B/E-TEKLAM High Performance Composite Panels

Transcription

1 B/E-TEKLAM High Performance Composite s

2 ABOUT US Established in 1990, TEKLAM, a B/E Aerospace company, is an industry leader in the design and manufacture of advanced laminated honeycomb panels. With over two decades of experience, our superior quality products are designed for aerospace and commercial applications where a high strength to weight ratio is critical. Our lightweight structural materials are produced to the most stringent requirements. TEKLAM honeycomb panels are designed for optimal performance in their specific applications. Utilizing materials including Carbon Fiber, Kevlar, Fiberglass, Nomex and aerospace aluminum alloys, TEKLAM provides unique and innovative solutions to satisfy the most demanding requirements. Through both Multiple Opening Presses (MOP) and vacuum processing we are capable of producing panels of a wide range of shapes, sizes and performance characteristics. In 2011, TEKLAM was acquired by B/E Aerospace and shortly thereafter moved into a new 93,000 square foot production facility in Corona, California. Our site maintains ISO9001 / AS9100 certification.

3 PRODUCTS & CAPABILITIES PRODUCT DEVELOPMENT AND APPLICATION ENGINEERING SERVICES From concept design through qualification, first article inspection and production, our engineers are with you every step of the way. We frequently work with customers to evaluate the properties of the materials used in existing designs so that we can propose alternatives that reduce weight, increase strength and/or reduce cost. Through precise material selection and process variation, our application engineers take pride in making sure that the panel selected for your design is optimal. Whether you are looking for opportunities to reduce weight on an existing application or are working on a new design with demanding requirements, our engineers are available to assist in any way they can. Our established relationships with a wide variety of material suppliers help ensure that the panel materials are ideally suited for your unique application. Our R&D laboratory is equipped with two small scale lab presses and a full range of mechanical testing equipment. Product innovation in composite technology forms the cornerstone of our value proposition. LAMINATED HONEYCOMB PANELS FLAT PANELS AND CURVED SHAPES B/E-TEKLAM s standard aerospace product line includes over 30 floor and interior panels with approved test data available. Beyond these standard products, our R&D engineers are continually working to develop new, innovative designs for the most demanding applications. Standard panel thicknesses are held to an industry leading +/ inch tolerance and are designed for durability that is superior to comparable products. In addition to our line of flat panels, our oven cure vacuum bagging process enables us to produce shapes consisting of complex curves. EMBEDDED PANELS Many of our advanced, space saving panel designs include components embedded within the panel itself. Hinges, hard points, latches and electrical conduits are only a few common embedded items. Proprietary processes ensure that embedded components maintain their precise location throughout the layup and press process. VALUE ADDED SERVICES B/E-TEKLAM s Value Added Services enable the delivery of finished parts or parts kits which are packaged and delivered ready for assembly. These services include the following: CNC routing Edge closeouts and edge fill Insert installation Cut and fold

4 Applications B/E-TEKLAM s extensive product family of laminated honeycomb panels are designed for optimal performance in their specific applications in: Aerospace Interiors Spacecraft Commercial (Marine, Rail, Automotive) Within the Aerospace interiors sector, B/E-TEKLAM has been developing and delivering high end products to the following customer segments for 25 years: OEMs MROs VIP BizJet 350 W. RINCON STREET CORONA, CA USA PHONE:

5 aerofiber TM THE BASICS DONE RIGHT The aerofiber TM family is comprised of sandwich panels with a Nomex honeycomb core and fiberglass skin. Dependent upon the panel application, a woven fiberglass with a phenolic or epoxy resin is possible. Primarily used on aircraft interiors including monuments, partitions and ceiling panels, the fiberglass panels feature a combination of light weight with high strength, durability and corrosion resistance. The phenolic fiberglass panels provide superior flammability properties, heat release and low smoke emissions facilitating use in aircraft interiors. Benefits Available in multiple sheet sizes from 48 x 96 up to 60 to 144 (additional size options are available upon request through the aeroadd TM family) Capability to produce panels at a thickness tolerance of ± Can be designed to meet all requirements of CFR Appendix F: Part I 60 sec vertical; Part IV OSU Heat Release; Part V NBS Smoke Emission Uses Nomex core that meets the AMS-C approved mechanical properties on select standard panels Materials used in the aerofiber TM family are in accordance with industry standards for mechanical strength properties Performance Minimum average Peel Strength of 6 in. lb/in with the capability of achieving values of 10 in.lb+ for select panels Corrosion resistance Service temperature: -67 F (-49 C) to 180 F (82 C) Options Phenolic Resin 1-Ply Fiberglass Epoxy Resin 2-Ply Fiberglass Applications The aerofiber TM family is primarily designed for aircraft interiors including: Monuments Partitions & bulkheads Overhead bins & ceilings 350 W. RINCON STREET CORONA, CA USA PHONE:

6 STANDARD PANELS Epoxy Fiberglass Skin / NOMEX Core - Aircraft Composite Flammability FAR Appendix F: Part I - 60 second vertical; Epoxy Fiberglass Core NOMEX 1/8 Cell, 3 lbs/ft³ Tolerances : ±0.010 Dimension 48 x 96 (up to 60 x 144 ) EPOXY FIBERGLASS SKIN / NOMEX CORE - AIRCRAFT COMPOSITE PANEL Part # Moment Stress Shear Peel NE1G Yes NE1G Yes NE1G Yes NE1G Yes NE1G No NE1G Yes NE1G No NE1G Yes PHENOLIC FIBERGLASS SKIN / NOMEX CORE - AIRCRAFT COMPOSITE PANEL Part # Phenolic Fiberglass Skin / NOMEX Core - Aircraft Composite Flammability FAR Appendix F: Part I - 60 second vertical; Part IV - OSU Heat Release; Part V - NBS Smoke Emission Core Moment Stress Phenolic Fiberglass NOMEX 1/8 Cell, 3 lbs/ft³ Tolerances : ±0.010 Dimension 48 x 96 (up to 60 x 144 ) Shear Peel NP1G No NP1G No NP1G No NP1G No NP1G No NP1G No NP1G No NP1G No

7 Epoxy Fiberglass Skin / NOMEX Core - Aircraft Composite Flammability FAR Appendix F: Part I - 60 second vertical; Epoxy Fiberglass Core NOMEX 1/8 Cell, 3 lbs/ft³ Tolerances : ±0.010 Dimension 48 x 96 (up to 60 x 144 ) EPOXY FIBERGLASS SKIN / NOMEX CORE - AIRCRAFT COMPOSITE PANEL Part # Moment Stress Shear Peel NE2G Yes NE2G Yes NE2G Yes NE2G Yes NE2G No NE2G Yes NE2G No NE2G Yes PHENOLIC FIBERGLASS SKIN / NOMEX CORE - AIRCRAFT COMPOSITE PANEL Part # Phenolic Fiberglass Skin / NOMEX Core - Aircraft Composite Flammability FAR Appendix F: Part I - 60 second vertical; Part IV - OSU Heat Release; Part V - NBS Smoke Emission Core Moment Stress Phenolic Fiberglass NOMEX 1/8 Cell, 3 lbs/ft³ Tolerances : ±0.010 Dimension 48 x 96 (up to 60 x 144 ) Shear Peel NP2G No NP2G Yes NP2G Yes NP2G Yes NP2G No NP2G Yes NP2G No NP2G Yes

8 aerofeather TM UP TO 38% WEIGHT REDUCTION Low, High Strength Interior Our unique panel construction provides high strength in interior applications where weight savings is critical. aerofeather TM provides the strength and performance of a double ply fiberglass / Nomex design with the weight savings of a single ply panel. Benefits* Available in multiple sheet sizes from 48 x 96 up to 60 to 144 (additional size options are available upon request through the aeroadd TM family) Capability to produce panels at a thickness tolerance of ± Low 38% weight savings compared to standard two ply fiberglass/nomex panel design High Impact Strength 300% improvement in impact resistance High Peel Strength 8% improvement in peel strength Superior Flexural Strength *Benefits based on NP1G (TEKlam LITE TM ) Applications Interior monument construction Interior cabinetry Galleys and lavatories Seat surrounds and privacy dividers Side ledges and side walls Luggage bins 350 W. RINCON STREET CORONA, CA USA PHONE:

9 STANDARD PANELS PHENOLIC FIBERGLASS SKIN / NOMEX CORE - AIRCRAFT COMPOSITE PANEL Part # Phenolic Fiberglass Skin / NOMEX Core - Aircraft Composite Flammability FAR Appendix F: Part I - 60 second vertical; Part I - 45 Degree; Part IV - OSU Heat Release; Part V - NBS Smoke Emission Core Moment Stress Phenolic Fiberglass NOMEX 1/8 Cell, 3 lbs/ft³ Tolerances : ±0.010 Dimension 48 x 96 (up to 60 x 144 ) Shear Peel NP1G No NP1G No NP1G No NP1G No NP1G No NP1G No NP1G No NP1G No

