engine tools 17-2 Hard cap Use to protect sproket shaft when using T4869 or a press. Sprocket Shaft Sprocket Shaft Seal

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2 engine tools Hard cap Use to protect sproket shaft when using T4869 or a press. T present Big Twin Includes Twin Cam 88 aftermarket and S&S motors. Sprocket Shaft Bearing installation Tool Used to install crank shaft assembly into crank case Timken bearing. T up Big Twin Includes Twin Cam 88, aftermarket & S&S motors. Repl. OEM T4879 Replacement bearing & flat washers T3225 Use on all Sportster & K models Sprocket Shaft Seal Installer by Jims This tool presses oil seal over sprocket shaft into case. T up Big Twin sprocket shaft holder Use to hold the flywheel assembly in vise, with or without left case attached. Including aftermarket and S&S motors. T present Big Twin Sprocket Shaft Bearing Race Tool Use to remove and install Timken bearing race from motor case. T up Big Twin T up XL, 87-up Buell Also needed: T4835 Handle for bearing race tools T4688 Tool driver spacer 17-2

3 engine tools Big Twin Sprocket Locker by Jims Use to lock final drive sprocket. For removing and installing sprocket nut. T up Big Twin with Belt Drives timken bearing race installer Use to install bearing races in left crankcase & to press in bearing races straight. Also aftermarket & S&S motors. T present Big Twin, Twin Cam 88, aftermarket & S&S motors 77-present Sportster & 87-present Buell Timken Bearing Removers Use to remove Timken bearing from sprocket shaft without removing shaft from flywheels. T up Sportster T up Big Twin Tall Engine Stand At a full 1 ½ taller than most stands this powder coated finished stand will fit all Big Twin cases for convenient bench top engine repair. T4832 Big Twin tall engine stand Engine Stand for XL Fits Sportster engines. Top quality steel bench stand simplifies engine overhaul and has a powder coated finish. T up XL 17-3

4 engine tools ENGINE STAND for TWIN CAM by jims Fits all Twin Cam engines to present. T4810 Twin Cam 88 A Engine stand T4816 Twin Cam 88 B Engine stand Head Holder Tool This tool is used to hold head in vise by threading directly into spark plug hole. Has 14mm and 12mm ends. T up Big Twin 48-Up & 57-up Sportster from JIMS T up Big Twin 48-up & 57-up Sportster from Pingel Exhaust stud drill plate This tool is designed to keep alignment of drill bit in order to drill out broken exhaust stud, completely. A follow up with a tap is all that is needed to clean up thread hole. This tool can be used with motor in most frames. T up Big Twin, 86-up Sportster & 87-up Buell compression release valve tool Use this tool for machining all Twin Cam heads 1999 & later, for preparing heads to install JIMS compression release valves. Install on the front or rear head, with or without the valves installed. T4828 All Twin Cam A or B model engines THREAD TAP TOOL For cutting threads in cylinder heads to install compression release valves. Tap size: M10 X 1.0. Use with 9mm.354 pilot. T4833 Big Twin, Sportster, Buell engines Balancer shaft alignment tool This tool is a must have for maintaining a long life of your balancer s drive chains and bearings. This tool will take all the guess work out of setting up your sprocket and chain alignment. T present Twin Cam B Softail 17-4

5 engine tools Balancer shaft bearing remover & installer This tool will pull the bearings from the B motor case in one easy smooth motion preventing any damage to the bearing bores. T present Twin Cam B Softail Case Lap Tool This tool allows the builder to remove more material in less time with greater accuracy than any conventional lap. Guided on both sides of pinion bearing. T4871 Case lap Flywheel Rebuilding Jig Easy R & R of all shafts. Two 7 /16 allen set screws hold bottom keyed flywheel. Channel Iron keeps unkeyed top flywheel from moving. Very little truing of flywheels needed. Usually squeezes with C clamp or spreads with chisel. Made by Rowe. T4803 Flywheel Jig complete kit. Crank DISAssembly RemovING Tool This tool can be used to press flywheels from engine cases. It will also press cases apart and break sealant bond. Tool part# T4655 required. T up Big Twin Includes Twin Cam 88, aftermarket & S&S motors. cam CASE BORING TOOL FOR TWIN CAM by jims This Twin Cam Alpha & Beta case boring tool takes all the guess work out of boring Twin Cam engine cases to accept Jims 4 bore cylinders, 100 Big Bore kits & 113 & 116 flywheel stroker kits. This tool was designed to be used in a heavy duty 15 drill press or milling machine. Comes complete with instructions. T4907 Cam Case Boring Tool 17-5

6 engine tools Cam Bushing Line Reamer Use this tool to line ream cam cover bushing from inner cam bearing. This will provide a true centerline between the two dimensions. Single cam motors. T up Big Twin Cam Cover Bushing Alignment Tool Use this tool to check the alignment of cam bearing to cam cover bushing to.0003 of center line. Any binding of this tool indicates misalignment of cam cover or bushing. Single cam motors. T up Big Twin Cam Bushing Installation Drill Jig Used to install and drill dowel pin hole in cam bushing to the factory location. Supplied with drill #31. Single cam motors. T up Big Twin Cam Cover Bushing Remover by Jims Use this tool to remove the cam cover bushing. This sturdy and reliable tool will remove the cam cover bushing in one easy operation. Single cam motors. T Big Twin Cam Cover Holding Tool Holds cam cover for installing and removing bushings. Holds cover flat and keeps it from being scratched, a must for chrome or polished covers. Single cam motors. T up Big Twin 17-6

7 engine tools Cam Bearing Tools Use these to install inner cam bearing. With Jims handle, Win part T4835. T up Big Twin T XL Also needed: T4835 Handle for bearing tools CAM BEARING PULLER Unlike a general purpose puller, this tool was designed to remove the bearing straight with no slipping or binding. T4898 Twin Cam 88 INNER CAM BEARING REMOVER TOOL Removes the bearing easily without any damage to the crankcase. Also will keep the pin rollers from accidentally falling into the crankcase. T4894 Inner Cam Bearing Remover Twin Cam 88 Crane s Cam Installation Tool This tool comes complete with instructions to install Crane s adjustable pushrods without removing the gas tank or rocker covers. For FL, FX engines with adjustable pushrods, this tool makes it easy for cam changes without removing pushrods, pushrod covers, tappets or tappet guides. It also has a one year hassle free warranty. E up Big Twin INNER CAM BEARING INSTALLER TOOL Installs the two inner cam needle bearings on Twin Cams. It perfectly aligns to the shaft bores for a precision press fit. T4891 Twin Cam 88 Inner Cam Bearing Installation Tool This tool easily installs the inner cam bearing to the proper depth. Single cam motors. T Up Big Twin 17-7

