Dynapower Corporation Design & Manufacturing Capabilities Smart Power Electronics Power Transformers

Transcription

1 Dynapower Corporation Design & Manufacturing Capabilities Smart Power Electronics Power Transformers

2 Dynapower Corporation Dynapower Corporation is the World s Leading Independent Manufacturer of Standard and Custom Power Conversion Equipment Founded in ,000 Sq. Ft. Factory in South Burlington, VT 150 Full Time Employees including: 20 Electrical Staff Engineers 6 Dedicated R&D Product Engineers 10 Application Engineers Product Line Includes: Inverters, modulators and power conditioners SCR & IBGT Based Rectifiers up to 50MVA and 100,000 DC Amperes, Power Transformers - Cast Coil (up to 12MVA), VPI (up to 10MVA) and Oil Immersed (up to 15MVA, 34.5KVAC). Custom solutions based on modular building blocks Full System Integration Capabilities 1500kVA/kW Bi-Directional Inverter 375kVA Power Module 15000A, 30V SCR Rectifier Dynapower 2

3 Sales & Service Locations Sales & Service offices in: Burlington, VT Detroit, MI Sherman, CT Sarnia, Ontario, CAN Corporate Headquarters South Burlington, Vermont Dynapower 3

4 Power Conversion Systems Grid-Tie / Stand-alone Inverters Micro Power Systems TM (MPS), Compact Power Systems TM (CPS) & PowerSkid TM 375kW Power Module 375kW to 6MW - Scalable VDC to 480VAC (Typical) 3 Phase 50/60 Hz AC 1.5MVA Bi-Directional Solid State Inverter 97.5% conversion efficiency UL 1741 and IEEE1547 compliance, certification pending Dynapower 4

5 Industrial, Utility, & Scientific Markets Served Battery Energy Storage Systems Wind Energy Electrochemical Electrowinning Military Specification Applications Transformers- Grade Shock Tested National Research Laboratories Frequency Converters Plating & Anodizing Steel Crane Duty, Electro-galvanizing, Tin Plate, Re-Flow Compact Power System 1.5 MW/MVA Bi-Directional Inverter Dynapower 5

6 SCR Rectifier Products Standard and Custom Designs Analog and Serial Remote Interface options available Forced Air-Cooled Designs with standard DC ratings to 20,000ADC Water-Cooled Designs with Standard DC ratings to 50,000ADC 12VDC, 6000ADC, Forced Air-Cooled o Direct Water-Cooled Transformers o Deep Hole Drilled Silver Plated Copper Bus o Sealed Enclosure for Aggressive Environments 20VDC, 5000 ADC, Water-Cooled Dynapower 6

7 Dynapower Cast Coil Transformers Features 50 to 10,000 kva 600V to 35kV Primary 10kV to 175kV Basic Impulse Levels 80 C and 115 C Temperature Rise 220 C UL Recognized Dielectrics Cast in 200 C UL Recognized Epoxy NEMA and Specialty Enclosures Dynapower 7

8 Modular Power Electronics Field Serviceable Dynapower In-House Manufacturing Capabilities Rapid Replacement, construction based on common building blocks DSP Controlled Modules 1.5 MW/MVA Bi-Directional Inverter Rack of IGBT based Modules Dynapower 8

9 Dynapower In-House Manufacturing Capabilities Magnetics ULTRACAST, Cast Coil -Vacuum Cast, Epoxy Encapsulated Windings VPI Dry Type Oil Filled Medium Voltage Custom Inductors and Chokes CNC mitered core cutting system Metal Fabrication High Speed Water Jet Cutting Machine Full Fabrication; Steel, Stainless Steel and Aluminum Custom and Standard Manufacturing Forming and Punching Dynapower 9

10 Dynapower In-House Manufacturing Capabilities Bus and Heatsink Paint and Coatings Proprietary Copper BusBar Drilling 36 x 40 paint Booth Full Service Aluminum Heatsink Shop In-house Silver Plating Custom high current flex buss fabrication Dynapower 10

11 Dynapower In-House Design & Integration PLC and HMI Programming System Specification, Design and Prototype Programming, PLC, FPGA, DSP, uc Layout Wiring and Full Test Integrated Cooling Air, Water and Combination Systems Self Contained De-ionizing Systems Dynapower 11

12 Dynapower In-House Design & Integration Integration and Assembly Turn-Key Systems Integrated Cast Coil Transformer & Harmonic Filter Integrated Switchgear Fully Integrated Power System US Navy Pearl Harbor Deperming System 15kV Primary with harmonic filter 650V, ±6500A Dynapower 12

13 Modern Epoxy Cast System and Casting Chamber De-Gas, Static Mix Epoxy Delivery System Vacuum Casting Chamber Dynapower 13

14 Automated Miter Core Cutting System Dynapower 14

15 Testing - Standard on ULTRACAST Transformers Test Stand for Power Transformers in Faraday Cage Test Cage Operator Station Every High Voltage Coil is Tested Before Assembly. Tests Include: Partial Discharge Impulse Testing to 150kV Dynapower 15

16 Routine Testing TTR Testing Routine Test Operator Station Routine Tests Include (Per ANSI C ) : Polarity and phase relation Winding resistance Applied and induced potential Dynapower No load and full load loss Turns Ratio Impedance 16

17 Vertically Integrated Production Facility 130,000 Sq. Ft. Built in ,000 Sq. Ft of factory floor space added in 1996 Dynapower Production Floor 150,000 Sq. Ft. Dynapower 17

18 Technical Support & Spare Parts 24 Hr Technical Support Remote Monitoring & Diagnostics International Onsite Support Network Full Inventory of Spare Parts Extended Service & Long Term Service Agreements (LTSA) available Parts Carousel Dynapower 18

19 1.5MW Solid State Bi-Directional Inverter Digital Signal Process Controlled Inverter Advanced Control Algorithms Liquid-Cooled or Air-Cooled Power Electronics Rugged Industrial Enclosure Overload ride-through capability 89 h x 115 w x 54 d Dynapower 19

20 PowerSkid TM Systems Output Voltage: 5kVAC, 15kVAC and 34.5kVAC Options Power Range: 1.5 MW/MVA 6.0 MW/MVA Controls: Digital Signal Processor (DSP) based control system Enclosure: IP55 Walk-In Enclosure Standard Other options available Cooling: Water-Cooled and Air-Cooled Options available Features Four Quadrant Operation Local or Remote Operation Zero Voltage Ride Through Anti-Islanding Protection Modular Redundancy Ultrafast System Response Complete System Certification Dynapower 20

21 PowerSkid TM Fully Integrated Power Electronics and Cast Coil Transformer Modular Power Electronics Assembly using Standard Building Blocks and Cast Coil Transformer Manufactured by Dynapower Corporation Dynapower 21

22 DYNAPOWER PROPRIETARY DESIGN 4.5 MW/MVA Bi-Directional Inverter Power Flow View Dynapower 22

23 DYNAPOWER PROPRIETARY DESIGN 4.5 MW/MVA Bi-Directional Inverter Interior Bldg. View Dynapower 23

24 AC CONTACTORS DYNAPOWER PROPRIETARY DESIGN Modular Power Section Details Power Module, Controls, Chokes, Bus Bar and Frame Dynapower 24

25 1.5MW/MVA Bi-Directional Inverter Compact Power System Dynapower 25

26 375kW/kVA Compact Power System Dynapower 26

27 Dynapower Cast Coil Transformers Low Loss High Efficiency Step-Lap Cruciform Core Computerized Casting and Core Cutting Custom Water Cooled Power Transformer 70Volts 25,000 Amperes 15KVAC, 3Ph, 60Hz Dynapower 27

28 Dynapower Cast Coil Transformers Low Loss, High Efficiency High Impulse Voltage Strength Non-Flammable Long Service Life High Short Circuit Strength Dielectric Integrity High Overload Capability Maintenance Free Environmentally Safe Immediate Start-Up from Storage Protected From Hazardous Atmospheres Safe and Reliable Dynapower 28

29 Dynapower Corporation Energy Storage Renewable Energy Demonstration Project Existing 55 kw Turbine 101 kw Roof Mounted Photovoltaic DYNAPOWER MANUFACTURING FACILITY Energy Management And Storage System 2 X 100kW Turbines Dynapower Corporation Demo Project Dynapower 29

30 Demand and Renewable Energy Management System Dynapower 30

31 85 Meadowland Drive South Burlington, Vermont USA Dynapower 31