10 aeroready TM ALL YOU NEED IS PAINT High Surface Finish Interior B/E-TEKLAM has developed a proprietary process, which produces a panel eliminating the need for secondary surface preparation such as fill and fair or the application of peel plies and surfacing films. After a light sanding and solvent wipe, the panels are ready to be primed and painted. Benefits Available in multiple sheet sizes from 48 x 96 up to 60 to 144 (additional size options are available upon request through the aeroadd TM family) Capability to produce panels at a thickness tolerance of ± Elimination of labor and material costs associated with fill and fair operations, peel plies, and surfacing films Reduced weight through the elimination of surface preparation materials Reduction in processing time is free from telegraphing of the honeycomb core, pitting, dimpling, and waviness Processing can be accomplished on a variety of phenolic and epoxy panel constructions If scratched during processing and handling, the panel can still accept a fill and fair to eliminate the blemish Applications Any aircraft interior panel application where a painted surface is required Any aircraft interior panel application where a thin veneer or tedlar is applied and panel surface inconsistency may be visible Performance Mechanical, physical, and flammability performance of the panel is not affected 350 W. RINCON STREET CORONA, CA USA PHONE:

11 aerobase TM STRONG, DURABLE FLOORS High Strength and Stiffness Multiuse Floor An innovative panel construction that provides low weight, high strength, improved stiffness and shear in multiple floor panel applications where weight is critical. A Nomex or Aluminum honeycomb core with a modified toughened epoxy resin system and unidirectional fiberglass or carbon skins yields superior durability performance when compared to the standard OEM floor panel requirements. Benefits Available in multiple sheet sizes from 48 x 96 up to 60 to 144 (additional size options are available upon request through the aeroadd TM family) Capability to produce panels at a thickness tolerance of ± Superior flexural strength, stiffness, and shear which exceed OEM requirements Low fray edges Improved processing during secondary operations such as machining, bonding, insert installation, edge potting, and decorative application Excellent performance in both hot and wet conditions Eliminates the need for more frequent floor board replacements in the cabin and the cargo bay Performance B/E-TEKLAM s most popular aerobase TM product when compared with standard OEM requirements: High Flexural Strength: 89% improvement High Flexural Stiffness: 44% improvement Excellent Shear Strength: 40% improvement in Shear, 68% improvement in in-plane shear, and 140% improvement in Insert Shear Hot/Wet Flexural Strength: 67% improvement No degradation of bond strength in hot/wet conditions : 0.77 lbs/ft2 Applications Aisles Entrances/Exits Cargo Bays Under seats Galleys 350 W. RINCON STREET CORONA, CA USA PHONE:

12 STANDARD PANELS Epoxy Composite Skin / See List - Aircraft Flooring Flammability Core FAR Appendix F: Part I - 60 second vertical; Part I - 45 Degree; See List See List Tolerances : ± EPOXY COMPOSITE SKIN - AIRCRAFT FLOORING PANEL Part # Core Description Skin Upper Spec Skin Lower Spec AE (A401) 5052 Alum. 1/8 Cell, 4.5 lbs/ft³ Epoxy Composite AE (A402) 5052 Alum. 1/8 Cell, 8.1 lbs/ft³ Epoxy Composite AEU (A402H) 5052 Alum. 1/8 Cell, 8.1 lbs/ft³ Epoxy Composite AEV (A402MD) 5052 Alum. 1/8 Cell, 8.1 lbs/ft³ Epoxy Composite Epoxy Composite NE2G (N402) NOMEX 1/8 Cell, 5 lbs/ft³ Epoxy Composite NE2G (N404) NOMEX 1/8 Cell, 9 lbs/ft³ Epoxy Composite NE1G (N404H) NOMEX 1/8 Cell, 9 lbs/ft³ Epoxy Composite NE1C NOMEX 1/8 Cell, 9 lbs/ft³ Epoxy Carbon Fiber NE1C NOMEX 1/8 Cell, 5 lbs/ft³ Epoxy Carbon Fiber EPOXY COMPOSITE SKIN - AIRCRAFT FLOORING PANEL Part # Moment Stress Short Beam Core Shear Climbing Drum Peel Stabilized Core AE (A401) N/A N/A No AE (A402) N/A N/A N/A Yes AEU (A402H) N/A 513 N/A N/A Yes AEV (A402MD) N/A 5538 N/A No NE2G (N402) N/A N/A No NE2G (N404) N/A N/A N/A Yes NE1G (N404H) N/A N/A No NE1C N/A N/A 586 N/A No NE1C N/A No