8 engine tools twin cam inner cam bearing installer Use this tool to press in the two inner cam bearings. This tool has been designed to press from the letter side of the inner cam bearings by putting all the pushing pressure to the very outer wall of the bearing shell. This eliminates any damage to the bearings, cam and cases. This tool will stop at the case and set the bearing depth to.023 to.028 below the case surface. Use with tool T3653 to remove bearings. T up Twin Cam Dyna 07-up FL & FXST inner cam bearing remover tool Use this tool to easily remove the inner cam bearing. Insert puller collet into the cam bearing I.D. Insert dowell pin, place remover body over collet, lube threads and with hand tools the bearing is pulled fromthe case. This precision tool will also keep all pin bearings from falling into the engine case. T up Twin Cam Dyna 07-up FL & FXST CAM CHAIN TENSIONER TOOL This tool will unload the pressure on the primary and secondary chain tensioners to assemble and disassemble cams. Will also check spring load on chain tensioners. T4895 Twin Cam 88 CAM / CRANK SPROCKET LOCK TOOL Lock the cam shaft and crankshaft sprockets to properly remove, replace, and torque the sprocket bolts. Made from non marring delrin. T4896 Twin Cam 88 cam / crank sprocket lock tool This tool will unload the pressure on the primary and secondary chain tensioners to assemble and disassemble cams. This tool also chesck spring loads on chain tensioners. T FL FXD FXST 17-8

9 engine tools CAM SHAFT REMOVER & INSTALLER Will remove and replace front and rear camshafts and the ball bearings in Twin Cams. It provides precision alignment of the camshaft to ensure a smooth press in and out of the support plate. T4892 Twin Cam 88 Gear Shaft Nut Socket Wrench by Jims Use to secure pinion gear nut to pinion gear shaft. T up Big Twins Repl. OEM A big twin cam seal installer and remover Now, for the first time, only from JIMS, you can install and remove a 70-present cam seal without removing the cam cover. T present Big Twin single cam only Cam Bearing Puller Use to remove inner cam bearing without splitting cases. Easily pulls bearing from case and also keeps rollers from coming out during removal. T up Big Twin T XL 17-9

10 engine tools rod holder tool Use to keep connecting rods in place and eliminate twisting or bending of the connecting rod while reaming or honing the wrist pin busings. T4652 All Big Twins and Buell Blast. Includes Twin Cam 88 A and B. Rod Race Tool Supports both sides of rod as races are removed or replaced, minimizing the possibility of distortion to female rod or race. Also a new design for installing male rod race. The washer will center the race in the middle of rod. T4865 All Big Twins Rod Lapping Set Besides Big Twins, this tool works for Indian rods. Arbor assembly includes 1 1 /2 & 1 5 /8 laps. T4847 All Big Twins, XL, K, 45 Repl. OEM Rod Alignment Tool Use to check rod straightness without removing rods from case. Includes aftermarket and S&S motors.927 wrist pin. T4857 Rod tool T4653 Use on Twin Cam 88 A & B Tappet Guide Puller Tool by Jims Removes press fit tappet guides from crankcase. T E78 Sportster tappet oil filter screw plug tool Use to remove tappet oil fliter screen plug without removing exhaust pipes. T4680 All Big Twin with slotted screw Tappet Block Alignment Tool by Jims This tool ensures that the tappets track on the center line of cam lobe. Single cam motors. T4836 L77-up Big Twin 17-10

11 engine tools Pinion Bearing Puller Use to remove pinion bushing from cam cover in one simple operation. T up Big Twin Pinion Gear installer & Puller by Jims Use to install pressed on splined pinion gears on Big Twin Also to remove pinion gear on Big Twin & Sportster T4848 Pinion gear tool Repl. OEM pinion bushing installer drill jig Just press in new bushing with jig and drill through guide hole in jig. Supplied with #31 drill bit. T up Big Twin T Big Twin Pinion Gear Lock Tool by Jims Use to lock pinion gear, necessary to torque the pinion nut. Tool is simple to use, just align underneath gear and screw into case. T up Big Twin Pinion Bushing Line Reamer by Jims Use to line pinion bushing in cam cover from right case race. This is the finest precision line reamer available. T up Big Twins & XL idler gear bushing Repl. OEM

12 engine tools Piston Pin Keeper Tool by Jims Used to install retaining ring in piston. T up Big Twin & L85-up Sportster piston ring compressor set Supplied with 6 bands ranging from 2 7 /8 to 4 3 /8. Fine tooth ratcheting motion to compress bands in small increments for accurate compression. Will not break or damage rings. T4465 Use on all models WRIST PIN REMOVER & INSTALLER Cut the time it takes to remove wrist pins. easily used by one person. T4888 Twin Cam 88 CONNECTING ROD BUSHING TOOL Use to remove and replace wrist pin bushings in Twin Cams without removing connecting rod from crankcase. T4897 Twin Cam 88 Piston Pin Bushing Tool by Jims Use to remove and install wrist pin bushings without removing rods from crankcase. T4844 Twin Cam 88 Repl. OEM C Valve Guide Driver Tool Set Made in America by Jims, this deluxe set can be used for the removal and installation of valve guides. T piece set Valve Guide Pusher Set American made by Rowe. This kit lets you push the guide into Evo heads rather than drive it in with a punch. T4804 Evo valve guide pusher 17-12

13 engine tools Valve Spring Compressor by Jims Necessary for installing or removing valves & springs. This compressor will hold center line of the two working ends to and eliminate the possibility of any binding. An acme thread is precision machined to a 32 finish and heat treated as are all other moving parts to give a full life time of service. Use a lube on threads. T4829 All models Crane valve Spring Seat Machining Tools Crane s valve spring seat machining tools are job-shop quality with carbide cutting tips. They are used for lowering spring seats for high lift cams. E6700 E up Evolution 80cc cuts spring seat to o.d. Win part E6680 arbor required cc cuts spring seats to o.d. Win part E6690 arbor required Valve Guide Machining Tools Crane s valve guide machining tools are job-shop quality with carbide cutting tips. They are used for machining valve guide outside diameters for our Teflon valve stem seals. E cc cuts 3 8 valve guides to.531 o.d. arbor included E up Evolution 80cc cuts 5 16 valve guides to.531 o.d. arbor included jims conical valve spring compressor tool Add this collar to your JIMS valve spring compressor tool to remove and replace valves and conical (bee hive) springs. A must have tool for safe valve work. T up All Twin Cam except SE models 04-up XL & Buell 17-13

