Product Data. HexPly 8552 Epoxy matrix (180 C/356 F curing matrix)
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1 HexPly 8552 Epoxy matrix (180 C/356 F curing matrix) Product Data Description HexPly 8552 is a high performance tough epoxy matrix for use in primary aerospace structures. It exhibits good impact resistance and damage tolerance for a wide range of applications. HexPly 8552 is an amine cured, toughened epoxy resin system supplied with unidirectional or woven carbon or glass fibres. HexPly 8552 was developed as a controlled flow system to operate in environments up to 121ºC (250ºF). Benefits and Features Toughened epoxy matrix with excellent mechanical properties Elevated temperature performance Good translation of fibre properties Controlled matrix flow in processing Available on various reinforcements Excellent drape and tack Resin Matrix Properties Rheology Gel Time Viscosity/poise Gel Time (minutes) Temperature C Temperature C
2 HexPly 8552 Prepreg Properties - HexPly 8552 UD Carbon Prepregs Physical Properties Units AS4 IM7 Fibre Density g/cm 3 (lb/in 3 ) 1.79 (0.065) 1.77 (0.064) Filiament count/tow 12K 12K Resin density g/cm 3 (lb/in 3 ) 1.30 (0.047) 1.30 (0.047) Nominal Cured Ply Thickness 8552 /35%/134 mm (inch) (0.0051) (0.0052) Nominal Fibre Volume % Nominal Laminate Density g/cm 3 (lb/in 3 ) 1.58 (0.057) 1.57 (0.057) Mechanical Properties Test Units Temp Condition AS4 IM7 C ( F) 0 Tensile MPa (ksi) -55(-67) Dry 1903 (267) 2572 (373) Strength 25(77) Dry 2207 (320) 2724 (395) 91(195) Dry (368)* 90 Tensile MPa (ksi) -55(-67) Dry (25.3) Strength 25(77) Dry 81 (11.7) 64 (9.3) 93(200) Dry 75 (10.9) 92 (13.3)* 0 Tensile GPa (msi) -55(-67) Dry 134 (19.4) 163 (23.7) Modulus 25(77) Dry 141 (20.5) 164 (23.8) 91(195) Dry (23.7)* 90 Tensile GPa (msi) Modulus 25(77) Dry 10 (1.39) 12 (1.7) 93(200) Dry 8 (1.22) 10 (1.5)* 0 Compression MPa (ksi) -55(-67) Dry 1586 (230) - Strength 25(77) Dry 1531 (222) 1690 (245) 91(195) Dry 1296 (184) 1483 (215) 0 Compression GPa (msi) -55(-67) Dry 124 (18) - Modulus 25(77) Dry 128 (18.6) 150 (21.7) 91(195) Dry 122 (17.7) 162 (23.5) 0 ILSS MPa (ksi) -55(-67) Dry 164 (23.8) - (Shortbeam 25(77) Dry 128 (18.5) 137 (19.9) shear) 91(195) Dry 122 (14.7) 94 (13.6)* 25(77) Wet 117 (16.9) 115 (16.7) 71(160) Wet 84 (12.2) 80 (11.6)** 91(195) Wet 78 (11.3) - In-plane MPa (ksi) 25(77) Dry 114 (16.6) 120 (17.4) Shear Strength 93(200) Dry 105 (15.2) 106 (15.4)* Bold 93ºC (200ºF) Bold* 104ºC (220ºF) Bold** 82ºC (180ºF)
3 Epoxy matrix (180 C/356 F curing matrix) Prepreg Properties - HexPly 8552 Woven Carbon Prepregs (AS4 Fibre) Physical Properties Units AGP193-PW AGP 280-5H Fibre Type - AS4 3K AS4 3K Fibre density g/cm 3 (lb/in 3 ) 1.77 (0.065) 1.77 (0.065) Weave - Plain 5HS Mass g/m 2 (oz/yd 2 ) 193 (5.69) 286 (8.44) Weight Ratio, Warp : Fill 50 :50 50 :50 Nominal cured ply 37% resin content mm (inch) (0.0076) (0.0114) Nominal Fibre Volume % Nominal Laminate Density g/cm 3 (lb/in 3 ) 1.57 (0.057) 1.57 (0.057) Mechanical Properties Test Units Temp C ( F) Condition AGP193-PW AGP280-5H 0 Tensile MPa (ksi) -55(-67) Dry 766 (111) 828 (120) Strength 25(77) Dry 828 (120) 876 (127) 91(195) Dry (131) 90 Tensile MPa (ksi) -55(-67) Dry 710 (103) 752 (109) Strength 25(77) Dry 793 (115) 800 (116) 93(200) Dry 759 (110) 772 (112) 0 Tensile GPa (msi) -55(-67) Dry 66 (9.5) 70 (10.2) Modulus 25(77) Dry 68 (9.8) 67 (9.7) 91(195) Dry - 69 (10) 90 Tensile GPa (msi) -55(-67) Dry 66 (9.6) 67 (9.7) Modulus 25(77) Dry 66 (9.5) 66 (9.5) 93(200) Dry 68 (9.8) 65 (9.4) 0 Compression MPa (ksi) -55(-67) Dry 959 (139) - Strength 25(77) Dry 883 (128) 924 (134) 91(195) Dry 759 (110) 752 (109) 0 Compression GPa (msi) -55(-67) Dry 60 (8.7) - Modulus 25(77) Dry 60 (8.7) 64 (9.3) 91(195) Dry 61 (8.8) 67(9.7) 0 ILSS MPa (ksi) -55(-67) Dry 101 (14.6) - (Shortbeam 25(77) Dry 84 (12.2) 79 (11.4) shear) 91(195) Dry 70 (10.2) - Bold 93ºC (200ºF) Bold* 104ºC (220ºF) Bold** 82ºC (180ºF) 25(77) Wet 75 (10.9) 69 (10) 71(160) Wet 72 (10.4) - 91(195) Wet 59 (8.5) -
4 HexPly 8552 Prepreg Properties - HexPly 8552 Woven Carbon Prepregs (IM7 Fibre) Physical Properties Units SPG 196-P SPG 370-8H Fibre Type - IM7 6K IM7 6K Fibre density g/cm 3 (lb/in 3 ) 1.77 (0.064) 1.77 (0.064) Weave - Plain 8HS Mass g/m 2 (oz/yd 2 ) 196 (5.78) 374 (11.03) Weight Ratio, Warp : Fill 50 :50 49 :51 Nominal cured ply 37% resin content mm (inch) (0.0078) (0.0150) Nominal Fibre Volume % Nominal Laminate Density g/cm 3 (lb/in 3 ) 1.56 (0.056) 1.56 (0.056) Mechanical Properties Test Units Temp C ( F) Condition SPG 196-PW SPG 370-8H 0 Tensile MPa (ksi) -55(-67) Dry 979 (142) 965 (140) Strength 25(77) Dry 1090 (158) 1014 (147) 91(195) Dry Tensile MPa (ksi) -55(-67) Dry 862 (125) 903 (131) Strength 25(77) Dry 945 (137) 959 (139) 93(200) Dry 979 (142)* 879 (130)* 0 Tensile GPa (msi) -55(-67) Dry 85 (12.3) 86 (12.5) Modulus 25(77) Dry 85 (12.3) 86 (12.4) 91(195) Dry Tensile GPa (msi) -55(-67) Dry 80 (11.6) 81 (11.7) Modulus 25(77) Dry 80 (11.6) 81 (11.7) 93(200) Dry 79 (11.5)* 79 (11.5)* 0 ILSS MPa (ksi) -55(-67) Dry - - (Shortbeam 25(77) Dry 88 (12.7) 90 (13) shear) 91(195) Dry 69 (10)* 74 (10.8)* Bold 93ºC (200ºF) Bold* 104ºC (220ºF) Bold** 82ºC (180ºF) 25(77) Wet 80 (11.6) 83 (12.1) 71(160) Wet 61 (8.8)** 63 (9.1)** 91(195) Wet - - Typical Neat Resin Data Colour Yellow Density g/cc ( lb/in 3 ) Glass Transition Temperature, Tg dry 200 C (392 F) Glass Transistion Temperature, Tg wet 154 C (309 F) Tensile Strength 121 MPa (17.5 ksi) Tensile Modulus 4670 MPa (0.677 msi)
5 Epoxy matrix (180 C/356 F curing matrix) Curing Conditions Cure cycle for monolithic components 1. Apply full vacuum (1 bar). 2. Apply 7 bar gauge autoclave pressure. 3. Reduce the vacuum to a safety value of 0.2 bar when the autoclave pressure reaches approximately 1 bar gauge. 4. Heat at 1-3 C/min (2-8 F/min) to 110 C ± 5 C (230 F ± 9 F) 5. Hold at 110 C ± 5 C (230 F ± 9 F) for 60 minutes ± 5 minutes. 6. Heat at 1-3 C/min (2-8 F/min) to 180 C ± 5 C (356 F ± 9 F) 7. Hold at 180 C ± 5 C (356 F ± 9 F) for 120 minutes ± 5 minutes. 8. Cool at 2-5 C (4-9 F) per minute 9. Vent autoclave pressure when the component reaches 60 C (140 F) or below. Cure cycle for honeycomb sandwich components 1. Apply full vacuum (1 bar). 2. Apply 3.2 bar gauge autoclave pressure. 