13 aerometal TM A QUALITY CLASSIC IN AEROSPACE B/E-TEKLAM provides a wide range of Aluminum Sandwich panels of the highest industry levels of quality and durability. This aircraft grade panel family can be used in multiple interior and structural applications. It offers the flexibility to customize the sheet size, skin Aluminum type and treatment options. These panels comply with flammability requirements. Benefits Available in multiple sheet sizes from 48 x 96 up to 60 to 144 (additional size options are available upon request through the aeroadd TM family) Capability to produce panels at a thickness tolerance of ± Available in a wide range of Aluminum alloys such as 2024-T3, 7075-T6 with sheet treatment options such as Clad, Anodized/Chem. film, Primer, Alodine, Bare, etc. Compliant with CFR Appendix F: Part I 60 sec vertical; Part IV OSU Heat Release; Part V NBS Smoke Emission The aerometal TM panels use: - An Aluminum skin that meets the applicable AMS- QQ-A-250 Specifications - An Aluminum core that meets the AMS-C-7438 Specifications - A Film adhesive that meets the AMS-A type 1 Specifications approved mechanical properties on select standard panels OEM qualification on select panels Performance Service temperature: -67 F (-55 C) to 180 F (82 C) Superior Elasticity Combination of consistency to cost effectiveness Applications The aerometal TM family is mainly designed for aircraft interiors such as: Monuments and Shelving Partitions & bulkheads 350 W. RINCON STREET CORONA, CA USA PHONE:

14 STANDARD PANELS 2024-T3 CLAD SKIN / 5052 ALUM. CORE - AIRCRAFT ALUMINUM PANEL Part # 2024-T3 CLAD Skin / 5052 Alum. Core - Aircraft Aluminum Flammability FAR Appendix F: Part I - 60 second vertical; Part IV - OSU Heat Release; Part V - NBS Smoke Emission Moment Stress T3 CLAD Core 5052 Alum. 3/16 Cell, 5.7 lbs/ft 3 Tolerances : ±0.010 Dimension 48 x 96 (up to 60 x 144 ) Shear Peel AA No AA No AA No AA Yes AA No AA Yes AA No AA Yes 2024-T3 CLAD SKIN / 5052 ALUM. CORE - AIRCRAFT ALUMINUM PANEL Part # 2024-T3 CLAD Skin / 5052 Alum. Core - Aircraft Aluminum Flammability FAR Appendix F: Part I - 60 second vertical; Part IV - OSU Heat Release; Part V - NBS Smoke Emission Moment Stress T3 CLAD Core 5052 Alum. 3/16 Cell, 5.7 lbs/ft 3 Tolerances : ±0.010 Dimension 48 x 96 (up to 60 x 144 ) Shear Peel AA No AA No AA No AA No AA No AA Yes AA No AA No

15 2024-T3 CLAD SKIN / 5052 ALUM. CORE - AIRCRAFT ALUMINUM PANEL Part # 2024-T3 CLAD Skin / 5052 Alum. Core - Aircraft Aluminum Flammability FAR Appendix F: Part I - 60 second vertical; Part IV - OSU Heat Release; Part V - NBS Smoke Emission Moment Stress T3 CLAD Core 5052 Alum. 1/4 Cell, 3.4 lbs/ft 3 Tolerances : ±0.010 Dimension 48 x 96 (up to 60 x 144 ) Shear Peel AA No AA No AA Yes AA Yes AA No AA Yes AA No AA Yes 7075-T6 CLAD SKIN / 5052 ALUM. CORE - AIRCRAFT ALUMINUM PANEL Part # 7075-T6 CLAD Skin / 5052 Alum. Core - Aircraft Aluminum Flammability FAR Appendix F: Part I - 60 second vertical; Part IV - OSU Heat Release; Part V - NBS Smoke Emission Moment Stress T6 CLAD Core 5052 Alum. 3/16 Cell, 3.1 lbs/ft 3 Tolerances : ±0.010 Dimension 48 x 96 (up to 60 x 144 ) Shear Peel AA No AA No AA No AA Yes AA No AA No AA No AA No

16 7075-T6 CLAD SKIN / 5052 ALUM. CORE - AIRCRAFT ALUMINUM PANEL Part # 7075-T6 CLAD Skin / 5052 Alum. Core - Aircraft Aluminum Flammability FAR Appendix F: Part I - 60 second vertical; Part IV - OSU Heat Release; Part V - NBS Smoke Emission Moment Stress T6 CLAD Core 5052 Alum. 1/4 Cell, 4.3 lbs/ft 3 Tolerances : ±0.010 Dimension 48 x 96 (up to 60 x 144 ) Shear Peel AA No AA No AA No AA No AA No AA Yes AA No AA No

