN) and a female M1 connector (bus OUT) for connecting the TM7 expansion bus A slot for the expansion block label (1) Two bus diagnostic LEDs Eight M1 connectors ( channels per connector) or sixteen M8 connectors for connecting sensors and actuators with LEDs for indicating channel status 5 Two LEDs indicating the status of the sensor and actuator V c power supplies 6 Two M8 connectors for connecting the V c sensor and actuator power supplies: male for PWR IN, female for PWR OUT 7 Fixing using two Ø screws (not supplied) and connection of the functional earth when fixing the block on a metal support (1) Label-holder supplied with IP 67 block (bus IN) 1 (bus IN) 5 6 7

47 References I/O expansion modules Modicon TM7 blocks: Digital blocks Digital I/O expansion blocks Max. no. b of channels Number, type of inputs (1) Number, type b of outputs () Sensor and actuator connection 8 input 8, sink () 8 x female M8 connectors Communication bus Reference Weight b TM7 bus TM7 BDI8B TM7 BDI8B, TM7 BDO8TAB, TM7 BDM8B 16 input 16, sink () 16 x female M8 connectors TM7 bus TM7 BDI16B , sink () 8 x female M1 connectors TM7 bus TM7 BDI16A output 8, transistor/ source (), A max. 8 x female M8 connectors TM7 bus TM7 BDO8TAB TM7 BDM16B, TM7 BDI16B 8b configurable b I/O 0...8, sink () 0...8, transistor/ source (), 0.5 A max. 8 x female M8 connectors TM7 bus TM7 BDM8B configurableb I/O , sink () , transistor/ source (), 0.5 A max. 8 x female M1 connectors TM7 bus TM7 BDM16A 0.0 TM7 BDI16A, TM7 BDM16A 16 x female M8 connectors TM7 bus TM7 BDM16B 0.0 (1) V c IEC type 1 () V c () Sink inputs: positive logic () Source outputs: positive logic Architecture, Connecting cables See page 68 Connection accessories See page 70 Separate parts See page 71 Configuration software SoMachine software, see page 76 Performance distributed I/O configuration software, please consult our site 5

48 Selection guide I/O expansion modules Modicon TM7 blocks: Analog blocks Applications b Analog I/O expansion blocks Degree of protection IP 67 IP 67 IP 67 Type of housing Plastic Plastic Plastic Modularity (number of channels) Max. number of analog channels Analog inputs Temperature inputs Analog outputs Inputs Type Voltage V c Current 0 0 ma Pt 100 temperature probe, Pt 1000 temperature probe, KTY 10 silicon temperature probe, KTY 8 silicon temperature probe, Resistance Ohm Resolutionv 11 bits + sign 1 bits 16 bits Analog outputs Typev Resolutionv Current per expansion blockv Sensor/actuator power supply Voltage V c V c Max. current 500 ma for all channels 500 ma for all channels Protection against Overloads, short-circuits and reverse polarity Overloads, short-circuits and reverse polarity Connection TM7 expansion v bus Analog I/O channels Bus input connector Bus output connector Sensor connector -way male M1 B-coded -way female M1 B-coded 5-way female M1 A-coded -way male M1 B-coded -way female M1 B-coded 5-way female M1 A-coded Actuator connector -way male M1 B-coded -way female M1 B-coded 5-way female M1 A-coded Expansion block power supply Input connector -way male M8 -way male M8 -way male M8 Output connector -way female M8 -way female M8 -way female M8 Diagnostics By expansion block Yes Yes Yes By channel Yes Yes Yes By communication on TM7 bus Yes Yes Yes Type of expansion block TM7 BAIVLA TM7 BAICLA TM7 BAITLA Pages 8 6 Further technical information is available at

49 IP 67 IP 67 IP 67 IP 67 IP 67 Plastic Plastic Plastic Plastic Plastic J, K, S thermocouple Voltage µv Voltage V c Current 0 0 ma 16 bits 11 bits + sign 1 bits Voltage V c Current 0 0 ma Voltage V c Current 0 0 ma 11 bits + sign 1 bits 11 bits + sign 1 bits V c V c V c V c 500 ma for all channels 500 ma for all channels 500 ma for all channels 500 ma for all channels Overloads, short-circuits and reverse polarity -way male M1 B-coded -way female M1 B-coded -way male M1 B-coded -way female M1 B-coded Overloads, short-circuits and reverse polarity -way male M1 B-coded -way female M1 B-coded Overloads, short-circuits and reverse polarity -way male M1 B-coded -way female M1 B-coded Overloads, short-circuits and reverse polarity -way male M1 B-coded -way female M1 B-coded A-coded 5-way female M1 A-coded 5-way female M1 A-coded 5-way female M1 A-coded 5-way female M1 A-coded 5-way female M1 A-coded 5-way female M1 A-coded 5-way female M1 -way male M8 -way male M8 -way male M8 -way male M8 -way male M8 -way female M8 -way female M8 -way female M8 -way female M8 -way female M8 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes TM7 BAIPLA TM7 BAOVLA TM7 BAOCLA TM7 BAMVLA TM7 BAMCLA 8 7

50 Description, references I/O expansion modules Modicon TM7 blocks: Analog blocks 1 (bus IN) 1 (bus OUT) Description Analog I/O expansion blocks Analog I/O expansion blocks have the following on the front panel: 1 A male M1 connector (bus IN) and a female M1 connector (bus OUT) for connecting the TM7 expansion bus A slot for the expansion block label (1) Two bus diagnostic LEDs Four female M1 connectors for connecting sensors and/or actuators with LEDs for indicating channel status 5 Two LEDs indicating the status of the sensor and actuator V c power supplies 6 Two M8 connectors for connecting the V c sensor and actuator power supplies: male for PWR IN, female for PWR OUT 7 Fixing using two Ø screws (not supplied) and connection of the functional earth when fixing the block on a metal support (1) Label-holder supplied with IP 67 block. Analog I/O expansion blocks Max. no. binput b of range channels Output b range Resolution Sensor and actuator connection input Voltage 11 bits + sign female M1 connectors Communication bus Reference Weight TM7 bus TM7 BAIVLA 0.00 Current 0 0 ma 1 bits female M1 connectors TM7 bus TM7 BAICLA 0.00 TM7 BAIpLA, TM7 BAOpLA, TM7 BAMpLA Pt 100, Pt 1000 temperature probe KTY 10, KTY 8 silicon temperature probe Resistance Ω J, K, S thermocouple Voltage µv 16 bits female M1 connectors 16 bits female M1 connectors TM7 bus TM7 BAITLA 0.00 TM7 bus TM7 BAIPLA 0.00 output Voltage V c 11 bits + sign female M1 connectors TM7 bus TM7 BAOVLA 0.00 Current 0 0 ma 1 bits female M1 connectors TM7 bus TM7 BAOCLA 0.00 input + output Voltage V c Voltage V c 11 bits + sign female M1 connectors TM7 bus TM7 BAMVLA 0.00 Current 0 0 ma Current 0 0 ma 1 bits female M1 connectors TM7 bus TM7 BAMCLA 0.00 Architecture, Connecting cables See page 68 Connection accessories See page 70 Separate parts See page 71 Configuration software SoMachine software, see page 76 Performance distributed I/O configuration software, please consult our site 8

51 Description, references I/O expansion modules Modicon TM7 blocks: Power distribution block 1 (bus IN) 1 (bus OUT) 5 6 Description Power distribution block The power distribution block has the following on the front panel: 1 A male M1 connector (bus IN) and a female M1 connector (bus OUT) for connecting the TM7 expansion bus A slot for the power distribution block label (1) Two TM7 bus diagnostic LEDs Two LEDs indicating the status of the sensor and actuator V c power supplies 5 Two M8 connectors for connecting the V c sensor and actuator power supplies: male for PWR IN, female for PWR OUT 6 Fixing using two Ø screws (not supplied) and connection of the functional earth when fixing the block on a metal support (1) Label-holder supplied with IP 67 block. Power distribution block Function Connection Communication Reference bus V c/15 W power supply for I/O expansion blocks on the TM7 expansion bus Supply: xm8 connectors, 1 male and 1 female TM7 bus: xm1 connectors, v 1 male and 1 female Weight TM7 bus TM7 SPS1A TM7 SPS1A Architecture, Connecting cables See page 66 Connection accessories See page 70 Separate parts See page 71 Configuration software SoMachine software, see page 76 Performance distributed I/O configuration software, please consult our site 9

52 Presentation, description Communication Modicon TM5 communication module v for connection to the Profibus DP fieldbus Presentation Profibus DP (Decentralized Peripherals) Profibus (Process Field Bus) is a fieldbus for controlling decentralized sensors, actuators or PLCs via a central master controller. Profibus DP busv master PLC Profibus DP fieldbus Magelis XBT Modicon LMC058v + TM5 PCDPS (Profibus slave) ATV 1 TeSys U Connectable devices The following Schneider Electric devices can be connected to this bus: Modicon LMC 058LF and LMC 058LF motion controllers equipped with the TM5 PCDPS communication module TeSys U and TeSys T starter-controllers Momentum and Modicon STB distributed I/O Altivar 1/61/71 variable speed drives for asynchronous motors Lexium 05 and 15 servo drives for brushless motors Altistart ATS 8 soft start-soft stop units And any third-party device compatible with Profibus DP standard profiles. or Profibus communication module The TM5 PCDPS communication module is designed for LMC 058LFp motion controllers and is installed in one of the two free PCI slots. The TM5 PCDPS communication module is used to configure the connection as a slave on the Profibus DP fieldbus. Note: The maximum number of communication modules is two (see page 5) with a single TM5 PCDPS Profibus DP slave communication module. TM5 PCDPS communication module: For mounting on one of the two free PCI slots on an LMC058 Motion controller 1 Description The TM5 PCDPS communication module features: 1 A locking clip for mounting/removing the module onto/from the logic controller or motion controller A LED display block for the module channels and diagnostics A connector for linking the logic controller or motion controller A SUB-D connector (male 9-way) for connection to the Profibus fieldbus 50

53 References Communication Modicon TM5 communication module v for connection to the Profibus DP fieldbus References Modicon TM5 communication module Description For use with Profile Built-in port Reference Weightb Communication module for Profibus DP ( I/O data bits) Motion controllers: vvlmc 058LF vvlmc 058LF V1 slave SUB-D connector v (male 9-way) TM5 PCDPS 0.06 TM5 PCDPS Profibus DP fieldbus connection components Description Length Item no. Reference Weightb Profibus DPb connection cables 100 m 1 TSX PBS CA m 1 TSX PBS CA 00 Description Type Item no. Reference Weightb Remote I/O on b Profibus DP fieldbus Modicon STB v network interface module STB NDP NAD Connectors for remote I/O communication module Line terminator 90 NAD In-line connector 90 NAD In-line connector v and terminal port 90 NAD