14 clutch tools Clutch Spring tension Tool Use to release the clutch spring tension for disassembly. T4858 Mid Sportster Adapter Nut for Compressor Tool This nut adapts to Win part T4872 which is a Clutch Spring Compressor for Sportster. T up Sportster Clutch Spring Compressor by Jims Removes and installs clutch components. T XL Repl. OEM Clutch Lock Plate This tool is used to lock clutch shell to clutch hub, & for removing or installing clutch hub nut. T Big Twin 5-speed transmission shaft installer This tool allows installation of transmission shafts without the use of a hydraulic or arbor press. T4658 All 5 & 6 Speed transmissions Including Twin Cam 88 A & B 17-14

15 clutch tools Main Drive Gear Seal Installer by Jims Use to install main drive gear oil seal to proper depth with transmission assembled. Comes with a protective sleeve for seal. T3675 All Big Twin 5 Speed models Main Drive Gear Tool by Jims This tool removes and installs main drive gear and its bearing without removing the transmission. 5 speed. T up Big Twin & 91-up Sportster Drive Gear Bearing & Seal Installer Use to install both bearings and the seal on the clutch side. 5 speed. T Big Twin Countershaft Sprocket Locknut Wrench by Jims This countershaft sprocket locknut wrench has an extra long two-piece design. Inner collar will retain wrench to nut for safer service work. T up Big Twins Repl. OEM A Shift Fork Gauges Use for setting and aligning shift forks. T up Big Twin Repl. OEM A T Big Twin Repl. OEM

16 transmission tools clutch assembly service tool for big twins This tool will safely dissassemble and assemble the clutch shell assembly. Easily removes and installs the clutch hub from its bearing. Safely removes and installs the clutch shell ball bearing (H-D No ) without any damage to the new bearing. This is done by pushing on the outer perimeter of the bearing. T up Big Twins 6 Speed twin cam main drive gear seal installer This tool is designed to properly align and install to the right depth, the main drive gear seal (H-D No.12077) into the end of the gear. This can be performed while the assembled transmission is either on a bench or in the motorcycle chassis. T up FXD Twin Cams 07-up FXST & FL Twin Cams Transmission Stand for Rubber Mount Fits all rubber mount 5 speed Big Twin transmissions except 93-up FLT & Dyna models T speed transmission stand Transmission Gear Spacing Tool by Jims Use this tool to check proper gear spacing. T XL Transmission Race Lapping Tool Use to line main race on the same center-line as the main shaft ball bearing, after installing new case race or fitting oversized rollers. This extremely rigid tool can be powered by a low speed drill motor from the ball bearing side. T E77 Big Twin 4 speed 17-16

17 transmission tools Transmission Cover Bearing Remover & Installer Use this tool to remove and replace the transmission door bearings. It can also be used to remove the transmission door for replacement without removing the complete transmission assembly. Door bearings must be replaced if using this tool to pull door off case. T up Big Twin 5 speed transmission stud installer tool Use on all stock and aftermarket transmissions that use the bottom mounting studs. T Big Twin Speeds & 85-present Softail 5 Speeds Rocker Bushing Reamer Tool Use to fit rocker bushings in line with each other. T up Big Twins & 57-up XL Rocker Bushing & Roller Bearing Puller T up Big Twin & XL Cylinder torque plates The JIMS torque plates are drilled for multiple application use, and can accommodate up to a 4 bore with stock EVO bolt pattern. T present Big Twin single cam only, 86-present Sportster & 87-present Buell CYLINDER TORQUE PLATES To check cylinder measurements accurately these torque plates are essential. Simulate stress conditions when boring and honing. These plates are lasered with the correct torqueing sequence for big bore cylinders. T4893 Twin Cam 88, Jims T/C Big Bore cylinders, and all big Bore cylinders up to

18 transmission tools Pingel Cylinder Head Holder This threaded tool mounts in any bench vise in any position and holds cylinder head securely in place for all types of head work. Made of steel and plated with zinc, it offers 12mm threads on one end and 14mm threads on the other end. Use the 12mm end on EVO XL and Twin Cam and 14mm on all others. The shaft of the tool is also drilled out for clean and easy wall storage. T4440 Head holder Outer Race Tool Works on Big Twin to remove Timken bearing outer race from crankcase. Also for use on 55-up Big Twins for installation of outer race. T4851 Race tool Repl. OEM breather reamer tool Repair a damaged breather hole with JIMS tool. No need to disassemble the cases. Using the new reamer tool will repair a damaged breather hole to use at.030 oversize breather gear. T present Big Twin CRANKSHAFT BEARING TOOL Designed to remove and replace the right crankcase bearing. Made of non marring delrin, use it to press the bearing in and out straight with no damage to the case. T4889 Twin Cam 88 crankshaft guide This tool will spread crankcase pinion bearing rollers while reassembling right side engine case on the fly-wheel assembly. T4687 Twin Cam 88 A and B CRANKSHAFT BUSHING REMOVER & INSTALLER FOR TWIN CAM by jims Removes the crankshaft bushing in the support plate on a Twin Cam 88. T4899 Remover & Installer Twin cam crankshaft bushing reamer Use this tool when replacing crankshaft bushings. This tool will ream bushings for proper size, and align crankshaft to cam support plate. T present Twin Cam

19 miscellaneous tools all primary drive locking tool Use on all primaries between front primary chain and motor sproket. Made out of black delrin. T4681 Locking tool 5-speed main bearing remover This tool will remove the old bearing straight without possible damage to the transmission case, & without removing the transmission case. T4657 All Big Twin 5 and 6 Speed Twin Cam 88 A and B seal driver early & late 5 speeds Use to install the main seal in transmission. This tool will press in the seal as flat and straight as possible to.050 below housing for a no leak fit. T present Big Twin 5 & 6 Speeds & Twin Cam 88 A and B Mainshaft Bearing Race Tool by Jims This tool is used to install and remove the bearing inner race on the transmission mainshaft. T up Big Twin 5 speed door puller Use to remove Big Twin 5 Speed transmission door. This tool easily removes the transmission door with gears and shafts attached, without any scratches. T present Big Twin 5 & 6 Speed transmission doors