17 commetal TM A QUALITY CLASSIC IN COMMERCIAL APPLICATIONS commetal TM consists of a wide range of commercial grade Aluminum Sandwich panels of the highest quality and durability. The commetal TM family can be used in multiple structural applications. It offers the flexibility to customize the sheet size, skin Aluminum type and treatment options. Benefits Available in multiple sheet sizes from 48 x 96 up to 60 to 144 (additional size options are available upon request through the aeroadd TM family) Capability to produce panels at a thickness tolerance of ± The commetal TM panels use 5052-H32 skins Applications The commetal TM family is primarily designed for structural applications when a high strength to weight ratio is required. Performance Service temperature: -67 F (-55 C) to 180 F (82 C) Superior Elasticity 350 W. RINCON STREET CORONA, CA USA PHONE:

18 STANDARD PANELS Aluminum Skin / Aluminum Core - Commercial Flammability N/A H32 Gold Seal Core 3003 Alum. 3/8 Cell, 3.6 lbs/ft³ Tolerances : ±0.020 Dimension 48 x 96 (up to 48 x 144 ) ALUMINUM SKIN / ALUMINUM CORE - COMMERCIAL PANEL Part # Moment Stress Shear Peel AA418-44B N/A AA418-44B N/A AA418-44B N/A AA418-44B N/A AA418-44B N/A AA418-44B N/A AA418-44B N/A AA418-44B N/A

19 aeroinfinite TM INFINITE POSSIBILITIES, ONE SUPPLIER In addition to a wide range of standard panels, B/E-TEKLAM has the capability to develop completely customized Sandwich combinations that are tailored to specific customer needs. The B/E-TEKLAM team will review your requests or drawings and has the engineering expertise and in-house R&D department to review and test as required and produce complex non-standard panels. Benefits Available in multiple sheet sizes from 48 x 96 up to 60 to 144 (additional size options are available through the aeroadd TM family) Capability to produce panels at a thickness tolerance of ± Customization capability to fit your needs Can be designed to meet all requirements of CFR Appendix F: Part I 60 sec vertical; Part IV OSU Heat Release; Part V NBS Smoke Emission The Nomex, Kevlar and Aluminum honeycomb cores meet AMS industry and OEM specifications Capability to Vacuum-bag Cure Capability to run approved test programs Designed to meet all your mechanical properties with the best combination of durability and light weight Ability to obtain OEM certification. Applications The aeroinfinite TM family can be used in: Interiors Structural applications Cargo applications Performance Upon selection of desired combination, B/E-TEKLAM can provide the resulting mechanical properties. Options* Resin Options: Phenolic Epoxy Core Options: Nomex Aluminum Kevlar Skin Options: Aluminum Carbon Fiberglass *Typical options shown, possibilities are infinite. 350 W. RINCON STREET CORONA, CA USA PHONE:

20 aeroadd TM ABOVE AND BEYOND For all panels, standard or custom, B/E-TEKLAM has full tooling capabilities to provide panels with value added operations. Equipped with CNC machines and ovens, a variety of secondary operations can be performed including insert installation, edge sealing, cut and fold, and embedded details within the panel. B/E-TEKLAM has extensive experience to manufacture hand layup curved panels and can procure custom tools or use customer furnished tools to generate the required shape and form. Benefits* On-site panel manufacturing and value added to enhance logistics, providing a one-stop shop for customers The sealants used comply with the CFR Appendix F: Part I 60 sec vertical requirements Wide range of tools to enable - CNC routing - Hand Routing for complex shapes - Edge closeouts including edgefill, extrusions, bars, or tapes - Insert Installation - Cut and fold - Hand layup curved panels Embedded Details Available in custom sheet sizes *For panel specifications, please refer to the B/E-TEKLAM aeropanel families. Applications The aeroadd TM family is designed to meet a broad range of customer s specific drawing requirements Performance Upon selection of desired combination, B/E-TEKLAM can provide the resulting mechanical properties. 350 W. RINCON STREET CORONA, CA USA PHONE:

21 For Additional Product Information, Please Contact: Teklam Sales Department Teklam Sales B/E Aerospace Teklam 350 W. Rincon Street Corona, CA USA Office Fax Jiyoon Back Manager, Sales & Marketing B/E Aerospace Teklam 350 W. Rincon Street Corona, CA USA Office Mobile Cindy Mays Director, Technical Sales B/E Aerospace Teklam 350 W. Rincon Street Corona, CA USA Office Mobile Passion to Innovate. Power to Deliver. 350 W. RINCON STREET CORONA, CA USA PHONE: