OEM. Electrical Insulation Tapes

Transcription

1 OEM Electrical Insulation Tapes

2 An electrical grade tape should always be used in the manufacture of electrical components. The correct tape will have the necessary balance of electrical and mechanical properties along with good handling characteristics that will contribute to overall productivity by reducing time and materials. The simple appearance of a roll of pressure-sensitive adhesive (PSA) tape does not reveal the complex nature of the material science, technology and advanced production processes that are involved. 3M Electrical Tapes are made from a broad range of backings and adhesives to meet the requirements of different applications and environments. Extensive quality control and testing, combined with accurate process controls, ensure that customers get high quality electrical grade products. Heat Shrink OEM Liquid Resins EMC & RFI Products 20 To find out more about our complete range of Electrical Products, please call our Customer Service Team on

3 Acetate Cloth Tapes 3M 11 Tape (7.0 mils) - Printable Acetate Cloth with Thermosetting 3M 11 Black Acetate Cloth Tape is an aesthetically pleasing tape which offers excellent conformability in coil wrapping applications up to 105 C. Acetate cloth tapes also offer excellent absorption of resins and varnishes. 609mm x 66m* Black 7.0mils (0.177mm) 105 C RT 3M 28 Tape (8 mils) - Printable Acetate Cloth with Thermosetting 3M 28 Acetate Cloth Tape is an aesthetically pleasing tape which offers excellent conformability in coil wrapping applications up to 105 C. Acetate cloth tapes also offer excellent absorption of resins and varnishes. 609mm x 66m* White 8.0mils (0.203mm) 105 C RT Antistatic Film Tapes Size Colour 3M 1554 Tape (9.7 mils) - Flame Retardant Acetate Cloth with Acrylic Adhesive (UL 510) 3M 1554 Electrical Tape is a white acetate cloth coated with a flame-retardant acrylic pressure-sensitive adhesive. The acetate cloth is very conformable and easy to handle. The tape exhibits good breaking strength, insulating and corrosion protection. This product is especially suited for applications such as anchoring ferrite strips on deflection yokes, as well as assorted insulating and holding coil applications where flame retardancy is necessary. 1245mm x 55m* White 9.7mils (0.245mm) 105 C A 3M 40 Tape (1 mil) - Polyester Antistatic with Acrylic Adhesive 3M 40 Printed and Unprinted Antistatic Utility Tapes represent a breakthrough in PSA tape technology. This new tape, which generates less than 50 volts on unwind and removal from stainless steel, helps prevent ESD damage to sensitive electronic components in manufacturing environments. Triboelectric charge may vary with your application and environment EMC & RFI Products OEM Liquid Resins Heat Shrink O E M E l e c t r i c a l I n s u l a t i o n T a p e s 597mm x 66m* Printed For Technical Support please call