3. Reduce the vacuum to a safety value of 0.2 bar when the autoclave pressure reaches approximately 1 bar gauge. 4. Heat at 1-3 C/min (2-8 F/min) to 110 C ± 5 C (230 F ± 9 F) 5. Hold at 110 C ± 5 C (230 F ± 9 F) for 60 minutes ± 5 minutes. 6. Heat at 1-3 C/min (2-8 F/min) to 180 C ± 5 C (356 F ± 9 F) 7. Hold at 180 C ± 5 C (356 F ± 9 F) for 120 minutes ± 5 minutes. 8. Cool at 2-5 C (4-9 F) per minute 9. Vent autoclave pressure when the component reaches 60 C (140 F) or below. Note: For both cure cycles at each stage, use the temperature shown by the leading thermocouple. Heat-up rates are dependent on component thickness, eg, slow heat-up rates should be used for thicker components and large tools. Accurate temperature measurements of the component should be made during the cure cycles by using thermocouples. Performance testing should accompany alternative cure cycles to ensure suitability for the particular application. Curing Cycle for Honeycomb and Monolithic Components Temperature Autoclave pressure for monolithic parts Temperature Pressure Autoclave pressure for honeycomb parts 7 bar 180 C (356 F) 3.2 bar 110 C (230 F) -0.2 bar Vacuum Vacuum -1 bar
6 HexPly 8552 Product Data Prepreg Storage Life Tack Life: 10 days at RT (23 C/73 F) Out Life: 30 days at RT (23 C/73 F) Shelf Life: 12 months at -18 C(0 F) (from date of manufacture) Definitions: Shelf Life: The maximum storage life for HexPly Prepreg, upon receipt by the customer, when stored continuously, in a sealed moisture-proof bag, at -18 C(0 F). To accurately establish the exact expiry date, consult the box label. Tack Life: The time, at room temperature, during which prepreg retains enough tack for easy component lay-up. Out Life: The maximum accumulated time allowed at room temperature between removal from the freezer and cure. Precautions for Use The usual precautions when handling uncured synthetic resins and fine fibrous materials should be observed, and a Safety Data Sheet is available for this product. The use of clean disposable inert gloves provides protection for the operator and avoids contamination of material and components. Important All information is believed to be accurate but is given without acceptance of liability. Users should make their own assessment of the suitability of any product for the purposes required. All sales are made subject to our standard terms of sale which include limitations on liability and other important terms. Copyright Hexcel Composites Publication FTA 072e (Feb 2013) For More Information Hexcel is a leading worldwide supplier of composite materials to aerospace and other demanding industries. Our comprehensive product range includes: n Carbon Fibre n Structural Film Adhesives n RTM Materials n Honeycomb Sandwich Panels n Honeycomb Cores n Engineered Core n Carbon, glass, aramid and hybrid prepregs n Reinforcement Fabrics n HexTOOL composite tooling material For US quotes, orders and product information call toll-free For other worldwide sales office telephone numbers and a full address list please go to:
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