20 miscellaneous tools Diaphragm clutch spring compression tool Makes it easy to remove and re-install retainer ring. T later Big Twins & 91-later Sportster multi Puller by Jims This hub puller will pull the clutch of a 45, all 3,5, & 10 finger Big Twin clutches as well as early and late sportster clutch. It also pulls Big Twin alternator cover, Big Twin Motor sprocket, and Sportster transmission sprocket. T4834 Clutch hub puller Clutch Hub Puller by Jims Use to remove wet and dry clutch hub without removing clutch release rod 4 bolts included. T Big Twin, Repl. OEM C Clutch Hub Puller Deluxe clutch hub puller, late Pulls clutch hub on 45 s. Also pulls Big Twin clutch hubs 3, 5, or 10 finger, Big Twin & Sportster motor sprockets Big Twin rotor assembly & Sportster transmission sprockets. T4670 Clutch Hub Puller Clutch Spring Compressor Use this tool to release clutch spring for ease of retainer ring removal and installation. T up Big Twin 17-20

21 miscellaneous tools bearing attachments for Wheel Truing & Balancing Stand Rowe s truing and balancing stand is the same tool used in all the H-D service schools. It can true on centers or V slot and balance on ball bearings. T4802 T4802 Bearing Attachment Kit for truing stand late sealed wheel bearing remover and installer kit Use to remove and install new style sealed wheel bearings without damaging the wheel. Includes new 25mm, with or without ABS. Kit comes with 18 different parts. T up Twin Cams 2000 Sportster & Buell 02-up V-Rod s Wheel Bearing Race Remover & Installer Tool This tool is used to remove and install bearing races from Jims. T up Big Twin & Sportster Also needed: T4835 Handle for bearing race tools T4688 Tool driver spacer 17-21

22 miscellaneous tools Steering head bearing race installer Use to install steering head races, stock and custom as well as install cups in a frame. This tool pulls the races and cups in straight and true without any damage. T4662 All models bearing race installer Steering Head Bearing Race Removal Tool This tool is used to remove and install steering head bearing race. T up Big Twin & 78-up Sportster Also needed: T4835 Handle for bearing race tools T4688 Tool driver spacer Compensating Sprocket shaft nut Wrench Used to remove and install compensating nut. T Big Twin & Sportster Repl. OEM A cleveblock spreading tool Use to install the swing arm in a 5-Speed rubber mount frame. This tool will spread the swing arm cleveblocks allowing for installation of swing arm. T present Big Twin Twin Cam 88 A and B bushing assembly rear swing arm assembly tool Use to remove and replace swing arm cleveblocks. JIMS tool presses on the outer sleeve of the bushing, preventing damage to the cleveblock. T present FLT, FXR & all aftermarket FXR style frames 17-22

23 miscellaneous tools Machining Tool Arbor Crane s machining tool arbors are required to use their spring seat machining tools with our parts E6700 & E7610 E valve guides E valve guides Brake caliper piston remover This tool will support the brake caliper pistons for removal by holding the pistons square to their bores. T present H-D, 4 piston brake caliper oil pump drill jig tool by jims This crankcase oil passage jig allows you to modify Big Twin crankcases to accept later style oil pumps. This includes Jims oil pumps, stock H-D and other aftermarket oil pumps E1531 Oil pump drill jig Crankcase Oil Passage Drilling Jig S&S s crankcase oil passage drilling jig enables any builder to perform all the required and optional modifications necessary to install any S&S oil pump kit. T0100 Crankcase Oil Passage Drilling Jig Spoke Wrench Heavy-Duty spoke wrench to fit nipple sizes from 1 to 6. Sold each T4660 Spoke wrench Shock Adjusting Wrench This zinc plated shock wrench is used to adjust the spring compression of the rear shocks. F up FX, FL, XL Repl. OEM s & B Soft Vise Jaws American Made by Rowe, this quality set of aluminum jaws fits any size vise. Protects expensive parts from damage by regular vise jaws. Sold pair. T4800 Soft Vise jaws 17-23

24 miscellaneous tools fork nut socket Use to remove and install top fork tube plug. Eliminates possible burning of plug caused by wrenches. T later Wide Glide models 35mm hex top fork nut socket 3 /8 Drive Use to remove or install to fork nut on glide forks. Has rubber protector on inside to prevent damage to the chrome nut. T4663 All Big Twins and Sportster fork seal & cap installers Use to install fork seals, dust seals, and chrome caps. Lightly grease to keep from scratching fork tubes. T mm slider with Delrin plastic T mm slider gasket locator tool T piece set 17-24

25 miscellaneous tools twin cam timken case bearing conversion tool This tool is a must for the big cubic inch late model Twin Cam engine builder. It may also be used to replace the bearing for stock 88 or 96 engines. Utilizing the special JIMS precision insert, it is designed to easily and accurately convert the left side crankshaft roller bearing (H-D No D) to the more durable Timken bearing (HD No.9028). This insert is manufactured from aerospace quality steel that is several times stronger than the aluminum case material the standard bearing rides in. The tool includes: A new steel bearing insert held to under.0002 total indicator reading A press plate that will hold the bearing insert in line with the case bearing bore at the time it is being pressed into the case. All the necessary drill bits to drill oil feed and return holes, hardware and detailed instructions. This job can be performed with normal hand tools, a hand drill, and a 2 ton press. T up All Twin Cam Engines Kit Contains 19 Parts 1 Timken bearing insert 11 Screw, X 1 ½ SHCS 2 Press plate 12 Roll tap 3 Bottom locator plate 13 Base installer 4 Big Twin press installer plug 14 Protective case 5 Drill bit 15 Tap guide 6 Drill stop collar 16 Screw, Flat phillips 7 Drill bit 17 #620 loctite 8 Drill stop collar 18 Screw, 3 / 8-16 X 2 ½ SHCS 9 Drill bit 19 Tap magic 10 Drill stop collar balance shaft removal tool This tool is designed to remove both front and rear counter balancer shaft bearing assembly from the left engine case on the new 96 and 110 Beta engines. T up Softail 17-25