4 EMC & RFI Products Composite Film Tapes 3M 44 Tape (5.5 mils) - Polyester with Thermosetting Rubber adhesive 3M 44 is a combination polyester film/polyester web coated with a rubber thermosetting pressure-sensitive adhesive. The tape is recommended for use in stick-wound coils/transformers and in bobbin-wound coils for banding, anchoring, and insulating, and for protecting start wires, leads, terminal strips, insulation paper, end turns and connections in motors and transformers. 597mm x 82m* White 5.5 mils (0.140mm) 130 C RT 3M 44-T Tape (18 mils) - Polyester with Acrylic Adhesive 3M 44-D is a polyester web reinforced polyester film coated with a rubber pressure sensitive adhesive. This tape is especially well suited for applications such as building coil barriers. The thickness and CTI rating facilitates efficiency and effectiveness in this application. The tape is UL recognised (130 C). Underwriters Laboratories (UL) recognised products have been evaluated for use as components of end product equipment that is listed or classified by UL Part number Size Total Thickness Colour Adhesive 44-T 1170mm x 30m 18 mils (0.455mm) White A Epoxy Film Tapes OEM Liquid Resins 3M 1 Tape (2.2 mils) - Polyester Film with Flame Retardant Acrylic Adhesive 3M 1 Tape is a 2.2 mil/0.56mm flame-retardant film backing that offers flexibility and conformability for easy handling and application. It meets the rigid flame-retardancy requirements of the component test program of UL 510. Number 1 Tape is especially well suited for applications such as wrapping capacitors, relays, coils, transformers, bobbin-wound sub-fractional horsepower shaded-pole motors, stick-wound coils and wire harnesses 584mm x 66m* White 3.5 mils (0.088mm) 130 C A Heat Shrink 3M Super 10 Tape (1 mil) Flame Retardant Epoxy Film Tape with Thermosetting 3M Super 10 Electrical Tape offers flexibility and conformability for easy handling and application. It meets the rigid flame-retardancy requirements of the Component Test Program of UL 510. In application, the tape maintains good electrical properties after elongation. Super 10 also maintains good mechanical and electrical properties as tested for UL recognition at 155 C. The tape is recommended for use in wrapping relays, coils, transformers, bobbin-wound sub-fractional horsepower shaded-pole motors and stick-wound coils. It can also be used for holding in fractional horsepower motors, arbor-wound coils and wire harnesses. 394mm x 55m* Cream 5.0 mils (0.127mm) 155 C RT 22 To find out more about our complete range of Electrical Products, please call our Customer Service Team on

5 Epoxy Film Tapes Filament Reinforced Tapes 3M Super 20 Tape (5 mils) - Flame Retardant Epoxy Film with Acrylic Adhesive 3M Super 20 Electrical Tape offers flexibility and conformability for easy handling and application. The acrylic adhesive offers solvent resistance without a thermosetting bake cycle; in addition it meets the rigid flame-retardancy requirements of the Component Test Program of UL 510. In application, the tape maintains good electrical properties after elongation. 3M Super 20 also maintains good mechanical and electrical properties as tested for UL recognition at 155 C. 394mm x 55m* White 5.0 mils (0.127mm) 155 C A 3M 46 Tape (7.0 mils) - Glass Filament with Thermosetting 3M 46 Electrical Tape is a polyester film/glass filament tape coated with a thermosetting, pressure sensitive rubber adhesive system. The polyester film/glass backing has excellent physical and electrical characteristics. 46 Tape is especially well suited for such applications as lead anchoring and banding of coils where high edge-tear resistance and low stretch under application tension are needed. 616mm x 55m* Clear 7.0 mils (0.177mm) 130 C RT 3M 1276 Tape (9.0 mils) - Glass Filament with Acrylic Adhesive 3M 1276 Electrical Tape is made of an electrical-grade paper backing, reinforced with parallel glass filaments and an oil-compatible acrylic pressure-sensitive adhesive. Unlike conventional film-backed tapes, this products paper backing construction provides for complete impregnation and saturation of the tape in adjacent layers of insulation. This feature minimises the possibility of voids leading to corona discharges, with subsequent deterioration of insulation materials. 616mm x 55m* White 9.0 mils (0.228mm) 105 C A 3M 1339 Tape (6.5 mils) - Glass Filament & Polyester Film with Acrylic Adhesive 3M 1339 Electrical Tape is a polyester film/glass filament tape coated with a pressure sensitive acrylic adhesive system. The polyester film/glass backing has excellent physical and electrical characteristics. The backside of the tape has a special coating which allows for an even, controlled unwind. It also promotes permanent anchoring in application. Typical applications for 1339 include lead anchoring, banding of coils, lead tape anchoring and other uses where tensile strength is needed. UL recognition (130 C) 616mm x 55m* White 6.5 mils (0.165mm) 130 C A EMC & RFI Products OEM Liquid Resins Heat Shrink O E M E l e c t r i c a l I n s u l a t i o n T a p e s For Technical Support please call

6 EMC & RFI Products Glass Cloth Tapes 3M 27 Tape (7.0 mils) - Glass Cloth Printable with Thermosetting 3M 27 Glass Cloth Electrical Tape is a woven glass cloth tape designed to operate in 600-volt dry applications requiring high mechanical strength and resistance to high temperatures i.e. Insulating motor lead connections, switches and controls for furnaces and ovens or reinforcing electrical installations where heavy loads cause high heat and breakdown of original insulation (e.g., motor leads and switches) Specially treated and prepared to provide corrosion free protection. The glass cloth will not shrink, rot, or burn and has a high tensile strength. UL Recognised Component listing for 150 C (Guide OANZ2, File E17385) 616mm x 55m* White 7.0 mils (0.177mm) 130 C RT OEM Liquid Resins Heat Shrink 3M 79 Tape (7.0 mils) - Glass Cloth Printable Film with Acrylic Adhesive 3M 79 Tape is a white glass cloth with an electrical grade acrylic pressure sensitive adhesive. It has a high temperature resistance (150 C) with excellent conformability, superb absorption of resin and varnishes, printable and has high solvent resistance. Suggested for use in a variety of coil/transformer and motor applications including an outer wrap for bobbin wound coils, banding arbor wound coils, lead pad hold down, end turn, lead anchor and connection. 603mm x 55m* White 7.0 mils (0.177mm) 150 C A 3M 90 Tape (7.0 mils) - Glass Cloth Saturated Printable Film with Thermosetting 3M 90 Electrical Tape is a white glass cloth coated with a rubber, thermosetting adhesive. The glass cloth has excellent high temperature resistance, tensile strength and offers superior absorption of electrical insulating resins and varnishes. The tape also exhibits resistance to ravelling and fraying which facilitates automated application and improves aesthetics. This product is especially suited for applications such as stick-wound coils/transformers and bobbin-wound coils; for banding, anchoring and insulating; and terminal strips, insulation paper, end turns and connections in motors and transformers. 616mm x 55m* White 7.0 mils (0.177mm) 155 C RT 3M 69 Tape (7.0 mils) - Glass Cloth Printable Film with Silicone Adhesive 3M 69 Glass Cloth Electrical Tape is a white glass cloth tape with a high-temperature thermosetting silicone adhesive. The thermosetting adhesive provides an increased bond once applied in areas of high ambient temperatures. UL recognised for continuous use up to 200 C, it conforms to Military Specification No. MIL-I-19166C. This tape is suggested for use in the following areas: Insulating electric and induction type furnace power supply leads Securing high temperature, non-psa insulations (such as asbestos and glass) in high temperature areas Securing Scotch 77 Fire Retardant Electric Arc Proofing Tape Replacing 3M 27 Glass Cloth Electrical Tape in locations where a higher-temperature tape is needed Re-insulating and repairing coils on mining machines Re-enforcing insulation in electrical installations where heavy loads cause high heat and breakdown of original insulation (e.g. motor control exciter feeds) Splicing silicone-covered glass wire where splices require more abrasion resistance and mechanical strength than can be provided by silicone tapes 1220mm x 33m* White 7.0 mils (0.177mm) 180 C ST 24 To find out more about our complete range of Electrical Products, please call our Customer Service Team on

7 Paper Tapes Polyester Film Tapes 3M 12 Tape (5.5 mils) - Flat Back Paper with Thermosetting Flat-Backed Paper Electrical Tape 12 is used for banding coils and for cover on bobbinwound coils. 594mm x 55m* Yellow 5.5 mils (0.14mm) 105 C RT 594mm x 55m* Yellow 9.0 mils (0.228mm) 105 C RT 1219mm x 66m* Yellow/White/Black** 2.5 mils (0.063mm) 130 C A 3M 16 Tape (9.0 mils) - Crepe Paper with Thermosetting Crepe Paper Electrical Tape 16 is conformable, and is used as a coil cover and an end turn tape. 3M 1350 T1 Tape (1.5 mils) - Triple-layer Polyester Film with Acrylic Adhesive :: Flame Retardant 3M 1350T-1 Tape is a flame retardant, triple-layer polyester film tape which has UL component recognition for use as REINFORCED INSULATION as specified in UL 1950 para It also offers excellent solvent resistance, good quick stick, smooth unwind, and is suitable for use on automatic taping equipment Tape is especially suited for applications such as wrapping coils, capacitors, wire harnesses, transformers, shaded pole motors and fractional horsepower motors. Rated for use up to 130 C (266 F). 1219mm x 66m* Yellow 3.0 mils (0.08mm) 130 C A 3M 1350F Tape (1.0/2.0 mils) Polyester Printable Film with Acrylic Adhesive: Flame Retardant 3M 1350F Tape is an electrical insulating polyester film tape, which meets the flameretardancy requirements of UL 510. It consists of materials that are represented in many UL Recognised Insulation Systems and has a UL 130 C temperature rating. It also offers excellent flagging and solvent resistance; good wet grab; smooth, even unwind and is suitable for use on automated equipment Tape is especially suited for applications such as wrapping coils, capacitors, wire harnesses, transformers, shaded pole motors and fractional horsepower motors. EMC & RFI Products OEM Liquid Resins Heat Shrink O E M E l e c t r i c a l I n s u l a t i o n T a p e s **Black only available in 1mil/0.025mm For Technical Support please call

8 EMC & RFI Products Polyester Film Tapes 3M 55 Tape (7.5 mils) - Polyester Film/Matt Composite with Themosetting 3M 55 Tape is a Polyester Film/Mat Composite with rubber thermosetting pressuresensitive adhesive. It features with high edge-tear resistance, high puncture and abrasion resistance and Class B (130 C) temperature rated. 55 Tape has excellent physical and electrical characteristics. This tape is especially well suited for use as a coil cover, end turns, lead pad, core layer and crossover insulations. 597mm x 66m* White 7.5 mils (0.190mm) 130 C RT 3M 56 Tape (1.0 mil) - Polyester Film with Thermosetting 3M 56 Polyester Film Electrical Tape is designed for insulating applications requiring high dielectric strength with a thin, durable film backing. It has a rubber thermosetting adhesive coating and a low adhesion backside coating which makes it suitable for automatic taping. It is used in applications of coil outerwrap, inner-layer insulation, capacitor wrap, and assorted other holding applications. Rated for use up to 130 C (266 F) 609mm x 66m* Yellow 2.3 mils (0.058mm) 130 C RT 3M 57 Tape (2.0 mils) - Polyester Film with Thermosetting 3M 57 Polyester Film Electrical Tape is specified for insulating applications requiring a thin, durable tape with high dielectric strength, such as for wrapping coils and capacitors and holding applications. Rated for use up to 130 C (266 F), it withstands higher temperature conditions than tapes with acetate film backing. OEM Liquid Resins 616mm x 66m* Yellow 3.3 mils (0.083mm) 130 C RT 3M 58 Tape (2.0 mils) - Polyester Film with Thermosetting 3M 58 Polyester Film Electrical Tape is for use in fine wire coils where magnet wire serves to colour code. Rated for use up to 130 C (266 F), it withstands high temperature conditions. 394mm x 66m* Clear 3.3 mils (0.083mm) 130 C RT Heat Shrink 3M 54 Tape (1 mil) - Polyester Film with Thermosetting 3M 54 Tape is a 1-mil/0.025mm transparent polyester film with rubber thermosetting adhesive and is especially suited for use wrapping fine wire coils where magnet wire serves to colour code. Rated for use up to 130 C (266 F). It withstands higher temperature conditions than tapes with acetate film backing. 571mm x 66m* Clear 2.5 mils (0.063mm) 130 C RT 26 To find out more about our complete range of Electrical Products, please call our Customer Service Team on

9 Polyester Film Tapes 3M 5 Tape (1 mil) - Polyester Film with Acrylic Adhesive 3M 5 Electrical Tape is a 1-mil/0.025mm, clear polyester film with a pressure-sensitive acrylic adhesive. A single coated tape, it features an adhesive system that offers resistance to most common cleaning solvents. The tape is also oil resistant, and resists most common cleaning solvents. Rated for use up to 130 C (266 F). It withstands higher temperature conditions than tapes with acetate film backing. 1219mm x 66m* Clear 2.5 mils (0.063mm) 130 C A 394mm x 33m* Yellow 3.8 mils (0.096mm) 130 C RT 3M 74 Tape (0.5 mil) - Polyester Film with Thermosetting 3M 74 Polyester Film Electrical Tape is a 0.5 mil polyester film tape with a yellow rubber thermosetting adhesive, that provides good electrical strength for coil applications where space is at a premium. Rated for use up to 130 C (266 F). 394mm x 66m* Yellow 0.8 mils (0.020mm) 130 C RT 3M 1318 Tape (1.0/2.0 mils) - Polyester Printable Film with Acrylic Adhesive 3M 1318 Tape is a polyester film tape with acrylic pressure sensitive adhesive. It has excellent flagging resistance and solvent resistance, making it well suited for applications where cleaning solvents and mineral oil are present. It consists of materials that are represented in many UL Recognised Insulation Systems and has a UL 130 C temperature rating. It offers good wet grab, excellent shelf life, smooth, even unwind and is suitable for printing and use on automated equipment Tape is especially suited for applications such as wrapping coils, capacitors, wire harnesses, transformers, shaded pole motors and fractional horsepower motors. 3M 75 Tape (1.0 mil) - Polyester Film Double Coated with Thermosetting 3M 75 Double-Coated Polyester Film Tape is specified for insulating applications requiring a double-coated thin, durable tape with high dielectric strength, such as for wrapping coils and capacitors and holding applications. Rated for use up to 130 C (266 F), it withstands higher temperature conditions than tapes with acetate film backing. EMC & RFI Products OEM Liquid Resins Heat Shrink O E M E l e c t r i c a l I n s u l a t i o n T a p e s For Technical Support please call

10 Polymide Film Tapes EMC & RFI Products 3M 92 Tape (1.0 mil) - Polymide Printable Film with Silicone Adhesive :: Flame Retardant 3M Tape is a 1-mil/0.025mm polymide backing with silicone adhesive. It is designed for high temperature applications, used on coils, capacitors and wire harnesses. 92 Tape is used for high temperature electrical applications in which a tough, thin insulating material is required for wrapping coils, transformers, capacitors and wire harnesses. It is also used in printed circuit board assembly as a wave solder masking tape. 317mm x 33m* Amber 3.0 mils (0.076mm) 180 C ST 3M 1205 Tape (1.0 mil) - Polymide Film with Acrylic Adhesive :: Flame Retardant 3M 1205 Tape is a 1-mil/0.025mm polymide backing with acrylic adhesive. It is designed for high-temperature applications, in which a solvent-resistant backing is required, used on coils, capacitors and wire harnesses Tape is used for high-temperature electrical applications in which a tough, thin insulating material that is solvent resistant is required for wrapping coils, transformers, capacitors and wire harnesses. It is also used as a cover layer material for many types of flexible printed circuits. 317mm x 33m* Amber 3.0 mils (0.076mm) 155 C A Heat Shrink OEM Liquid Resins 28 To find out more about our complete range of Electrical Products, please call our Customer Service Team on

11 PTFE Film Tapes 3M 60 Tape (2.0 mils) - PTFE Film with Silicone Adhesive Flame Retardant 3M 60 Tape has consistent physical and electrical properties over a broad temperature range (180 C /356 F); for use on high temperature coils, capacitors and wire harnesses. 343mm x 33m* Brown 4.0 mils (0.102mm) 180 C ST 3M 61 Tape (5.0 mils) - PTFE Film with Silicone Adhesive Flame Retardant 3M 61 Tape is for use on high temperature coils, capacitors and wire harnesses where high dielectric and breaking strength are required. 355mm x 33m* Brown 7.0 mils (0.178mm) 180 C ST 3M 62 Tape (5.0 mils) - PTFE Printable Film with Silicone Adhesive on Liner :: Flame Retardant 3M 62 Tape is supplied on a liner; bondable backside for higher adhesion to its own backing and better bonding of resins and varnishes; for use on high temperature coils, capacitors and wire harnesses. Printable. 355mm x 33m* Brown 4.0 mils (0.102mm) 180 C ST EMC & RFI Products OEM Liquid Resins Heat Shrink O E M E l e c t r i c a l I n s u l a t i o n T a p e s For Technical Support please call

12 Heat Shrink OEM Liquid Resins EMC & RFI Products About 3M Tape Adhesives Thermosetting Rubber (RT): Thermosetting adhesives have high initial adhesion and electrical purity. When properly thermoset, a rubber-resin adhesive system will cross-link into a three-dimension matrix molecular form providing greater adhesion and bonding, higher solvent resistance and higher heat resistance. Acrylic (A): Acrylic adhesives are synthetic polymers specifically formulated to meet application requirements. Acrylic adhesives are compounded to resist heat, oxidation, solvents and oils, and exhibit acceptable performance in many applications without a cure cycle. Silicone (ST): Silicone adhesives require considerably higher temperatures for the thermosetting reaction. Silicone adhesive systems have exceptional heat resistance, are inorganic and, if burned, leave a nonconductive residue. Non-thermosetting Rubber (RN): An adhesive system is classified as non-thermosetting if it does not advance in cure upon application of heat. Adhesives for Special Applications: Developed exclusively by 3M, the remarkable adhesive used only for 3M Antistatic Tapes uses a special polymer configuration to neutralise triboelectrically generated charges which could damage sensitive electronic components upon unwind or removal. Tape Backings Acetate Cloth: These aesthetically pleasing tapes offer excellent conformability in coil wrapping applications up to 105 C plus excellent absorption of electrical insulating resins and varnishes. Composite Film: These combine the high dielectric strength and edge-tear resistance of polyester film and non-woven polyester mat. Epoxy Film: These offer solder and puncture resistance, high dielectric strength, conformability and UL recognition for flame retardancy and use at temperatures up to 155 C. Their versatility can help reduce your tape inventory. Filament-Reinforced: Many of these are designed for applications needing both the dielectric strength of polyester film and the high mechanical strength of glass fibres. They offer the ultimate in low stretch, high tensile and edge-tear resistance. More cost effective than glass cloth tapes, they are excellent for anchoring lead wires to banding coils. A special paper-backed filament tape is available for high-voltage oil-filled distribution transformer use. Glass Cloth: 3M offers the most flexible and conformable glass cloth backings on the market with the highest temperature resistance and tensile strength. With excellent absorption of resins and varnishes, they are unsurpassed for holding and strapping applications up to 200 C. Non-Woven: Permeable to gas and liquids, the design of this tape allows thorough penetration of varnishes during vacuum impregnation. Paper: These provide good cushioning, puncture resistance and toughness. Polyester Film: These are specified for insulating applications requiring a thin, durable tape with high dielectric strength. They can withstand higher temperature conditions than tapes with acetate backing. They also are conformable, exhibit excellent chemical, solvent and moisture resistance and resist cut-through and abrasion. Polymide Film: The physical and electrical properties of polymide remain stable when used in such applications as coils, harnesses and capacitors, that experience extreme temperatures. PTFE Film: These are high-temperature tapes used in applications requiring consistent performance and minimum shrinkage across a wide range of temperatures. They are extremely resistant to chemicals, have high arc resistance and are free of carbonising materials. 30 To find out more about our complete range of Electrical Products, please call our Customer Service Team on