54 Connections Communication Modbus and Character mode serial link Modbus cabling system Non-isolated link (Modicon M58, LMC058 master) Isolated link (Modicon M58, LMC058 master) or Magelis XBT 6 Magelis STU Phaseo power supply 7 5 Modicon M58/ Modicon LMC058 TeSys U ATV 1 Modicon M58/ Modicon LMC058 ATV 1 TeSys U Twido slave or Magelis XBT Modicon M58 + TM5 PCRSp Modicon M58 + TM5 PCRSp - Length of cables between Modicon M58 and Altivar: y 0 m max. - Total length of cables between isolation boxes 1: y 1000 m - Length of tap cables, 5 or 6: y 10 m g Line polarization active b Line termination 5

55 References Communication Modbus and Character mode serial link TWD XCA ISO TWD XCA TRJ LU9 GC TSX SCA 50 XGS Z References Extension and adaptation elements, cables and cordsets for RS 85 serial link Designation Description No. Length Unit b reference Isolation box b Screw terminal block for trunk cable x RJ5 connectors for tap-off Junction box 1 RJ5 for trunk cable x RJ5 for tap-off Weight - Isolation of the RS85 link (1) - Line termination (RC 10 Ω, 1 nf) - Line pre-polarization ( R 60 Ω), Power supply V [DC symbol] (screw terminal block) or 5 V [DC symbol] (via RJ5), Mounting on 5 mm 5 1 TWD XCA ISO Line termination (RC 10 Ω, 1 nf) TWD XCA TRJ Line pre-polarization ( R 60 Ω), Mounting on 5 mm 5 Modbus splitter box Mounting on 5 mm 5 on plate or panel ( x Ø LU9 GC Screw terminal block for trunk cable mm screws) 10 x RJ5 for tap-off T-junction boxes x RJ5 for trunk cable Passive T-junction box 1 integrated cable with RJ5 connector for tap-off dedicated to Altivar variable speed drive - 1-channel line extension and tap-off on screw terminal block - Line termination 0. m VW A8 06 TF0 1 m VW A8 06 TF10 TSX SCA RS C/RS 85 line converter - Max. data rate 19. Kbps XGS Z No modem signals V c/0 ma power supply, Mounting on 5 mm 5 RS 85 double shielded Modbus serial link, supplied without connector 100 m TSX CSA twisted pair trunk cables 00 m TSX CSA m TSX CSA Modbus RS 85 cordsets x RJ5 connectors 0. m VW A8 06 R m VW A8 06 R m VW A8 06 R x RJ5 connector and 1 m TWD XCA FJ end with flying leads m VW A8 06 D x mini-din connector for Twido controller and 1 0. m TWD XCA RJ x RJ5 connector 1 m TWD XCA RJ m TWD XCA RJ x mini-din connector for Twido controller and m TWD XCA RJP x RJ5 connector () () 1 x mini-din connector for Twido controller and 1 0. m TWD XCA RJP0P 0.07 x RJ5 connectorv Dedicated to Programming protocol () () 1 mini-din connector for Twido controller and 1 1 m TWD XCA FD end with flying leads 10 m TSX CX Cordsets Modicon M58 (SL1, SL) to Magelis display unit and terminal Cordset for Magelis Small Panel display unit and terminal Line terminator x RJ5 connectors XBT N00/R00 XBT RT500/511 XBT GT11pp/15 1 x RJ5 connector and 1 x 5-way SUB-D connector 1 x RJ5 connector and 1 x 9-way SUB-D connector Small Panel XBT N01/10 XBT R10/11 Advanced Panel XBT GTpp0 70 XBT GKppp0 x RJ5 connectors Small Panel XBT N00/ R00 XBT RT500/511 For RJ5 connector R = 10 Ω, C = 1 nf Sold in lots of 7.5 m XBT Z , 7.5 m XBT Z m XBT Z m VW A8 06 R VW A8 06 RC 0.00 Cordsets for RS serial link Designation Description No. Length Reference Weight Cordset forb DTE terminal (printer) (5) Cordset for b DCE terminal b (modem, converter) Serial link for DTE equipment () 1 x RJ5 connector and 1 x 9-way female SUB-D connector 8 m TCS MCN MFC Serial link for DCE 8 m TCS MCN MMS x RJ5 connector and 1 x 9-way male SUB-D connector (1) Line isolation recommended for line distances > 10 m. () Forces configuration of the Twido controller built-in RS 85 port with the TwidoSuite programming protocol parameters. () Carries the 5 V c voltage (supplied by the Twido controller built-in RS 85 port) required by the TWD XCA ISO isolation box, thus avoiding the need for a V c external power supply. () Allows the Twido controller built-in RS 85 port to be used with the parameters described in the configuration. (5) If the terminal is equipped with a 5-way SUB-D connector, you will also need to order the 5-way female/9-way male SUB-D adaptor TSX CTC 07. 5

56 Presentation, description Communication Modicon TM5 communication modules for Modbus serial link Presentation TM5 PCRSp communication modules are designed for LMC 058LF and LMC 058LF motion controllers, and are installed in one of the two free PCI slots in. or TM5 PCppp communication modules can be used to configure one or two additional Modbus or ASCII serial links as RS or RS85. Nota: the maximum number of communication modules is. TM5 PCRSp communication module: for mounting the two free PCI slots in the LMC058 Motion controller Modbus and Character mode serial links Cabling system: see page 5. 1 Description TM5 PCRSp communication modules comprise: 1 A locking clip for mounting/dismounting on the controller A channel and module diagnostics LED display block A connector for linking to the controller A SUB-D connector (male 9-way) for connection to the serial link Serial link LED Colour Status: on Status Green Operation in progress Red Controller starting RXD Yellow Reception on interface: vvrs with TM58 PCRS vvrs85 with TM58 PCRS TXD Yellow Transmission on interface: vvrs with TM58 PCRS vvrs85 with TM58 PCRS 5

57 References Communication Modicon TM5 communication modules for Modbus serial link References Description Used for Physical b layer/b protocols Modbus serial link communication modules Motion controllers: vvlmc 058LF, vvlmc 058LF RS/v Modbus/ASCII, SoMachine Built-in port Reference Weight b SUB-D connector (male 9-way)v v TM5 PCRS 0.06 RS85 / Modbus/ASCII, SoMachine SUB-D connector (male 9-way) TM5 PCRS 0.06 TM5 PCRSp 55

58 Presentation Communication CANopen Performance architecture with Modicon TM5/ TM7 Presentation Schneider Electric has selected CANopen for its machines and installations because of its wealth of functions and its resulting benefits in the automation world. This decision was based on the general acceptance of CANopen, and the fact that CANopen products are increasingly used in control system architectures. CANopen is an open network supported by more than 00 companies worldwide, and promoted by CAN in Automation (CiA). CANopen conforms to standards EN 505- and ISO v CANmotion and CANopen characteristics CANmotion and CANopen buses are multi-master buses ensuring reliable, deterministic access to real-time data in control system equipment. The CSMA/CA protocol is based on broadcast exchanges, sent cyclically or on an event, to ensure optimum use of the bandwidth. A message handling channel can also be used to define slave parameters. TeSys U + communication module LUL C08 ModiconTM5 Transmitter/ Receiver module Preventa XPS MC Modicon TM7 CANopen interface Blocks Altivar 71 CANmotion and CANopen buses are a set of profiles on CAN systems with the following characteristics: Open bus system Data exchanges in real time without overloading the protocol Modular design allowing modification of size Interconnection and interchangeability of devices Standardized network configuration Access to all device parameters Synchronization and circulation of cyclical and/or event-controlled process data (short system response time) Connectable Schneider Electric devices The following Schneider Electric devices can be connected to the CANopen bus: vvø 58 mm OsiSense XCC multi-turn absolute encoders: XCC 510P, XCC 515CS8CB vvtesys U starter-controllers with communication module: LUL C08 vvtesys T motor management system with controller: LTM RppCpp vvmodicon TM5 Transmitter/Receiver modules (IP 0) vvmodicon TM7 I/CANopen interface blocks (IP 67) vvpreventa safety configurable controllers XPS MC16ZC, XPS MCZC. vvaltivar 61/71 variable speed drives for asynchronous motors ( kw): ATV 61H /71H ppppp vvaltivar variable speed drives for asynchronous motors (0,18 15Kw): ATV Hpppp vvlexium servo drives ( kw) for BSH/BSM servo motors: LXM ApDpppp vvlexium SD stepper drives vvlexium integrated drives: ILA1B, ILE1B and ILS1B CANopen Performance architecture Wiring system, see page 7. Altivar LEX A Lexium ILA1B 56

59 Presentation Communication Integrated CANopen bus in Modicon LMC058 Motion controller Tested Validated Documented Architectures Modicon LMC058 motion controller CANopen port LMC058 motion controller Modicon LMC058 motion controllers include a 9-way male SUB-D CANopen port and act as the CANopen master. The bus consists of a master station, M8 logic controller or LMC058 motion controller and slave stations. The master is in charge of configuration, exchanges and diagnostics to the slaves. The CANopen bus is a communication bus and is used to manage a variety of slaves, such as: Digital slaves Analog slaves Variable speed drives Motor starters Etc. CANopen port Standards DS 01 V.0, DR 0-1 Class Data rate Number of slaves Connection Max. v length (m) Data rate (kbps) Conformity class M10, limited to 6 slaves max. with max. limit of: 6 TDPOs/6 RPDOs On 9-way male SUB-D port CANmotion port on LMC058 motion controllers LMC058 motion controllers include a 9-way male SUB-D CANmotion port and act as the CANmotion master. This CANmotion connection offers the option of configuring and controlling up to 8 Lexium drives and/or Lexium SD stepper drives. The CANmotion bus cycle time ensures that the axis positions will be refreshed. 57

60 Presentation Communication Distributed I/O on CANopen bus v with Modicon TM5 (IP 0) interface module Presentation To enhance its Flexible machine Control concept, a key component of MachineStruxure TM, and the offers, Schneider Electric offers a Modicon TM5 CANopen interface module providing CANopen access to distributed I/O. LMC058 Motion controllers offer the possibility of creating distributed I/O islands via the TM5 expansion bus, which enables the architecture to be adapted to match the topology of the machine as closely as possible and reduces wiring costs. The Modicon TM5 CANopen interface module allows the connection of distributed I/O islands (sensors and actuators) that are distributed over machines via the CANopen fieldbus. These islands communicate on the CANopen bus. 1 a b c1 d b CANopen a b c f e e e e 5 CANopen IP 0 distributed I/O island IP 67 distributed I/O island Inputs/outputs 1 : CANopen bus masters. IP 0 distributed I/O islands. Composition: TM5 CANopen interface module (slave) (a) + TM5 compact block (1) or I/O modules (b) () + transmitter modules TM5 SBET1 (c1)/tm5 SBET7 (c) (). IP 0 distributed I/O island. Composition: receiver module TM5 SBER (d) + TM5 compact block (1) or TM5 I/O modules (b) (). TM5 expansion bus. Composition: remote I/O connection cable TCS XCNNXNX IP 67 distributed I/O island. Composition: TM7 IP 67 I/O blocks (digital or analog) (e) () + expansion bus cable TM7 TCS XCNpppE (5) (f). (1) Modicon TM5 Compact block: see page 18. () Modicon TM5 Digital modules: see page ; Modicon TM5 analog modules: see page 0. () Modicon TM5 Transmitter modules and TM5 expansion bus: see page 8. () Modicon TM7 I/O blocks: see page 0. (5) TM7 expansion bus cables: see page

61 Presentation, description Communication Distributed I/O on CANopen bus v with Modicon TM5 (IP 0) interface module Presentation The TM5 CANopen interface module offer consists of parts to be ordered separately (1): v A bus base, TM5 ACBN1 () v A CANopen electronic interface module, TM5 NCO1 v A power distribution electronic module, TM5 SPS v A removable terminal block, TM5 ACTB1PS The modules can be mechanically assembled on the bus base before mounting on a symmetrical rail. These modules offer the following advantages: v Removable terminal block v Spring terminals for connecting the power supply of the interface module and the I/O expansion modules quickly, with no tools required. In addition, the quality of the spring terminals avoids the need for periodic retightening a 1 Description The CANopen interface module is a combination of products: A TM5 ACBN1 bus base (a) + a TM5 NCO1 CANopen electronic interface module (b) + a TM5 SPS power distribution electronic module (c) (1) + a TM5 ACTB1PS removable terminal block (d). b 5 6 c d This assembly comprises: 1 A mechanical locking lever for mounting/dismounting on a symmetrical rail On the side of the base, an expansion bus connection for the link with the next module A slot for the CANopen interface module with connector A slot for the power distribution module with connector 5 A channel and interface module diagnostics LED display block 6 Two rotary selector switches for addresses on the bus 7 A slot for labelling (label-holder) 8 A channel and power distribution module diagnostics LED display block 9 A removable spring terminal block with locking clip and slots for coloured identifiers 10 A 9-way male SUB-D connector for connecting to the CANopen bus 10 (1) Also sold in kit, see page 61. () Supplied with protective plates, TM5 ACPL10 and TM5 ACPR10. 59

62 Presentation (continued) Communication Distributed I/O on CANopen bus v with Modicon TM5 (IP 0) interface module Specifications Conformity with standards IEC Product certifications e, UL, CSA, GOST-R and c-tick Temperature Operation Horizontal mounting: C (1) Vertical mounting: C Storage C Relative humidity 95% max. without condensation Degree of protection IP 0 conforming to IEC Degree of pollution y conforming to IEC 6066 Altitude Operation m Storage m Vibration resistance (mounting on rail) Shock resistance 5 8. Hz (.5 mm fixed amplitude) Hz (9.8 m/s fixed acceleration) 17 m/s (15 gn) for 11 ms Connector Type Removable spring terminals Number of operations Electromagnetic compatibility Electrostatic discharges conforming to EN/IEC Electromagnetic fields conforming to EN/IEC Fast transients conforming to EN/IEC Immunity to overvoltages, Vc circuit conforming to EN/IEC Induced magnetic fields conforming to EN/IEC Conducted emissions conforming to EN/IEC 55011/CISPR11 Radiated emissions conforming to EN/IEC 55011/CISPR11 50 min. 8 kv: air discharge kv: direct contact 10 V/m (80 MHz... GHz) 1 V/m (.7 GHz) Supply: kv I/O: 1 kv Shielded cable: 1 kv (repetition frequency 5 and 100 khz) 1 kv in common mode 0.5 kv in differential mode 10 Vrms ( MHz) khz, quasi-peak at 79 dbμv 500 khz...0 MHz, quasi-peak at 7 dbμv MHz, 10 0 dbμv/m 0 MHz...1 GHz, 10 7 dbμv/m (1) Some devices have an operating temperature which requires a weighting factor between 55 and 60 C and may be subject to other restrictions. Refer to the user guide, which can be downloaded from 60

63 References Communication Distributed I/O on CANopen bus v with Modicon TM5 (IP 0) interface module TM5 NCO1 TM5 ACBN1 TM5 ACTLC100 TM5 SPS TM5 ACTB1PS TM5 ACTCH100 References CANopen electronic interface module Description Characteristics Reference Weight b CANopen electronic CAN bus communication module with interface module CANopen protocol Module colour: white Power distribution electronic module TM5 NCO Input power supply Characteristics Reference Weight b V c Power supply for the CANopen bus interface TM5 SPS 0.05 and I/O expansion modules Module colour: grey Bus base Power supply Characteristics Unit b reference V c Use for TM5 NCO1 and TM5 SPS electronic modules Supplied with protective plates TM5 ACPL10 and TM5 ACPR10 Colour of the base: white Terminal block Used for b Characteristics Unit b reference Power distribution electronic module TM5 SPS Accessories 1 spring terminals Terminal block colour: grey Description Use for Colour Sold in lots of Plain text cover Labelling the I/O holder (label-holder) channel terminal blocks Terminal block shield locking clip (Order with plain text cover holder TM5 ACTCH100) Precut sheet of paper labels Coloured plastic b identifiers Metal tool Retaining plates for bus bases Locking plain text cover holder TM5 ACTCH100 Plain text cover holder TM5 ACTCH100 Labelling 16 connection channel terminals Inserting/removing TM5 ACLITp1 identifiers Held on the left side Weight b TM5 ACBN Weight b TM5 ACTB1PS Unit b reference Weight b Transparent 100 TM5 ACTCH Transparent 100 TM5 ACTLC White 100 TM5 ACTLS White 1 TM5 ACLITW Red 1 TM5 ACLITR Blue 1 TM5 ACLITB Black 1 TM5 ACLT White 10 TM5 ACLPL TM5 ACLPL10 TM5 ACLPR10 Held on the right side White 10 TM5 ACLPR TM5 NCO1K Locking clips For electronic modules Black 100 TM5 ACADL Interface module kit Description Composition Reference Weight b Kit including a TM5 NCO1 + TM5 SPS + TM5 ACBN1 TM5 NCO1K CANopen electronic interface module, a power distribution electronic module, a bus base and a terminal block +TM5 ACTB1PS Configuration software SoMachine software, see page 76. Performance distributed I/O configuration software, please consult our site (1) Modicon TM5 Transmitter/Receiver modules (see page 8). 61

64 Selection guide Communication Distributed I/O on CANopen bus with Modicon TM7 interface blocks IP 67 Applications CANopen bus interface with digital I/O Degree of protection IP 67 IP 67 Type of housing Plastic Plastic Modularity (number of channels) Max. number of digital channels 8 channels configurable as inputs or outputs 16 channels configurable as inputs or outputs Digital inputs according to software configuration according to software configuration Digital outputs according to software configuration according to software configuration Digital inputs Voltage/current V c/. ma V c/. ma Type Sink (1) Sink (1) IEC conformity Type 1 Type 1 Digital outputs Voltage V c V c Type Transistor/Source () Transistor/Source () Current per output 0.5 A max. 0.5 A max. Current per interface I/O block A max. A max. Sensor/actuator power supply Voltage V c V c Max. current 500 ma for all channels 500 ma for all channels Protection against Overloads, short-circuits and reverse polarity Overloads, short-circuits and reverse polarity Connection CANopen bus Bus input connector A-coded 5-way male M1 A-coded 5-way male M1 Bus output connector A-coded 5-way female M1 TM7 expansion bus Bus input connector Bus output connector B-coded -way female M1 B-coded -way female M1 Digital I/O channels Sensor connector -way female M8, 1 channel per connector -way female M8, 1 channel per connector Actuator connector -way female M8, 1 channel per connector -way female M8, 1 channel per connector Interface I/O block v Input connector -way male M8 -way male M8 power supply Output connector -way female M8 -way female M8 Diagnostics By interface I/O block Yes Yes By channel Yes Yes By communication On CANopen bus Yes Yes On TM7 bus Yes Yes Type of CANopen interface I/O block TM7 NCOM08B TM7 NCOM16B Pages (1) Sink inputs: positive logic () Source outputs: positive logic 6 Further technical information is available at

65 IP 67 Plastic 16 channels configurable as inputs or outputs according to software configuration according to software configuration V c/. ma Sink (1) Type 1 V c Transistor/Source () 0.5 A max. A max. V c 500 ma for all channels Overloads, short-circuits and reverse polarity A-coded 5-way male M1 A-coded 5-way female M1 B-coded -way female M1 A-coded 5-way female M1, channels per connector A-coded 5-way female M1, channels per connector -way male M8 -way female M8 Yes Yes Yes Yes TM7 NCOM16A 67 6

66 Presentation Communication Distributed I/O on CANopen bus with Modicon TM7 interface blocks IP 67 Presentation To enhance its Flexible machine Control concept, a key component of MachineStruxure TM, Schneider Electric offers Modicon TM7 IP 67 blocks for mounting outside electrical cabinets, directly on the installation. The IP 67 protection of these blocks enables them to be used within processes or machines in harsh environments (splashing water, oil, dust, etc.). They have the following characteristics: vvdust and damp proof vvrobust and compact vvrapid wiring, economical to use The CANopen interface I/O blocks enable sensors and actuators distributed over machines to be connected via the CANopen fieldbus. These interface I/O blocks communicate on the bus. They have one part for connecting sensors and actuators using M8 or M1 connectors and one part for connection to the CANopen fieldbus. The interface I/O block offer comprises IP 67 blocks that connect to a CANopen bus and have digital channels that can be configured as inputs or outputs, including: A CANopen interface block with 8 configurable I/O for connection via M8 connector Two CANopen interface blocks with 16 configurable I/O This offer is completed with : vvdigital I/O expansion blocks, see page 0 vvanalog input expansion blocks, see page 0 vvpower distribution block, see page 0 vvconnection accessories, see page 70 1 CANopen a b c c c a b c c c d e f b c c c c CANopen CANopen a b c c c b g e IP 67 distributed I/O island IP 0 distributed I/O island Inputs/outputs 1 Modicon LMC058 motion controller: CANopen bus masters. IP 67 distributed I/O islands. Composition: TM7 CANopen interface block (slave) with digital I/O (a) + TM7 expansion bus cable (b) + TM7 digital/analog blocks (c) (1). IP 0 distributed I/O island. Composition: TM5 CANopen interface module (slave) (d) + TM5 compact () or TM5 modules (e) () + transmitter module TM5SBET7 (f) (). IP 0 distributed I/O island. Composition: receiver module TM5SBER (g) () + TM5 modules (e) (). (1) Modicon TM7 Digital or analog block, see page 0 () Modicon TM5 compact blocks, see page 18 () Modicon TM5 digital modules, see page. Modicon TM5 analog modules, see page 0. () Modicon TM5 transmitter and receiver modules, see page 8. 6

67 Presentation Communication Distributed I/O on CANopen bus with Modicon TM7 interface blocks IP 67 Diagnostics functions The diagnostic monitoring of faults is indicated by LEDs on CANopen interface I/O blocks, expansion blocks and power distribution blocks and informs the control system (LMC058 motion controller) via the TM7 bus. Each Modicon TM7 block has LEDs To display the status of the TM7 bus, the channel and the power supply For quick, precise location of a fault CANopen interface block with digital I/O There are several levels of diagnostics: Diagnostics per channel: vvstate of inputs vvstate of outputs Communication bus diagnostics: vvon CAN bus (CANopen interface I/O block) vvon TM7 expansion bus (CANopen interface I/O block and I/O expansion blocks). Communication bus status LED Channel status LED Power supply status LED Specifications Conformity with standards IEC Product certifications Temperature Operation C ( F) Relative humidity Storage Degree of pollution conforming to IEC 6066 Degree of protection conforming to IEC IP 67 e, curus, GOST-R and c-tick, ATEX (II g EEx na II T5, IP 67, Ta = 0 60 C) C ( F) 5 95% (without condensation) Altitude Operation m ( ft.) (1) Vibration resistance conforming to IEC Class 5M Storage Shock resistance conforming to IEC Class 5M DIN rail mounted m ( ft.) Connectors Type M8 and/or M1 Number of operations Electromagnetic compatibility Electrostatic discharges conforming to IEC/EN Electromagnetic fields conforming to IEC/EN Fast transients conforming to IEC/EN Immunity to overvoltages, V c circuit conforming to IEC/EN Induced magnetic fields conforming to IEC/EN Conducted emissions conforming to EN (IEC/CISPR11) 7.5 mm (0.95 in.)...8 Hz fixed amplitude 0 m/s ( gn) Hz fixed acceleration 0 m/s ( gn) Hz fixed acceleration 00 m/s (0 gn) for 11 ms, 1/ sine wave, type 1 shock 50 min. ± 8 kv, criterion B (air discharge) ± kv, criterion B (direct discharge) 10 V/m, amplitude modulation 80% at 1 khz (80 MHz... GHz) 1 V/m (...7 GHz) Supply: kv, criterion B I/O: 1 kv, criterion B Shielded cable: 1 kv, criterion B Repetition frequency: 5 and 100 khz Supply: vv1 kv (1 Ω), criterion B in common mode vv0.5 kv ( Ω), criterion B in differential mode Unshielded links: vv1 kv ( Ω), criterion B in common mode vv0.5 kv ( Ω), criterion B in differential mode Shielded links: vv1 kv (1 Ω), criterion B in common mode vv0.5 kv ( Ω), criterion B in differential mode Line supply, I/O signal connections > 10 m (.8 ft.) Functional earth connection: 10 Vrms, criterion A, amplitude modulation 80% at 1 khz ( MHz) khz, peak 79 db μv 500 khz...0 MHz, peak 7 db μv Radiated emissions conforming to EN (IEC/CISPR11) MHz, 10 m (.8 ft) at 0 db (μv/m) 0 MHz...1 GHz, 10 m (.8 ft) at 7 db (μv/m) (1) Temperature reduction of 0.5 C (.9 F) for every additional 100 m (8 ft.) altitude above 000 m (6560 ft.). Refer to the instruction sheet for each product, downloadable from 65

68 Description Communication Distributed I/O on CANopen bus with Modicon TM7 interface blocks IP 67 1 (bus IN) Description CANopen interface I/O blocks CANopen 8-channel interface I/O blocks have the following on the front panel: 1 A male M1 connector (bus IN) for connecting the CANopen bus A slot for the interface I/O block label (1) A female M1 connector for connecting the TM7 expansion bus Two bus diagnostic LEDs 5 CANopen address settings rotary switches 6 Eight female M8 connectors for connecting sensors and actuators with eight LEDs for indicating channel status 7 Two LEDs indicating the status of the sensor and actuator V c power supplies 8 Two M8 connectors for connecting the V c sensor and actuator power supplies: male for PWR IN, female for PWR OUT 9 Fixing using two Ø screws (not supplied) and connection of the functional earth when fixing the block on a metal support 1 (bus IN) 1 (bus OUT) 5 6 CANopen 16-channel interface I/O blocks have the following on the front panel: 1 A male M1 connector (bus IN) and a female M1 connector (bus OUT) for connecting the CANopen bus A slot for the interface I/O block label (1) Two bus diagnostic LEDs A female M1 connector for connecting the TM7 expansion bus 5 CANopen address settings rotary switches 6 Eight M1 connectors ( channels per connector) or sixteen M8 connectors for connecting sensors and actuators with LEDs for indicating channel status 7 Two LEDs indicating the status of the sensor and actuator V c power supplies 8 Two M8 connectors for connecting the V c sensor and actuator power supplies: male for PWR IN, female for PWR OUT 9 Fixing using two Ø screws (not supplied) and connection of the functional earth when fixing the block on a metal support (1) Label-holder supplied with IP 67 block (bus IN) 1 (bus OUT)

69 References Communication Distributed I/O on CANopen bus with Modicon TM7 interface blocks IP 67 Modicon TM7 CANopen interface blocks with digital I/O Max. no. b of channels Number, type of inputs Number, type b of outputs 8 I/O 8, sink (1) 8, transistor/ source () Sensor/actuator connection 8 female M8 connectors Communication bus CANopen, TM7 bus Reference Weight b TM7 NCOM08B TM7 NCOM08B 16 I/O 16, sink (1) 16, transistor/ source () 16 female M8 connectors CANopen, TM7 bus TM7 NCOM16B , sink (1) 16, transistor/ source () 8 female M1 connectors CANopen, TM7 bus TM7 NCOM16A 0.0 TM7 NCOM16B TM7 NCOM16A (1) Sink inputs: positive logic () Source outputs: positive logic Architecture, connecting cables See page 68 Modicon TM7 I/O expansion blocks See page 0 Connection accessories See page 70 Separate parts See page 71 Configuration software SoMachine software, see page 76. Performance distributed I/O configuration software, please consult our site 67

70 Architectures, references Communication Distributed I/O on CANopen bus with Modicon TM7 interface blocks IP 67 CANopen architecture or Bi Bd Bi Bd Bi Ba A Ba V c V c V c V c V c TM7 expansion bus architecture TM5 NCO1 + TM5 SBET7 A Ba Bd Bi Power distribution block Analog I/O expansion block Digital I/O expansion block CANopen interface I/O block LMC058 LFp + TM5 SBET7 or V c Bd Ba References TCS CCNFNX1SA TCS CCN1MNXppSA Cables for connection to the CANopen bus Designation Description Item no. CANopen bus connection b cables (bus IN) CANopen bus daisy chain cables CANopen bus connection cables (bus OUT) TM7 expansion bus cables TM7 expansion bus cables (bus IN) Equipped with one A-coded 5-way angled female M1 connector and 1 flying lead Equipped with one A-coded 5-way straight female M1 connector and 1 flying lead Equipped with two A-coded 5-way angled M1 connectors, 1 male and 1 female, at each end Equipped with two A-coded 5-way straight M1 connectors, 1 male and 1 female, at each end Equipped with one A-coded 5-way angled male M1 connector and 1 flying lead Equipped with one A-coded 5-way straight male M1 connector and 1 flying lead Equipped with one B-coded -way angled female M1 connector and 1 flying lead Equipped with one B-coded -way straight femalem1 connector and 1 flying lead Lengthb (m) Reference Weight 1 1 TCS CCNFNX1SA TCS CCNFNXSA TCS CCNFNX10SA TCS CCNFNX5SA TCS CCN1FNX1SA TCS CCN1FNXSA TCS CCN1FNX10SA TCS CCN1FNX5SA TCS CCNMF TCS CCNMF TCS CCNMF TCS CCNMF TCS CCNMF TCS CCNMF TCS CCN1M1F TCS CCN1M1F TCS CCN1M1F TCS CCN1M1F TCS CCN1M1F TCS CCN1M1F TCS CCNMNX1SA TCS CCNMNXSA TCS CCNMNX10SA TCS CCNMNX5SA TCS CCN1MNX1SA TCS CCN1MNXSA TCS CCN1MNX10SA TCS CCN1MNX5SA TCS XCNFNX1E TCS XCNFNXE TCS XCNFNX10E TCS XCNFNX5E TCS XCN1FNX1E TCS XCN1FNXE TCS XCN1FNX10E TCS XCN1FNX5E

71 References (continued) Communication Distributed I/O on CANopen bus with Modicon TM7 interface blocks IP 67 TCS XCN1M1FppE TCS XCN1MNXppE TCS XCNDFNXppV TCS XCNDMDFppV TCS XCNEXNXppV TCS XCN1MppSA Connection accessories (continued) Designation Description Item no. TM7 expansion bus cables (continued) TM7 bus daisy chain b cables TM7 expansion bus cables (bus OUT) Equipped with two B-coded -way angled M1 connectors, 1 male and 1 female, at each end Equipped with two B-coded -way straight M1 connectors, 1 male and 1 female, at each end Equipped with one B-coded -way angled male M1 connector and 1 flying lead Equipped with one B-coded -way straight male M1 connector and 1 flying lead Power distribution cables Power IN power Equipped with one -way angled female distribution cables M8 connector and 1 flying lead Power daisy chain cables Power OUT power distribution cables Equipped with one -way straight female M8 connector and 1 flying lead Equipped with two -way angled M8 connectors, 1 male and 1 female, at each end Equipped with two -way straight M8 connectors, 1 male and 1 female, at each end Equipped with one -way angled male M8 connector and 1 flying lead Equipped with one -way straight male M8 connector and 1 flying lead Cables for connecting analog sensors and actuators Cables for connecting Equipped with one A-coded 5-way angled sensors and actuators male M1 connector and 1 flying lead Equipped with one A-coded 5-way straight male M1 connector and 1 flying lead Cables for connecting digital sensors and actuators Please consult our Detection for OsiSense automation solutions catalogue Length (m) Reference Weight 5 0. TCS XCNMF0E TCS XCNMF1E 0.17 TCS XCNMFE TCS XCNMF5E TCS XCNMF10E TCS XCNMF15E TCS XCN1M1F0E TCS XCN1M1F1E 0.17 TCS XCN1M1FE TCS XCN1M1F5E TCS XCN1M1F10E TCS XCN1M1F15E TCS XCNMNX1E TCS XCNMNXE TCS XCNMNX10E TCS XCNMNX5E TCS XCN1MNX1E TCS XCN1MNXE TCS XCN1MNX10E TCS XCN1MNX5E TCS XCNEFNX1V 0.01 TCS XCNEFNXV TCS XCNEFNX10V TCS XCNEFNX5V TCS XCNDFNX1V 0.01 TCS XCNDFNXV TCS XCNDFNX10V TCS XCNDFNX5V TCS XCNEMEF0V TCS XCNEMEF1V TCS XCNEMEFV TCS XCNEMEF5V TCS XCNEMEF10V TCS XCNEMEF15V TCS XCNDMDF0V TCS XCNDMDF1V 0.9 TCS XCNDMDFV TCS XCNDMDF5V TCS XCNDMDF10V TCS XCNDMDF15V TCS XCNEXNX1V 0.01 TCS XCNEXNXV TCS XCNEXNX10V TCS XCNEXNX5V TCS XCNDMNX1V 0.01 TCS XCNDMNXV TCS XCNDMNX10V TCS XCNDMNX5V TCS XCNMSA TCS XCNM5SA TCS XCNM15SA TCS XCN1MSA TCS XCN1M5SA TCS XCN1M15SA Accessories See next page

72 References Communication Distributed I/O on CANopen bus with Modicon TM7 interface blocks IP 67 TM7 ACYCJ Connection accessories Description Composition Item no. Reference Weight CAN bus Y cable CAN Y connector Line terminator (for end of bus) Equipped with x5-way M1 connectors, 1 male and 1 female, and at the other end: 1x5-way male M1 connector 1 TM7 ACYCJ 0.01 For connecting xm1 connectors, 1 male and 1 female, to male M1 connector on the expansion block Equipped with 1x5-way male M1 connector 1 TM7 ACYC TM7 ACTLA 0.0 TM7 ACYC TM7 ACTHA Connector with temperature probe for measurement by thermocouple (1) Equipped with 1x5-way male M1 connector TM7 ACTHA (1) For use with the TM7 BAIPLA expansion block for measurement with compensation of the temperature of the connector. 70

73 References Communication Distributed I/O on CANopen bus with Modicon TM7 interface blocks IP 67 Separate parts Description Composition Unit b reference Sealing plugs (1) Mounting plate on 5 symmetrical DIN rail Weight For M8 connector for Modicon TM7 IP 67 TM7 ACCB blocks Lot of 50 For M1 connector for Modicon TM7 IP 67 TM7 ACCA blocks Lot of 50 For Modicon TM7 IP 67 blocks TM7 ACMP 0.00 For Modicon TM7 IP 67 blocks Lot of 10 TM7 ACMP Set of two screwdrivers For tightening the rings on M8 and M1 connectors to the correct torque TM7 ACTW TM7 ACMP (1) The use of sealing plugs ensures that unused connectors on Modicon TM7 IP 67 blocks have IP 67 protection. 71

74 Architecture, references Communication CANopen Performance architecture with Modicon TM5 and Modicon TM7 1 Modicon LMC058LFpppp Modicon TM58LFpppp IHM CANopen Performance architecture Example of connection of a CANopen Performance architecture dedicated to machines and modular installations. CANmotion CANopen 5 or CANopen Modicon TM7 () TM5 interface module + TM5 Compact block (1) TM5 interface module + TM5 modules () c V ATV Lexium ATV Lexium TSX CAN TDM Lexium Lexium Lexium VW CAN TAP References Standard tap junctions and connectors Designation Description Item no. IP 0 CANopen tap junction IP 0 connectors CANopen 9-way female SUB-D. Switch for line termination Length Reference Weight SUB-D ports. Screw terminal block for connecting the trunk cables Line termination 1 TSX CANTDM angled TSX CANKCDF90T 0.06 Straight ( ) TSX CANKCDF180T angled with 9-way SUB-D for connecting a PC or diagnostic tool TSX CANKCDF90TP TSX CAN KCD F90T TSX CAN KCD F180T IP 0 CANopen tap junction for Altivar and Lexium RJ5 ports VW CANTAP (1) Modicon TM5 interface module (see page 58) + Modicon TM5 Compacts blocks (see page 18). () Modicon TM5 interface module (see page 58) + Modicon TM5 modules: Digital modules (see page ) ; Analog modules (see page 0) ; Expert module (see page ). () Modicon TM7 offer: TM7 IP 67 I/O blocks, expansion cable, and accessories (see page 0). () For connection to Altivar IMC integrated controller card. TSX CAN KCD F90TP 7

75 References (continued) Communication CANopen Performance architecture with Modicon TM5 and Modicon TM7 References (continued) IP 0 standard cables and preassembled cordsets Designation Description Itemb no. CANopen cables ( x AWG v x AWG ) For standard environment (1), e marking: low smoke. Zero halogen. Flame-retardant (IEC 60-1) For standard environment (1), UL certification, e marking: flameretardant (IEC 60-) Length Reference Weight 50 m TSX CAN CA m TSX CAN CA m TSX CAN CA m TSX CAN CB m TSX CAN CB m TSX CAN CB For harsh environments (1) or mobile installations, e marking: low smoke. Zero halogen. Flame-retardant (IEC 60-1). Oil-resistant 50 m TSX CAN CD m TSX CAN CD m TSX CAN CD CANopen preassembled cordsets One 9-way female SUB-D connector at each end. For standard environment (1), e marking: low smoke. Zero halogen. Flame-retardant (IEC 60-1) 0. m TSX CAN CADD m TSX CAN CADD1 0.1 m TSX CAN CADD m TSX CAN CADD5 0.0 For standard environment (1), UL certification, e marking: flameretardant (IEC 60-) 0. m TSX CAN CBDD m TSX CAN CBDD m TSX CAN CBDD m TSX CAN CBDD CANopen preassembled cordsets Cordsets with one 9-way female SUB-D v connector and one RJ5 connector m TCS CCN FM05T m TCS CCN FM1T VW M8 05R010 () m TCS CCN FMT Cordsets with two 9-way SUB-D connectors, one female and one male 0.5 m TLA CDCBA m TLA CDCBA VW CAN A71 AM0 CA 001V000 IP 0 connection accessories CANopen connector for Altivar 71 () 9-way female SUB-D Switch for line termination. Cables exit at 180 m TLA CDCBA m TLA CDCBA VW CAN KCDF180T Adaptor for Altivar 71 drive SUB-D to RJ5 CANopen adaptor VW CANA CANopen preassembled cordsets CANopen bus adaptor b for Lexium 17D 1 RJ5 connector at each end 6 0. m VW CANCARR Hardware interface for CANopencompliant link + 1 connector for a PC terminal 1 m VW CANCARR AM0 CA001V Y-connector CANopen/Modbus TCS CTN011M11F IP 67 cables and preassembled cordsets, IP 67 connection accessories for Modicon TM7 blocks (see page 68) (1) Standard environment: no particular environmental constraints, operating temperature between + 5 C and + 60 C, and in fixed installations Harsh environment: resistance to hydrocarbons, industrial oils, detergents, solder splashes, relative humidity up to 100%, saline atmosphere, significant temperature variations, operating temperature between - 10 C and + 70 C, or in mobile installations. () Cordset equipped with a line terminator. () For ATV 71HpppM, ATV 71HD11MX, HD15MX, ATV 71H075N... HD18N drives, this connector can be replaced by the TSX CAN KCDF 180T connector

76 Connections, references Communication Ethernet Modbus/TCP network 1 Ethernet Modbus/TCP or Ethernet IP network architecture M Fibre optic XBT GC M58 LMC058 TwidoPort M8 XBT GC Altivar IMC Interface + Altivar 61/ Modicon OTB Hub or no manageable switch Manageable switch References (1) Shielded copper connection cables ConneXium shielded copper connection cables are available in two versions to comply with the different standards and approvals in force: b Shielded twisted pair copper cables to standard EIA/TIA 568 These cables conform to: v standard EIA/TIA 568, category CAT 5E, v standard IEC 11801/EN 5017, class D. Their flame resistance conforms to: v NFC 070# classification C v standards IEC /1, v Low Smoke Zero Halogen (LSZH). b Shielded twisted pair copper cables, UL and CSA.1 approved These cables conform to: v standards UL and CSA.1. Their flame resistance conforms to NFPA 70. Do It Yourself cable and connectors The ConneXium Do It Yourself range allows the user to make up Ethernet copper cables on site and to the required length. They are designed for cabling Ethernet 10/100 Mbit/s networks. The maximum length of cables made up in this way is 80 m. They can be assembled quickly using a knife and cutting pliers (no special tools are required). Description Characteristics Length Reference Weight Ethernet copper cable b shielded twisted pairs AWG RJ 5 connector M1 connector Conforming to the v above-mentioned standards and approvals Conforming to v EIA/TIA-568-D Conforming to v IEC m TCSECN00R 98.5 ft TCSEKMDS TCSEK1MDRS (1) Other versions (fibre optic, switches, ): please consult our site 7