26 miscellaneous tools outer balance bearing installer & remover tool This tool removes and installs the outboard balancer bearing on the new 96 and 110 B Softail engines chain guide support plate. T up Softail primary locking bars Use to lock primary for service work. T up FL fl power train alignment tool This tool easily and safely aligns the power train (rubber mounted engine, transmission and the swingarm assembly) to the correct position as found on most touring models. Alignment service must be performed when the engine, transmission, or swingarm has either been removed or repaired. The safety in handling and performance of the motorcycle could be greatly effected without the accurate alignment this tool provides. T up FLHT oxygen sensor socket tool This tool is used to remove or install the oxygen sensor on all closed loop fuel injected H-D models. Socket has a 3/8 drive receiver or can be used with a 7/8 wrench. Socket will withstand up to 125 ft/lbs of torque. T4451 Use on all 06-up EFI models 17-26

27 miscellaneous tools jims Starter ring gear rivet fixture tool Use to remove rivots from old starter ring gear on clutch basket. T FXST, FL FXR, FXD Starter jackshaft seal installer tool This tool is designed to easily align and install the starter jackshaft seal (H-D No.12066) without distorting or damaging the seal. This seal is located in the upper part of the inner primary of Big Twins. T FL Twin Cams FXST Twin Cams FXD Twin Cams EVO Big Twins inner primary cover bearing & seal installer / remover tool Designed to safely remove and install the inner primary bearing, (H-D No.9135) without any damage to the new bearing. This is done by pushingon the outer perimeter of the bearing. Also removes and installs inner primary seal, (H-D No.12052A). This is the bearing and seal that the transmission mainshaft passes through. T FXST, FL, FXR, FXD hose repair kit 1/4-5/16 Hose bared end is.3125 (5/16 ), threaded end is 12mm. It can be used with either a.250 or.3125 hose. T4462 Hose repair kit 17-27

28 miscellaneous tools twin cam engine rotator, from the flywheel sprocket shaft Use this tool to rotate the flywheel / piston assembly, with the engine still in the frame or on a bench. This tool is used to rotate the flywheel assembly. When doing pushrod adjustments, or when building big inch engines, checking operating clearances such as piston to piston, or valve to valve. Also can be used to hold the flywheel assembly from rotating when torquing the cam drive sprocket retention bolts. This tool has been manufactured with a long socket design making it easier to use without the use of a ½ driver. For engine bench work we recommend that the engine be boltedin a engine stand. Caution: Not for use with an air or electric impact, this tool is only guaranteed for use with hand drivers. T up FXD Twin Cams 07-up FXST & FL Twin Cams twin cam engine rotator, from the flywheel sprocket shaft Use this tool to rotate the flywheel / piston assembly, with the engine still in the frame or on a bench. This tool is used to rotate the flywheel assembly. When doing pushrod adjustments, or when building big inch engines, checking operating clearances such as piston to piston, or valve to valve. Also can be used to hold the flywheel assembly from rotating when torquing the cam drive sprocket retention bolts on Twin Cams or pinion shaft nut or single cam models. This tool has been manufactured with a long socket design making it easier to use without the use of a ½ driver. For engine bench work we recommend that the engine be boltedin a engine stand. Caution: Not for use with an air or electric impact, this tool is only guaranteed for use with hand drivers. T up FXD Twin Cams 07-up FXST & FL Twin Cams sprocket shaft / flywheel holder Used to hold flywheel assembly in vise, for assisting assembly or dissassembly with or without left case attached. Can also be used to check case clearance on stroker flywheels. T up FXD Twin Cams 07-up FXST & FL Twin Cams 17-28

29 miscellaneous tools bearing and race puller tool This tool has been designed to remove the flywheel sprocket shaft inner bearing race with the supplied T-bar and hardware. T up Twin Cams Use to remove Timken bearing (H-D No. 9028) or No on Big Twins, 1955 Panhead to present Twin Cam, including JIMS 120 or 131 engines. Use to remove the flywheel sprocket shaft inner bearing race or the Timken bearing. Also removes pinion shaft inner bearing race on Sportster 1954-up, including all Buell to present. Use to correctly remove press fit transmission gears and bearings from input and output shafts on all V-Rod models 02-up. timken bearing or race installer adapter kit This tool will upgrade part# T4860 bearing installer tool to work on the latest fine spline Twin Cam sprocket shafts. This tool is designed install either H-D No.9028 Timken bearing or the roller bearing race from H-D No bearing assembly onto the sprocket shaft as shown. T up FXD Twin Cams 07-up FXST & FL Twin Cams JIMS 120 or 131 motors JIMS # Win # 959 T T T T T T T T T T T T T T T T T T T T T T4810 jims TOOLS cross reference chart JIMS # Win # JIMS # Win # JIMS # Win # JIMS # Win # 1034 T T T TS T T T T TS T T T T TP T T T T T T T T C T T T T T T T T CB T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T A T T T T T T T T T T T T T TB T T T T TB T A T T T T B T T T TC T A T T T T A T4859 JIMS # Win # A T T T T T T TB T TP T XL T C T C T T A T B T TL T T T T T T T T

30 tool kit & boxes Biker Travelin Tool Kit Win does it again! Our kit has everything you need to make minor repairs on the road in a handy zip-up pouch. Kit includes: pliers, spark plug wrench, screw driver with 6 bits, 1 /4 bit with 6 sockets, 3 /16 to 1 /2, 4 open end wrenches, 3 /8 to 3 /4, and an all-in-one box wrench. 9 X 5 when zipped shut. Big seller! T4710 Biker Travelin Tool Kit Heavy-Duty Chain Breaker A compression screw forces the pin out of the chain to aid in the removal of links used on all 420 to 630 size chain. T3521 Chain breaker Repl. OEM Kidney Tool Box This quality chrome plated OEM style reproduction comes complete with lock & keys. Perfect for restoration or the custom look. T4650 Kidney tool box Repl. OEM Kidney Tool Box Mounting Bracket For FX & FXWG Chrome mounting bracket for our T4650 toolbox. Stock passenger pegs may be turned upside down or relocated to the bottom shock stud where earlier models had them. T FX & FXWG Kidney Tool Box Mounting Brackets For Softails Chrome kidney Tool Box mounting bracket. Necessary for mounting T4650 toolbox. For all 84-up Softail except 90-up Heritage Softail Classic. T4730 Left side 17-30

31 WHEEL CHOCKS & spacers Pingel Wheel Chock The Pingel wheel chock secures your bike in a truck or trailer and features quick and easy removal. It features heavy-duty thick wall steel construction, steel flush-mount floor attachments and easy installation and removal. They feature a high quality, lustrous chrome finish. G ½ I.D. Wheel chock G ½ I.D. Wheel chock G3471 Mounting hardware CHROME PLATED SPACERS I.D. s 1/4 and 5/16 lengths from 1/4 1 1/4 F Pieces - 16 Sizes I.D. s 3/8 and up F Pieces - 12 Sizes SPACER REFILLS FOR F PACKS PART# ID OD LENGTH F6522 1/4 7/16 3/16 f6523 1/4 7/16 1/4 F6524 1/4 7/16 3/8 F6525 1/4 7/16 5/8 F6526 1/4 7/16 3/4 F6527 1/4 7/16 7/8 F6528 1/4 7/ /16 F6529 5/16 1/2 3/16 F6530 5/16 1/2 1/4 F6531 5/16 1/2 1/2 F6532 5/16 1/2 3/4 F6533 5/16 1/2 1 F6534 5/16 1/2 1¼ F6535 5/16 1/2 17/32 F6537 3/8 9/16 1/8 F6539 3/8 13/16 5/32 SPACER REFILLS FOR F PACKS PART# ID OD LENGTH F6540 3/8 5/8 1/4 f6541 3/8 5/8 1/2 F6542 3/8 5/8 3/4 F6543 3/8 5/8 1 F6544 3/8 5/8 1½ F6537 3/8 9/16 1/8 F6545 7/16 11/16 5/16 F6546 3/8 13/16 1/2 F6547 7/16 3/4 3/32 F6548 3/8 1 5/16 F6549 5/8 1½ 3/8 F6550 1/2 1 1 /16 5/

32 bearings & LOCK Miscellaneous Bearings A wide selection of bearings is listed for a variety of applications. Bearings are listed by OEM for easy cross-reference. Part # repl. oem Bearing Application B up XL Countershaft low gear B Big Twin 5 speed Mainshaft 5th gear needle bearing B Big Twin Main Drive Gear B XL Rear Wheel, XL & FX Front Wheel B Same As Above, Shielded B Sportster Rear Wheel double row B speed Transmission Mainshaft B up Sportster Transmission Mainshaft B up Big Twin Timken Case Bearing Set with Spacers B Big Twin Timken Case Bearing Set with Spacers B Big Twin Chain Housing H up Big Twin Front & Rear Wheel, 73-up Sportster Front Wheel, 79-up Sportster Rear Wheel includes Races Sold pair B Same as above Timken Sold each B up Sportster Cam Gear needle bearing E up Big Twin Cam Gear needle bearing B up Big Twin & Sportster Starter Shaft Housing needle bearing E up Big Twin & Sportster Chain Housing Cover needle bearing B Softail Swingarm Bearings with Snap rings Sold in pairs B BT & XL Generator End Cover needle bearing with seal B Big Twin Pinion Bearing white/grey B Big Twin Pinion Bearing green B Big Twin Pinion Bearing red B Big Twin Pinion Bearing blue B XL Pinion Bearing green B XL Pinion Bearing red B XL Pinion Bearing blue B XL Timken Left Case Bearing Set with Spacers B up XL Timken Right Case Bearing Set with Spacers B Big Twin & Sportster Starter Motor Drive End B up Sportster Countershaft closed end needle bearing B BT 4 speed C/shaft, Clutch & 54-up XL Gear & C/shaft open end needle B XL Timken Bearing Head Cup B up Big Twin & 82-up XL Fork stem Steering Head Bearing & Race B up Big Twin & 82-up XL Fork stem Steering Head Bearing only Timken B up Big Twin & 82-up XL Fork stem Steering Head Race only B up Big Twin & 82-up XL Fork stem Steering Head Race only Timken Pingel Lockster The Pingel Lockster was designed to store a padlock on your motorcycle when the lock is not securing the motorcycle. It is made of polished stainless steel so it won t rust or corrode. Installation is fast & easy using existing bolt holes. No drilling is required. It can be installed on the forward frame yoke below the steering pin or on one of the highway peg mounting plate bolts, forward frame yoke cross brackets, fork leg trim lower bolts or upper crash bar bolts. Lockster fits H-D logo lock, Master Lock 220, American lock H-10. G3497 Master Lock 220 G3498 Lockster G3497 G

33 fastener assortments Chrome Allen Screw Assortments & Refills Gardner-Westcott s Assortments organize styles & sizes for fast access. These allen screws are high quality chrome and have knurls polished off. Assortment containers are labeled with size for quick reorder time. F4830 Coarse assortment, sizes 1 /4 thru 3 /8, 24 sizes, 220 pieces. F4840 Fine assortment, sizes 1 /4 thru 3 /8, 23 sizes, 210 pieces. chrome allen screw refill 10 packs 8 /32 10 /24 10 /32 1 / / / / / /8-24 SIZE F4011 F4016 F /2 F4012 F4017 F4023 F4990 F5080 F5150 F /8 F4013 F4018 F4024 F5000 F5090 F5160 F5251 F5320 f /4 F5010 F5100 F5170 F /8 F4015 F4019 F4025 F5020 F5110 F5180 F5260 F5330 F F4021 F5030 F5120 F5190 F5270 F5340 f /4 f5040 f5130 f5200 f5280 f5350 f /2 f5050 f5140 f5210 f5290 f5360 f /4 f5060 f5220 f5300 f5370 f f5070 f5230 f5310 f /4 f5450 Chrome Hex Head Bolt Assortment and Refills F4872 Coarse assortment 1 /4 thru 3 /8, 24 sizes, 220 pieces F4873 Fine assortment 1 /4 thru 3 /8, 24 sizes, 220 pieces 1 / /4-24 chrome hex head refill 10 packs 1 / / / / /8-24 SIZE f6445 f6470 f /2 F6446 F6475 F6455 F /8 F6447 F6471 F6476 F6456 F6485 F6464 f /4 F6448 F6472 F6477 F /8 F6449 F6473 F6478 F6458 F6486 F6465 f F6450 F6479 F6459 F6487 F6466 f /4 F6451 f6480 F6460 F6488 F6467 f /2 F6452 f6481 F6461 F6489 F6468 f /4 F6453 f6482 F6462 F6490 F6469 f F6454 f6483 F6463 F6491 f /4 Chrome flathead allen Bolt Assortment and Refills F5207 Assortment contains 24 sizes, 240 pieces chrome flathead refill 10 packs 8 /32 10 /24 10 /32 1 / / / / /8-24 SIZE f5208 f5211 f /2 F5209 F5212 F5217 F5219 F5223 F /4 F5213 F5218 F5221 F5224 F5229 F5241 F F5214 F5222 F5226 F5231 F5233 F /4 F5227 F5232 F5238 F /2 F