77 References (continued) Communication Ethernet Modbus/TCP network 90 NTp000pp TCSESU0F1N0 TCSESM0FCp0 99NMS/NSS510 TCSESM08FCp0 TCSESU051F0 References (continued) Shielded twisted pair cables to standard EIA/TIA568 Description Pre-formed at both ends Straight cables Crossover cables x RJ5 connectors For connection to terminal equipment (DTE) x RJ5 connectors For connection between hubs, switches and transceivers Shielded twisted pair cables, UL and CSA.1 approved Description Pre-formed at both ends Straight cables Crossover cables Shielded twisted pair cable for IP 67 switch Description Straight cables x RJ5 connectors For connection to terminal equipment (DTE) x RJ5 connectors For connection between hubs, switches and transceivers Pre-formed at both ends 1 x IP 67v -way M1 connector v and 1 x RJ5 connector Item Length Reference Weight lb 1 m (6.56 ft) 90NTW m (16.0 ft) 90NTW m (9.70 ft) 90NTW m (11. ft) 90NTW m (6.67 ft) 90NTW m (16.0 ft) 90NTC m (9.70 ft) 90NTC m (11. ft) 90NTC m (6.67 ft) 90NTC00080 Item Length Reference Weight lb 1 m (6.56 ft) 90NTW0000U 5 m (16.0 ft) 90NTW00005U 1 m (9.70 ft) 90NTW0001U 0 m (11. ft) 90NTW0000U 80 m (6.67 ft) 90NTW00080U 5 m (16.0 ft) 90NTC00005U 0 m (11. ft) 90NTC0000U 80 m (6.67 ft) 90NTC00080U Item Length Reference Weight lb 1 m (.81 ft) TCSECL1MM1S m (9.8 ft) TCSECL1MMS 5 m (16.0 ft) TCSECL1MM5S 10 m (.808 ft) TCSECL1MM10S 5 m (8.01 ft) TCSECL1MM5S 0 m (11. ft) TCSECL1MM0S ConneXium hub Description Number of ports Item Reference Weight Copper Fibre optic cable lb Twisted pair hub 99NEH BASE-T copper ports, RJ5 shielded connectors ConneXium switches Description Number of ports Item Managb Copper Fibre b -eable cable optic Optimized twisted pair switch 10BASE-T/100BASE-TX copper ports, v RJ5 shielded connectors 100BASE-FX optic port, SC connectors Twisted pair switches 10BASE-T/100BASE-TX copper ports, v RJ5 shielded connectors Twisted pair and fibre optic switches 10BASE-T/100BASE-TX copper ports, v RJ5 shielded connectors. 100BASE-FX optic ports, SC connectors IP 67 twisted pair switch (1) 10BASE-T/100BASE-TX copper ports, shielded M1 connectors (type D) (1) Require special cables with M1 connectors for their c V supply: XZCP1p6Lp Reference Weight lb No TCS ESU0FN No TCS ESU0FN No TCS ESU05FN No 99NES Yes TCSESM08FF , multimode Yes TCSESM0F1CU , multimode Yes TCSESM0FCU , single-mode Yes TCSESM0F1CS , single-mode Yes TCSESM0FCS , multimode No 99NMS , multimode No 99NMS , single-mode No 99NSS , single-mode No 99NSS , multimode Yes TCSESM08F1CU , multimode Yes TCSESM08FCU , single-mode Yes TCSESM08F1CS , single-mode Yes TCSESM08FCS No TCSESU051F

78 Presentation SoMachine software suite Simplify machine programming and commissioning Presentation SoMachine is the OEM solution software for developing, configuring and commissioning the entire machine in a single software environment, including logic, motion control, HMI and related network automation functions. SoMachine allows you to program and commission all the elements in Schneider Electric s Flexible and Scalable Control platform, the comprehensive solution-oriented offer for OEMs, which helps you achieve optimized control solution for each machine s requirements. SoMachine software platform Flexible and Scalable Control platforms include: Controllers: HMI controllers: XBT GC, XBT GT/GK CANopen, Logic controllers: Modicon M8, Modicon M58, Motion Controller: Modicon LMC 058, Integrated Controller Card: Altivar IMC, I/Os range: Modicon TM, Modicon TM5 and Modicon TM7 offers HMI: Small Panels Magelis TM STO/STU Advanced Panels Magelis TM GH/GK/GT Optimum Advanced Panels Magelis TM GTO Controller PC Software solution Variable speed drive Motion controller SoMachine is a professional, efficient, and open software solution integrating Vijeo-Designer. It integrates also the configuring and commissioning tool for motion control devices. It features the IEC languages, integrated field bus configurators, expert diagnostics and debugging, as well as outstanding capabilities for maintenance and visualisation. SoMachine integrates tested, validated, documented and supported expert application libraries dedicated to applications in Pumping, Packaging, Hoisting and Conveying. SoMachine provides you: One software package One project file One cable connection One download operation Visual graphic user interface Navigation within SoMachine is intuitive and highly visual. Presentation is optimized in such a way that selecting the development stage of the desired project makes the appropriate tools available. The user interface ensures nothing is overlooked, and suggests the tasks to be performed throughout the project development cycle. The workspace has been streamlined, so that only that which is necessary and relevant to the current task is featured, without any superfluous information.v Learning centre From the home menu, the learning centre provides several tools to get started with SoMachine. An animated file explains briefly the SoMachine interface and concept. An e-learning allows to run a self-training about SoMachine. A third section gives access to several documented examples of simple coding with SoMachine. An intuitive and efficient online help is also available, guiding you to get the appropriate answer. Projects management The implemented project management principle allows to browse quickly through the existing projects getting the relevant information without the need to open them before selection. The user can create a new project, starting from several means: using Tested Validated and Documented Architectures, using the provided examples, using an existing project or start with an empty project. There is quick access to the most recently-used projects. There is as well a way to start a project from standard project taking advantages of a pre-configured program (task, library,...) Project management 76

79 Presentation (continued) SoMachine software suite Simplify machine programming and commissioning Project properties For each project, the user has the option to define additional information, through simple forms. It s also possible to attach documents, a customer picture and a configuration picture. Configuration Commissioning Transparency Configuration From the graphic user interface, the user can easily build his architecture and configure the devices of the architecture. Description of the architecture A graphic editor can be used to assemble the various elements easily by a simple drag & drop. A devices catalogue is displayed on the left of the screen. It is split into several sections: controllers, HMI, Miscellaneous and search. Configuration of the device Directly from the topologic view of the user interface, a simple click drives the user to the configuration screen of the selected device. Programming and debug Programming is an essential step, and the user has to carefully design it to be as efficient as possible. Advanced control and HMI functions cover all the needs of an OEM engineer in terms of creating the control and visualisation system. Powerful tools allow debug and functional tests such as simulation, step by step execution, break points and trace. Commissioning For an easy and fast diagnostic, the menu commissioning allows the user to check the online state of his architecture.through the topologic view of the configuration, the devices display if you are logged in or not, as well as if they are in run or stop mode. Documentation Because a printed file of the project is an important element, it is possible to build and customize the project report: -- select the items to be included in the report, -- organize the sections, -- define the page layout -- and then launch the printing. Transparency SoMachine supports Device Type manager (DTM) because it is a field device tool (FDT) container. With DTM s representing field device in SoMachine, direct communications are possible to every single device via SoMachine, the controller and the field bus (Modbus for all devices and CANopen for the I/O s). From the SoMachine unique environment, the remote devices can be set-up off-line and tuned on-line. Dedicated OEM application libraries (AFB libraries) SoMachine can be extended through its solution extension DVD. It integrates tested, validated, documented and supported expert application libraries dedicated to many OEM applications. Their simple configuration speeds up design, commissioning, installation and troubleshooting. These libraries cover the following applications: Packaging, Hoisting, Conveying, Pumping Tested Validated Documented Architectures (TVDA) SoMachine provides a variety of preset projects with ready-to-use architectures you can adapt to individual requirements. Some of them are generic TVDA, they are based on controllers configuration. The solution extension DVD brings specific application solutions oriented TVDA s to SoMachine. Application Function Blocks 77

80 Characteristics SoMachine software suite Simplify machine programming and commissioning SoMachine characteristics Overview IEC programming languages Controller programming services HMI-based services Motion services Global services Integrated fieldbus configurators Expert and solutions libraries IL (Instruction List) LD (Ladder Diagram) SFC (Sequential Function Chart) ST (Structured Text) FBD (Function Block Diagram) b b + CFC (Continous Function Chart) Multi-tasking: Mast, Fast, Event Functions (Func) and Function Blocks (FBs) Data Unit Type (DUTs) On-line changes Watch windows Graphical monitoring of variables (trace) Breakpoints, step-by-step execution Simulation Visualization for application and machine set-up Graphics libraries containing more than 000 D and D objects. Simple drawing objects (points, line, rectangles, ellipses, etc ) Preconfigured objects (button, switch, bar graph, etc ) Recipes ( groups of 56 recipes with max. 10 ingredients) Action tables Alarms Printing Java scripts Multimedia file support: wav, png, jpg, emf, bmp Variable trending Embeded devices configuration and commissioning CAM profile editor Sample application trace Motion and drive function blocks libraries for inverters, servos and steppers Visualization screens Logical encoder User access and profile Project documentation printing Project comparison (control) Variable sharing based on publish/subscribe mechanism Library version management Energy efficiency machine monitoring Control network: vv Modbus Serial Line vv Modbus TCP Field bus: vv CANopen vv CANmotion Connectivity: vv Profibus-DP vv Ethernet IP PLCopen function blocks for Motion control vv Example: MC_MoveAbsolute, MC_CamIn, ServoDrive,... Packaging function blocks vv Example: Analog film tension control, rotary knife, lateral film position control,... Conveying function blocks vv Example: tracking, turntable, conveyor,... Hoisting functions vv Hoisting function blocks: anti-sway, anti-crab, hoisting position synchronisation,... vv Application template for industrial crane Pumping application vv Pumping function blocks vv Application template for booster Energy Efficiency library 78

81 References SoMachine software suite Simplify machine programming and commissioning Product offer SoMachine software is delivered on a DVD, it is a product oriented version that includes all SoMachine features related to generic hardware (M8, M58, LMC058, XBT GC, Altivar IMC), as well as generic TVDA The solution features are added to SoMachine by installing its solution extension DVD. It includes all SoMachine solutions hardware, plus all the dedicated application libraries and TVDA. References SoMachine is available in 6 languages: vvenglish vvfrench vvgerman vvitalian vvspanish vvsimplified Chinese. System Requirements: vvprocessor: Pentium - 1,8 GHz or higher, Pentium M 1.0 GHz or equivalent vvram Memory: GByte; recommended: GByte vvhard Disk:.5 GB, recommended: 5 GB vvos: Windows XP Professional, Windows 7 Professional /6 bytes vvdrive: DVD reader vvdisplay: pixel resolution or higher vvperipherals: a Mouse or compatible pointing device vvperipherals: USB interface vvweb Access: Web registration requires Internet access The documentation is supplied in electronic format: complete on-line help plus complementary documentation in pdf version. SoMachine software for generic controllers Supported controllers TVDA Reference DVD (1) Licence () / number & type M8 -- Optimized HW XBT GC MSDCHNSFNV1 MSDCHNLMUA /1 (Single) M58 -- Optimized HW M8 + Trial licence v MSDCHNLMTA /10 (Team) LMC Optimized CANopen M8 (0 days) XBT GC MSDCHNLMFA /100 (Facility) -- Optimized AS-Interface M8 XBT GT/GK with control -- Optimized CANopen XBT GC/GT/GK function -- Optimized CANopen Altivar IMC Altivar IMC -- Performance HW M58 -- Performance CANopen M58 -- Performance CANmotion LMC058 SoMachine solution extension for Solution controllers () Added b controllers Added TVDA Added libraries Reference () DVDs and Licence / number & type M8S -- Optimized CANopen Altivar Hoisting MSDCHLLMUV1S0 / 1 (Single) M58S IMC Conveying MSDCHLLMTV1S0 / 10 (Team) LMC058S -- Performance CANmotion Packaging XBT GC with CANopen LMC058 MSDCHLLMFV1S0 /100 (Facility) module type S -- Hoisting Optimized XBT GT/GK with control CANopen M8 function type S -- Conveying Performance Altivar IMC with control CANmotion LMC058 function type S SoMachine software compatibility and hardware control platforms Product type Version Logic controller Modicon M8 V1.0 HMI controller XBT GC Logic controller Modicon M8S V.0 Modicon M58 logic controller Modicon M58 logic controllers V.0 S V.0 HMI controller XBT GT/GK with control function type S, XBT GC with CANopen module type S Altivar IMC integrated controller card V.1 Altivar IMC integrated controller card with control function type S V.0 TM5 CANopen Interface V.0 TM7 CANopen Interface block Altivar IMC integrated controller card (with patch) (1) The DVD is mandatory and delivered with a trial licence. () One of the type of Licences is mandatory. () For this offer, please contact Schneider electric. () Each reference for SoMachine solution software contains: one generic trail DVD, one solution extension V.1 DVD and one licence. 79

82 Offer for complex machines Associated offers Altivar variable speed drives and Lexium motion control Application areas Commons Printing, material handling, conveying, transfer machines, packaging, textiles, etc. Specific Hoisting, wood-working or metal processing machines, etc. b Technology type Altivar variable speed drives without sensor (velocity control) Power range for Hz (kw) line supply Single-phase V (kw) Single-phase 00 0 V (kw) Three-phase V (kw) Three-phase V (kw) Drive Motor speed Hz Type of control Asynchronous motor Voltage/frequency ratios: U/f and 5-point U/f Sensorless flux vector control ratio Kn quadratic ratio (pump/fan) Energy saving ratio Synchronous motor Motor sensor Integrated Transient overtorque Available as an option Peak current Number of functions 150 Ratio for synchronous motor without sensor % of the nominal motor torque Safety functions Integrated : STO (Safe Torque Off), SLS (Safe Limited Speed), SDI (Safe Direction Information), SS1 (Safe Stop 1) Available as an option Number b of I/O Inputs Analog Logic 6 Outputs Analog 1: configurable as voltage (0-10 V) or current (0-0 ma) Logic 1 Relay outputs Communication Integrated Modbus, CANopen Available as an option DeviceNet, PROFIBUS DP V1, EtherNet/IP, Modbus TCP, EtherCat Bluetooth link Integrated Options SoMove setup software Simple Loader and Multi-Loader configuration tools IP 5 or IP 65 remote display terminal and remote graphic display terminal Filters, braking resistors, line chokes Standards and certifications IEC , IEC (environments 1 and, category C), UL 508C, EN 95-1 category, ISO/EN 189-1/- category (PL e), IEC (parts 1 & ) SIL level, draft standard EN 5095E IEC , classes C and S References ATV e, UL, CSA, C-Tick, NOM, GOST Pages Please consult our web site 80

83 Printing, material handling, conveying, transfer machines, packaging, textiles, etc. Clamping, cutting, cutting to length, flying shear, rotary knife, Pick & Place, winding, marking, etc. Lexium servo drives with sensor feedback (position control) BMH servo motor BSH Servo motor BMH Servo motor BSH Servo motor BMH Servo motor BSH Servo motor Nominal speed: BMH servo motors: continuous stall torque range between 1. 8 Nm for nominal speeds between 100 and 5000 rpm BSH servo motors: continuous stall torque range between 0.5. Nm for nominal speeds between 500 and 6000 rpm Synchronous motor with sensor feedback for BMH and BSH servo motors SinCos Hiperface sensor Resolver encoder Analog encoder (motor and machine) Digital encoder (machine only) Peak current, up to times the drive direct current for 1 second 1: STO (Safe Torque Off) : SLS (Safe Limited Speed), SS1 (Safe Stop 1), SS (Safe Stop ), SOS (Safe Operating Stop) 6 1 capture input 6 ( of which can be used as a capture input) 5 Modbus Modbus, CANopen, CANmotion Modbus CANopen, CANmotion, DeviceNet, EtherNet/IP, PROFIBUS DP V1, EtherCat Available as an option Available as an option Available as an option SoMove setup software Multi-Loader configuration tool Graphic display terminal Filters, braking resistors, line chokes IEC , IEC (environments 1 and, categories C and C), IEC /-/-/-5, ISO/EN (PL e), IEC SIL level e, UL, CSA, TÜV LXM C LXM A LXM M Please consult our web site 81

84 Selection guide Associated offers TeSys motor starters - open version 1 Applications Pre-assembled starters b b Small machines starting under full load: D.O.L. starters Machines starting under no-load: b star-delta starters b b b b Starter type D.O.L. or reversing starters with circuit-breaker D.O.L. starters with fuse protection Soft start units or b star-delta starters to b be used in association with a circuit-breaker or fuses b b b b b b 5 6 Level of service Type 1 coordination Type coordination v v Power at 00 V Up to 5.5 kw Up to 7 kw Up to 7 kw Up to 1 kw v v 7 Type of components Combination automatic motor starter with overload protection b built into the circuit-breaker Fuse carrier b + plate-mounted contactor contactors b (line, star and delta, mounted on plate, b rail or chassis) b b b b b b 8 Pages Please consult your Customer Care Centre

85 Starters for customer assembly Small machines starting under full load: D.O.L. starters Machines starting under no-load: star-delta starters 1 D.O.L. or reversing starters D.O.L., reversing or star-delta starters with circuit-breakers D.O.L., reversoing or star-delta starters with fuses 5 Total coordination Type 1 and type coordination 6 Up to 15 kw Up to 110 kw Up to 15 kw Up to 55 kw Starter-controller Thermal magnetic circuit-breaker + contactor(s) Magnetic circuit-breaker b + contactor(s) b + thermal overload relay Fuse carrier b + contactor(s) b + thermal overload relay Switch-disconnector-fuse b + contactor(s) b + thermal overload relay 7 Please consult your Customer Care Centre

86 Selection guide Associated offers Power supplies and transformers Phaseo Regulated switch mode power supplies 1 Power supplies Regulated switch mode power supplies ABL 8MEM, ABL 7RM: 7 to 60 W - Rail mounting ABL 8REM, ABL 7RP: 60 to 1 W - Rail mounting Nominal input voltage Connection to worldwide line b supplies United States - 10 V (phase-to-neutral) - 0 V (phase-to-phase) a V c V Single-phase (N-L1) connection or -phase (L1-L) connection Europe - 0 V (phase-to-neutral) - 00 V (phase-to-phase) Single-phase (N-L1) connection United States - 77 V (phase-to-neutral) - 80 V (phase-to-phase) 5 Undervoltage control Yes Protection against overloads and short-circuits Yes, voltage detection. Automatic reset on elimination of the fault Diagnostics relay Compatibility with function modules Power reserve (Boost) 1.5 to 1. In for 1 minute, depending on model (for ABL 8MEM) No Output voltage c 5 V c 1 V c V c 8 V 6 Output current 0. A ABL 8MEM A ABL 8MEM A ABL 8MEM01 A ABL 8MEM A ABL 7RM05 ABL 7RP80 A ABL 8REM00.5 A A ABL 8MEM A ABL 7RP105 ABL 8REM050 6 A 10 A 0 A 9 0 A 0 A Pages Please consult our web site

87 ABL: 85 to 960 W - Compact - Rail mounting Function modules ABL 8DCC: converters c/c 1 a V a 10 V or a 0 V a V c V Single-phase (N-L1) v connection v Single-phase (N-L1) v connection v or -phase (L1-L) connection Single-phase (N-L1) v connection v -phase (L1-L-L) v connection -phase (L1-L-L) v connection No No No Yes, current limitation Yes, current limitation Automatic reset on elimination of the fault Yes Yes Yes Yes, depending on model Yes with buffer module, battery and battery check modules, redundancy module and discriminating downstream protection module Depending on model: 1.5 to 1.7 In for 5 to 0 seconds No 5 c V c 5 V c V 6 ABL 8DCC100 (1) 7 ABL RSM05 ABL RSM050 ABL 8DCC05060 (1) 8 ABL RSM100 ABL RSM00 ABL WSR00 ABL WSR00 ABL WSR00 Please consult our web site () (1) Converter module c/c, must be used with a Phaseo power supply. () Certain offers can not be marketed in certain countries, please consult your Customer Care Centre

88 Selection guide Associated offers Operator dialogue terminals: Magelis Small Panels Applications Display of graphic pagesb Type of terminal Small Panels with touch screen Display Type Monochrome STN LCD (00 x 80 pixels), backlit - Green, orange and red, or - White, pink and red Colour QVGA TFT LCD (0 x 0 pixels) Capacity." (monochrome).5" (colour) 5.7" (colour) Data entry Via touch screen Memoryb capacity Application 16 MB Flash Expansion Functions Maximum number of pages Limited by internal FLASH EPROM memory capacity Variables per page Unlimited Representation of variables Alphanumeric, bitmap, bargraph, gauge, curves, buttons, LEDs Recipes groups of 6 recipes Curves Yes, with log Alarm logs Yes Real-time clock Access to the PLC real-time clock Alarm relay Buzzer Yes Communication Asynchronous serial link RS C/RS 85 (1) RS C/RS 85 RS C using Zelio protocol () Downloadable protocols Uni-TE, Modbus and for PLC brands: Allen-Bradley, Omron, Mitsubishi, Siemens Printer link USB ports Networks USB for serial or parallel printer 1 host type A and 1 device type mini-b 1 Ethernet TCP/IP port 1 Ethernet TCP/IP port (10BASE-T/100BASE-TX) (10BASE-T/100BASE-TX) () Development software Vijeo Designer (on Windows XP, Windows Vista and Windows 7) Operating system Magelis References HMI STO 5pp HMI STU 655 HMI STU 855 Page Please consult our web site (1) Only HMI STO 511/51. () Only HMI STO 501. () Only HMI STO 51/5. 86

89 Display of text messages and/or semi-graphic pages Display of text messages and/or semi-graphic pages Control and configuration of data Small Panels with keypad Small Panels with keypad Small Panels with touch screen and keypad Green backlit monochrome LCD,v height 5.5 mmv orv Green, orange or red backlit monochrome LCD, height mm Green, orange or red backlit monochrome LCD,v height mm Green, orange or red backlit monochrome matrix LCD (198 x 80 pixels),v height 16 mm lines of 0 characters or v 1 to lines of 5 to 0 characters (monochrome) 1 to lines of 5 to 0 characters (monochrome) to 10 lines of 5 to characters (monochrome) Via keypad withv 8 keys ( customizable) Via keypad with 1 function keys or numeric entry v (depending on context) 8 service keys Via keypad with function keys 8 service keys Via touch screen and keypad with 10 function keys service keys 51 KB Flash 51 KB Flash EPROM 18/00 application pages 56 alarm pages 18/00 application pagesv 56 alarm pages 00 application pagesv 56 alarm pages , bargraph, buttons, LEDs 50 Alphanumeric Alphanumeric, bargraph, buttons, LEDs Yes Yes (5) Yes Access to the PLC real-time clock Access to the PLC real-time clock Yes () RS C/RS 85 Uni-TE, Modbus and for PLC brands: Allen-Bradley, Omron, Mitsubishi, Siemens RS C serial link (5) Vijeo Designer Lite (on Windows 000, Windows XP and Windows Vista) Magelis XBT N pppp XBT R ppp XBT RT ppp Please consult our web site () Only XBT RT511. (5) Depending on model. 87

90 Selection guide Associated offers Operator dialogue terminals: Magelis GT, GK, GH and GTW Advanced Panels Applications Type of terminal Display of text messages, graphic objects and synoptic views Control and configuration of data Touch screen Advanced Panels Display Type Backlit monochrome (amber or red mode) STN LCD v (0 x 0 pixels) or TFT LCD Backlit monochrome or colour STN LCD or backlit colour TFT LCD (0 x 0 pixels) or (60 x 80 pixels) () Capacity.8" (monochrome or colour) 5.7" (monochrome or colour) 7.5" (colour) Backlit colour STN LCD or colour TFT LCD (60 x 80 pixels) Data entry Via touch screen Static function keys Dynamic function keys Service keys Alphanumeric keys Memory capacity Applications MB Flash EPROM 16 MB Flash EPROM () MB Flash EPROM Expansion By means of 18, 56, 51 MB, 1, or GB CF card (except XBT GT110) Functions Maximum number of pages Limited by internal Flash Limited by capacity of internal Flash EPROM memory or CF EPROM memory capacity card memory Variables per page Unlimited (8000 variables max.) Representation of variables Recipes Curves Alarm logs Real-time clock Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, LED groups of 6 recipes comprising 10 ingredients max. Yes, with log Yes Built-in Discrete I/O 1 input (reset) and outputs (alarm, buzzer, run) Multimedia I/O () 1 audio input (microphone), 1 composite video input (digital or analogue video camera), 1 audio output (loudspeaker) (1) Communication Downloadable protocols Uni-TE (), Modbus, Modbus TCP/IP (1) and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens Asynchronous serial link RS C/85 (COM1) RS C/RS /85 (COM1) and RS 85 (COM) USB ports 1 1 () 1 Bus and networks Modbus Plus and Fipway with USB gateway, PROFIBUS DP and Device Net with optional card Ethernet TCP/IP (10BASE-T/100BASE-TX) (1) Printer link USB port for parallel printer RS C (COM1) serial link, USB port for parallel printer Development software Vijeo Designer (on Windows XP, Windows Vista and Windows 7) Operating system Magelis (00 MHz RISC CPU) Magelis v (1 MHz RISC CPU) () Magelis (66 MHz RIS CPU) Type of terminal XBT GT11/1 XBT GT1////9 XBT GT/ Page Please consult our web site (1) Depending on model. () Uni-TE version V for Twido controller and TSX Micro/Premium platform. () For XBTGT 0, MB Flash EPROM, 1 sound output, USB ports, 66 MHz RISC CPU. () For XBT GT

91 Display of text messages, graphic objects and synoptic views Control and configuration of data Touch screen Advanced Panels Backlit colour STN LCD or colour TFT LCD (60 x 80 pixels or 800 x 600 pixels) () Backlit colour TFT LCD (800 x 600 pixels) Backlit colour TFT LCD (10 x 768 pixels) 10." (colour) 1.1" (colour) 15" (colour) Via touch screen MB Flash EPROM By means of 18, 56, 51 MB, 1, or GB CF card Limited by capacity of internal Flash EPROM memory or CF card memory Unlimited (8000 variables max.) Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, LED groups of 6 recipes comprising 10 ingredients max. Yes, with log Yes Built-in 1 input (reset) and outputs (alarm, buzzer, run) 1 audio input (microphone), 1 composite video input (digital or analogue video camera), 1 audio output (loudspeaker) (1) Uni-TE (), Modbus, Modbus TCP/IP (1) and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens RS C/RS /85 (COM1) and RS 85 (COM) Modbus Plus with USB gateway Ethernet TCP/IP (10BASE-T/100BASE-TX) RS C (COM1) serial link, USB port for parallel printer Vijeo Designer (on Windows XP, Windows Vista and Windows 7) Magelis (66 MHz RIS CPU) XBT GT5/5/5 XBT GT6 XBT GT7 Please consult our web site 89

92 Selection guide (continued) Associated offers Operator dialogue terminals: Magelis GT, GK, GH and GTW Advanced Panels Applications Type of terminal Display of text messages, graphic objects and synoptic views Control and configuration of data Advanced Panels with keypad Display Type Colour TFT LCDv (0 x 0 pixels) or monochrome STN Colour TFT LCD (60 x 80 pixels) Capacity 5.7" (monochrome or colour) 10." (colour) Data entry Via keypad and/or touch screen (configurable) and/or by industrial pointer Static function keys 10 1 Dynamic function keys 1 18 Service keys 8 Alphanumeric keys 1 Memory capacity Application 16 MB Flash EPROM MB Flash EPROM Expansion By means of 18, 56, 51 MB, 1, or GB CF card Functions Maximum number of pages Limited by capacity of internal Flash EPROM memory or CF card memory Variables per page Representation of variables Recipes Curves Alarm logs Real-time clock Unlimited (8000 variables max.) Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, LED groups of 6 recipes comprising 10 ingredients max. Yes, with log Yes Built-in Discrete I/O 1 input - outputs Multimedia I/O Communication Downloadable protocols Uni-TE (), Modbus, Modbus TCP/IP (1) and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens Asynchronous serial link RS C/RS /85 (COM1) RS 85 (COM) USB ports 1 Bus and networks Modbus Plus, Fipway with USB gateway, PROFIBUS DP and Device Net with optional card Ethernet TCP/IP (10BASE-T/100BASE-TX) Printer link RS C (COM1) serial link, USB port for parallel printer Development software Vijeo Designer (on Windows XP, Windows Vista and Windows 7) Operating system Magelis (CPU 66 MHz RISC) Type of terminal XBT GK 1/ XBT GK 5 Page Please consult our web site (1) Depending on model. () Uni-TE version V for Twido controller and TSX Micro/Premium platform. 90

93 Display of text messages, graphic objects and synoptic views Control and configuration of data Portable Advanced Panels Open touch screen Advanced Panels Colour TFT LCDv (60 x 80 pixels) Colour TFT LCDv (800 x 600 pixels) Colour TFT LCDv (800 x 600 pixels) Colour TFT LCDv (10 x 768 pixels) 5.7" (colour) 8." (colour) 1" (colour) 15" (colour) Via touch screen Via touch screen 11 MB Flash EPROM 1 GB CF system card included with terminal, expandable to GB By means of 18, 56, 51 MB, 1, or GB CF card GB CF system card included with terminal, expandable to GB Limited by capacity of internal Flash EPROM memory or CF card memory Unlimited (8000 variables max.) Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, LED groups of 6 recipes comprising 10 ingredients max. Yes, with log Yes Built-in 1 audio output Uni-TE (), Modbus, Modbus TCP/IP and for PLC brands: Mitsubishi, Omron, Rockwell Automation and Siemens RS C/RS -85 (COM1) Uni-TE (), Modbus, Modbus TCP/IP (1) and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens RS C (COM1) RS C (COM) RS C (COM1) on front Modbus Plus with USB gateway 1 Ethernet port (10BASE-T/100BASE- TX) RS C (COM1) RS C (COM) 1 TCP/IP Ethernet port (10BASE-T/100BASE-TX) and 1 Ethernet port (10BASE-T/100BASE-TX/1 GB) RS C (COM1 or COM) serial link, USB port for parallel printer Vijeo Designer (on Windows XP, Windows Vista and Windows 7) Magelis Windows XP Embedded (66 MHz RISC CPU) XBT GH 60 XBT GTW 50 XBT GTW 65 HMI GTW 75 Please consult our web site (1) Depending on model. () Uni-TE version V for Twido controller and TSX Micro/Premium platform. 91

94 Schneider Electric Industries SAS Head Offi ce 5, rue Joseph Monier F-9500 Rueil-Malmaison France The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specifi c user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specifi c application or use thereof. Neither Schneider Electric nor any of its affi liates or subsidiaries shall be responsible or liable for misuse of the information contained herein. Design: Schneider Electric Photos: Schneider Electric Printed by: DIA7ED10080EN ART /01- V.0