34 fastener assortments Button Head Allen Screw Assortment and Refills F4871 Coarse assortment 1 /4 thru 3 /8 24 sizes 112 pieces. button head screw refill 10 packs 8 /32 10 /24 10 /32 1 / / / / / / /2-13 SIZE f6588 f6592 f6597 f6192 f6426 f6415 f6433 f6421 f /2 f6589 f6593 f6598 f6193 f6427 f6416 f /8 f6590 f6594 f6599 f6194 f6428 f6417 f6435 f6422 f6441 f /4 f6195 f6429 f6418 f /8 f6591 f6595 F6600 f6196 f6430 f6419 f6437 f6423 f f6596 f6197 f6431 f6420 f6438 f6424 f /4 f6198 f6432 f6601 f6439 f6425 f /2 f6199 f6602 f /4 f6413 f6603 f f /4 chrome hex nut, acorn nut, locknut, flat washer and lock washer refill packs 6 /32 8 /32 10 /24 10 /32 1 /4-20 F5570 f5580 F5730 F5810 f5590 F5460 F pk f5740 f5820 f5600 f5470 f pk f5610 f5480 f pk f pk f pk 1 /4-28 f pk f5490 f pk 5 /16-18 f pk f5500 f pk f pk f pk 5 /16-24 f pk f5510 f pk 3 /8-16 f pk f5520 f pk f pk f pk 3 /8-24 f pk f5530 f pk 7 /16-14 f pk f pk f pk f pk 7 /16-20 f pk f5540 f pk 1 /2-13 f5690 f5790 f /2-20 f5700 f5550 f pk 5 /8-11 f5710 f5800 f /8-18 f5720 f5560 f pk SIZE hex nut acorn nut lock nut flat washers lock washers chrome hex nut assortment This set features 16 sizes from 6 /32 thru 5 /8-18 both coarse and fine thread. f pieces. chrome acorn assortment This set features 11 sizes from 10 /24 thru 5 /8-18 both coarse and fine thread. f pieces. chrome locknut assortment This set features 11 sizes from 10 /24 thru 7 /16-20 both coarse and fine thread. f pieces. chrome flat lock washer assortment This set features 8 sizes of flat and lock washers from #8 thru 5 /8. f pieces

35 FASTeNER ASSORTments Washer Assortments & Refills by Gardner-Westcott Assortment containers are labeled with size for quick reorder time. These assortments are specially designed for specialty applications on Harley-Davidson motorcycles. F4205 Washer Assortment for H-D Refill No. Type & Size Qty F5245 Banjo Bolt Washer 12mm 20 F5255 Brass Oil Pump Washer 20 F5265 Drain Screw Nylon 1/2 20 F5275 Oil Drain Plug 1/2 81-up 20 F5285 Drain Plug Nylon 5/8 20 F5295 Trans. Oil Fill Washer 4 Spd. 20 F5305 Chrome AN Flat Washer 3/8 20 F5315 Nylon 3/8 20 F5325 Neoprene S/S 3/8 20 F5335 Banjo Bolts Alum. 10mm 20 F5345 Nylon 7/16 20 F5355 Rocker Shaft S/S 20 F5365 Oil Screen/Pump, Brass 20 F5375 1/4 Copper V2 Rocker Box 20 F5385 Neoprene S/S 1/4 20 F5395 Brass Fork Drains 8mm 20 f4205 F5405 Nylon 5/16 20 F5415 Neoprene S/S 5/16 20 F5425 Fork Drain 4mm 20 F5435 Oil Pump Nylon #8 20 F5445 Nylon #10 20 F5455 Neoprene S/S #10 20 F5465 Nylon Side Covers 1/4 20 F5475 Seat Mount Nylon 1/4 20 F4215 1/2 ID Washer Assortment Refill No. Type & Size Qty F5005 Rocker Shaft Washer 20 F5015 Head Bolt Washer 1/2 8 F5025 1/2 x 1 1/4 20 F5035 Axle Washer 5/8 20 F5045 Triple Tree Washer 5/8 20 F5055 Triple Tree Nut 1 Washer 20 F5065 Fender Mount Washer 3/8 20 F5075 Head Bolt Cyl. 7/16 20 F5085 7/16 x 15/16 20 F5095 Top Motor Mount F5105 Top Motor Mount. 1 1/8 20 F5115 Top Motor Mount. 7/8 20 F5125 Tank Mount. 5/16 x 1 1/8 20 F5135 Fender Mount. 5/16 x 1 1/4 20 F5145 Motor Mount. 5/16 20 F5155 Motor Mount. 3/8 20 F5165 Evo Head Bolt Washer 3/8 10 F5175 3/8 x 7/8 20 F5185 Side Cover Washer 1/4 20 f4215 F5195 Rocker Box Washer 1/4 20 F5205 Tail Light Mount 1/4 20 F5215 Rocker Box Washer 5/16 50 F5225 5/16 x 3/4 20 F5235 5/16 x 1 1/

36 fastener assortment & HARDWARE F4880 Electrical Terminal Assortment Refill No. Terminal Type Qty F5890 #6 Ring End B 10 F5900 #8 Ring End B 10 F5910 #10 Ring End B 10 F5920 1/4 Ring End B 10 F5930 5/16 Ring End B 10 F5940 3/8 Ring End B 10 F5950 #6 Spade End B 10 F5960 #8 Spade End B 10 F5970 #10 Spade End B 10 F5980 #8 Ring End R 10 F5990 #10 Ring End R 10 f4880 Electrical Terminal Assortment & Refills by Gardner-Westcott Containing 322 pieces and 24 sizes in a metal tray, this Electrical Terminal Assortment has been put together with the motorcycle mechanic in mind. Assortment containers are labeled with size for quick reorder time. R indicates red, B indicates blue & Y indicates yellow. Refill part numbers & quantities are also listed in charts. F6000 1/4 Ring End Y 10 F6010 5/16 Ring End Y 10 F6020 3/8 Ring End Y 10 F6030 Female Slide ConnECTOR B 10 F6040 Male Slide ConnECTOR B 10 F6050 Inline ConnECTOR B 10 F6060 Butt ConnECTOR R 10 F6070 Butt ConnECTOR B 10 F6080 Butt ConnECTOR Y 10 F6090 #6 Ring End R 10 F6100 1/4 Spade End B 10 F6110 Snap Plug Recept. B 10 F6120 Snap Plug B 10 chrome Rocker Box Hardware Set by Gardner-Westcott These chrome 12 point screws fasten Rocker Box to Evolution Motors. Includes washers for all Evolution Engines F point Rocker Box screws Oil Filter Mounting Set F up EVO chrome Oil Pump Fitting Set by Gardner-Westcott Dress up your Big Twin s Oil Pump with this 5 piece fitting set from Gardner-Westcott. F Big Twin FatBob Tank Mount Kit With shims F up Fatbob Transmission Allen Screw Sets by Gardner-Westcott F up 5 speeds & Dyna Transmission Side Cover F speeds & Dyna Transmission Side Cover F Dyna Glide Transmission Top & Bottom Cover Includes oil fill cover and speed sensor mount F speeds Transmission Top Cover 17-36

37 Part# F4057 f4064 F4069 F5203 Builder Fastener Sets FOR Evo Big Twins Application builder kits & motor sets Chrome allen head Builder Fastener Sets Builder sets Contain Timing Plug, Oil Pump, Left & Right Side Covers, Clutch & Chain Cover, Top Front & Rear Motor Mount with all Stabilizing Link Fasteners & Regular Bracket Mt. on FXR & FLT Models, Lifter Base, Point Cover, Header Mount, Casing & Inner Primary to Casing, Rocker Box, Cylinder Base, Motor Case & Transmission Cover up TWIN CAM SOFTAIL MODELS 2007-up TWIN CAM flt models 2007-up Dyna Glide MODELS TWIN CAM SOFTAIL MODELS f TWIN CAM dyna glide F4010 F TWIN CAM FLT MODELS F FXST & FLST F Dyna Glide MODELS - chrome F Dyna Glide MODELS - polished f FLT F Dyna Glide MODELS F FXR & FLT F FXR & FLT F FXST & FLST F FXST & FLST F FXR & FLT F spd & 84 & 85 FXST Builder Fastener Sets FOR Sportster F Evolution XL F Evolution XL F Iron Head Alternators F Sportster F & 78 XL F4140 Late XL Builder Fastener Sets FOR Shovelhead & Panhead Part# Application Fitment F & 83 FXR F FX & FLH F FX & FLH F FX & FLH F Shovelhead F Panhead F Panhead F Panhead Motor Sets for Big Twins Part# f4058 f4066 Application 2007-up softail twin cam 2007-up flt twin cam f up Dyna Glide f softail twin cam f dyna glide f flt twin cam F Dyna Glide Chrome Motor Sets Big Twin sets include hardware for side covers, lifter base, timing plug, inner primary mount, motor mount top, front & rear, rocker box covers Pan & Evo, header mount, point cover or generator mount. Sportster sets include hardware for cam & primary, generator or oil filter mount, sprocket, rocker box, top motor mount, lifter base, point or magneto cover. F6512 F6513 F6514 F6515 F6516 F4165 F6517 F6518 F6519 F FLT & FXR FLT & FXR FXST & FLST models FX & FLH 4 spd models FX & FLH all models S&S Big Twin Motor Cases Motor Sets for Sportster XL models XL models 1977-E84 XL models XL models 17-37

38 Part # f4026 f4028 F4027 F4980 f4160 F4150 F4170 F4180 F4190 assorted fasteners Chrome Allen Screw Side Cover Sets All high quality polished chrome. All you need to complete the job. American made. Cam and Primary Cover Sets Include: Transmission, chain clutch, and derby. Allen Screw Side Cover Sets Big Twins Application Fitment cam primary trans 2000-up twin cam cam primary trans 99-up fxd cam primary trans 99-up flt tc Side Cover Set DYNA GLIDE Cam Primary Trans Softail Cam Primary Trans FLT & FXR Cam Primary Trans FLT & FXR Cam Primary Trans FLT & FXR Cam Primary Trans FX & FLH F4930 Cam Primary Inspection F4940 Cam Primary Inspection F4135 F4175 Trans mount set SOFTAIL MODELS Trans top cover kit, Dyna F /4 Side Cover Washers F /8 Bag of 100 Chromed F6141 F4980 F4930 F6122 Allen Screw Side Cover Sets Sportster Part # F6122 F4200 F4210 F4220 Application Fitment Cam & Primary 91-up XL Cam & Primary XL Cam & Primary XL Cam & Primary XL F6141 Side Cover Washers, ¼ Bag of 100 Chromed Specialty Fastener by Gardner-Westcott Top quality American made fastener. 10 pack Part # Description F6163 Clutch Plate Removal Washer, BT Thru 84, Zinc Plated F6164 Clutch Adjustment Screw BT Repl. oem Common Style H-D Studs by Gardner-Westcott A wide variety of top quality American made studs listed by OEM for easy reference. Some are sold in packs of 10 while others are sold each. See Sold column. Part # Repl. OEM Description Sold Size F EVO Top Motor Mount 10 Pk 3 / x 2 3 /16 F EVO Rocker Box & Exhaust 10 Pk 5 / x 1 11 /16 F Carb. Mount 10 Pk 5 /16-18 x 1 11 /16 F Carb. Mount 10 Pk 5 /16-18 x 1 3 /4 F Carb. Mount 10 Pk 5 /16-18 x 1 1 /4 F Slotted Clutch Set Screw for XL 10 Pk 3 /8-24 x 1 1 /2 F Cylinder base for 900 XL Each 3 / x 2-5 /16 F Cylinder base for 1000 XL Each 3 / x 2-11 /32 F Cylinder base for 74 cu Each 7 / x 2-1 /2 F Cylinder base for 80 cu Each 7 / x 2-3 /8 F A Cylinder head for late EVO B.T. Each 3 /8 x 6-11 /16 spec. F A Cylinder head for EVO XL Each 3 /8 x 5-3 /4 spec