2013 ElectriCities Electric Utility Webinar Series
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1 2013 ElectriCities Electric Utility Webinar Series Sizing of Transformers Calculation of Loads
2 Demand and Demand Factor Demand The value of electrical power required for a particular load. Expressed in kw. Usually averaged over a 15-minute or 30-minute period for billing purposes. Peak Demand The maximum Demand of the whole system at any one time.
3 Demand and Demand Factor Demand Factor The Peak Demand of the whole system compared to the connected Demand of the system. Expressed as a percentage or a ratio less than 1.
4 Demand and Demand Factor Example - Average Home Typical Electrical Loads: Water Heater 4,500 watts (4.5 kw) Range / Oven 8,000 watts (8.0 kw) Central Air Conditioner 6,000 watts (6.0 kw) Clothes Dryer 5,000 watts (5.0 kw) Dishwasher 2,000 watts (2.0 kw) Lighting, Fans, Appliances, Other 7,500 watts (7.5 kw) Connected Demand = 33 kw Peak Demand = 18 kw Demand Factor = 18 kw / 33 kw = 0.545
5 Diversity Method Residential Transformer Loading Information Required Average Square Footage of the Homes Number of Homes with Gas and Electric Heat Information from Tables Peak kw Demand for the size of the home. Add all of the Peak Demands for the number of homes connected to the transformer. Apply the appropriate Diversity Factor to the connected Peak Demand for the number of homes. Use the calculated Demand to determine the size of the transformer based on the Maximum kva Loading.
6 Residential Transformer Loading
7 Residential Transformer Loading Example Diversity Method 5 Homes - All Electric; between 1,500 and 1,800 square feet. Step 1 Determine the Connected Peak kw for each home. Electric Summer Electric Winter Gas Summer Gas Winter kw for 1,200 s.f kw for 1,500 s.f kw for 1,800 s.f kw for 2,400 s.f kw for 3,000 s.f
8 Residential Transformer Loading Example Diversity Method Peak kw per Home = 20 kw winter; 16 kw summer Step 2 Add the Peak Demands for all of the homes. 20 kw x 5 homes = 100 kw Winter Peak Demand 16 kw x 5 homes = 80 kw Summer Peak Demand Step 3 Apply the Diversity Factor to the Connected Peak Demand. Number of Customers Diversity Factor 100% 90% 75% 65% 63% 62% 61% 61% 61% 61% Number of Customers Diversity Factor 60% 59% 58% 58% 57% 57% 56% 54% 54% 54%
9 Residential Transformer Loading Example Diversity Method Diversity Factor for 5 homes = 63% Step 4 Calculate the Peak Load on the Transformer. 100 kw x 63% = 63 kw; 80 kw x 63% = 51 kw Step 5 Determine the Transformer Size based on the Maximum kva Loading Table. Transformer Size Summer 140% Winter 160% Transformer Size Summer 140% Winter 160%
10 Residential Transformer Loading Example Diversity Method Step 4 Calculate the Peak Load on the Transformer. Winter Demand = 100 kw x 63% = 63 kw Summer Demand = 80 kw x 63% = 51 kw Step 5 Determine the Transformer Size based on the Maximum kva Loading Table. For a 37.5 kva Transformer: Winter 160% Loading = 60 kw Summer 140% Loading = 53 kw For a 50 kva Transformer: Winter 160% Loading = 80 kw Summer 140% Loading = 70 kw
11 Demand and Coincidence Factor Coincidence Factor A ratio of the average running kw load to the connected kw load on a utility transformer based on the number of customers connected to the transformer. Expressed as a percentage or a ratio less than 1. Usually will decrease as the number of connected customers increases. Applied by the use of tables.
12 Residential Transformer Loading Coincidence Factor Method Information Required Highest Summer kwh and Winter kwh Usage (from billing records). Number of Homes Connected to the Transformer. Information from Tables Determine the kw Demand for the home based on kwh usage. Add all of the Peak Demands for the customers connected to the transformer. Apply the appropriate Coincidence Factor to the connected Peak Demand. Use the calculated Demand to determine the size of the transformer based on the Maximum kva Loading.
13 Residential Transformer Loading
14 Residential Transformer Loading Example Coincidence Factor Method 3 Homes Step 1 Determine the Summer and Winter Peak kwh Usage for each home (listed in table below) Summer kwh Winter kwh Customer # 1 2, Customer # 2 2,734 1,274 Customer # 3 1,849 1,283
15 Residential Transformer Loading Example Coincidence Factor Method Step 2 Determine the kw Demand for each home. Step 3 Add the kw Demands. Summer Winter kwh kw Demand kwh kw Demand Customer #1 2, Customer #2 2, , Customer #3 1, , Totals
16 Residential Transformer Loading Example Coincidence Factor Method Step 3 Add the kw Demands. Summer Demand = 35.0 kw Winter Demand = 27.7 kw Step 4 Determine the Coincidence Factor for the number of customers from the table. Number of Customers Coincidence Factor
17 Residential Transformer Loading Example Coincidence Factor Method Step 4 Determine the Coincidence Factor for the number of customers from the table. Coincidence Factor = 0.74 Step 5 Multiply the total kw Demand by the Coincidence Factor for Summer and Winter loads. Summer Transformer Demand = 35.0 kw x 0.74 = 25.9 kw Winter Transformer Demand = 27.7 kw x 0.74 = 20.5 kw Summer Winter Coincidence Factor Total kw Demand Transformer kw Demand Coincidence Factor Total kw Demand Transformer kw Demand kw 25.9 kw kw 20.5 kw
18 Residential Transformer Loading Example Coincidence Factor Method Step 6 The answer yields the peak 15-minute demand on the transformer. Summer Transformer Demand = 35.0 kw x 0.74 = 25.9 kw Winter Transformer Demand = 27.7 kw x 0.74 = 20.5 kw Apply the two kw demands in step 5 to the Maximum kva Loading table for transformers. Transformer Size Summer 140% Winter 160% Transformer Size Summer 140% Winter 160%
19 Residential Transformer Loading Example Coincidence Factor Method Determine the Transformer Size based on the Maximum kva Loading Table. Summer Transformer Demand = 25.9 kw Winter Transformer Demand = 20.5 kw For a 15 kva Transformer: Summer 140% Loading = 21 kw Winter 160% Loading = 24 kw For a 25 kva Transformer: Summer 140% Loading = 35 kw Winter 160% Loading = 40 kw
20 Residential Transformer Loading Example Adding a New Customer Step 1 - Determine the Additional Load on the Transformer based on the Diversity Method Tables. New 2,200 square foot Home, Total Electric. Summer Peak = 18 kw Winter Peak = 21 kw Step 2 - Add kw for the New Customer to the Total Connected Load of the Existing Customers
21 Residential Transformer Loading Example Adding a New Customer Step 2 - Add kw for the New Customer to the Total Connected Load of the Existing Customers Summer Winter kwh kw Demand kwh kw Demand Customer #1 2, Customer #2 2, , Customer #3 1, , New Customer Totals
22 Residential Transformer Loading Example Adding a New Customer Step 3 Add the kw Demands. Summer Demand = 53.0 kw Winter Demand = 48.7 kw Step 4 Determine the Coincidence Factor for the number of customers from the table. Number of Customers Coincidence Factor
23 Residential Transformer Loading Example Adding a New Customer Step 4 Determine the Coincidence Factor for the number of customers from the table. Coincidence Factor = 0.66 Step 5 Multiply the total kw Demand by the Coincidence Factor for Summer and Winter loads. Summer Transformer Demand = 53.0 kw x 0.66 = 35.0 kw Winter Transformer Demand = 48.7 kw x 0.66 = 32.1 kw Summer Winter Coincidence Factor Total kw Demand Transformer kw Demand Coincidence Factor Total kw Demand Transformer kw Demand kw 35.0 kw kw 32.1 kw
24 Residential Transformer Loading Example Adding a New Customer Step 6 The answer yields the peak 15-minute demand on the transformer. Summer Transformer Demand = 53.0 kw x 0.66 = 35.0 kw Winter Transformer Demand = 48.7 kw x 0.66 = 32.0 kw Apply the two kw demands in step 5 to the Maximum kva Loading table for transformers. Transformer Size Summer 140% Winter 160% Transformer Size Summer 140% Winter 160%
25 Residential Transformer Loading Square Footage Table Method Very Useful in Sizing and Laying out Transformers in New Subdivisions Information Required Average Square Footage of Homes in the Section of the Subdivision Number of Homes that are Total Electric and that have Gas Heat. Number of Homes proposed to connect to each transformer location.
26 Residential Transformer Loading Square Footage Table Method Information from Tables The Number of Total Electric Customers. The Number of Gas Heat Customers The Number of Homes that will be connected at the Transformer Location. Use the Table to Determine the Transformer Size for the particular Location
27 Residential Transformer Loading Example Square Footage Table Method 3 Homes - Gas Heat; between 1,500 and 1,800 square feet. 4 Homes - Total Electric; between 1,500 and 1,800 square feet.
28 Residential Transformer Loading Example Square Footage Table Method 3 Homes; Gas Heat; go down from 3 Gas Customers 4 Homes; Total Electric; go right from 4 Electric Customers Table recommends 50 kva transformer.
29 Residential Transformer Loading Diversity Method - Useful when sizing transformers for new customer load. Can be used with a variety of sizes of homes located within the same subdivision. Useful when there is a mix of Total Electric and Gas Heat homes. Square Footage Table Method - Useful when sizing transformers for new customer load. Can only be used when the sizes of homes to be served from the service transformer are relatively the same size. Useful when there is a mix of Total Electric and Gas Heat homes.
30 Residential Transformer Loading Coincidence Factor Method - Useful when sizing transformers for existing loads or adding new load to existing loads. Can be used with only available customer billing information. Easily accommodates the addition of new residential loads to existing service transformer locations.
31 Commercial Transformer Loading Watts per Square Foot Method Information Required Type of Business or Institution. Total square footage of the facility. Information from Tables By using the Average Watts per Square Foot tables the average kw Demand of the facility can be estimated.
32 Commercial Transformer Loading
33 Commercial Transformer Loading % of Connected Load Method Information Required Type of Business or Institution. Total connected electrical load of the facility. Information from Tables By using the % of Connected Load tables the average kw Demand of the facility can be estimated.
34 Commercial Transformer Loading
35 Commercial Transformer Loading
36 Commercial Transformer Loading
37 Commercial Transformer Loading Example Watts per Square Foot Method Grocery Store Winter = 10.1 watts per square foot For structures with electric heat. Summer = 10.4 watts per square foot Size of the Facility = 40,000 square feet Average Demand: Winter = 40,000 x 10.1 = 404,000 watts = 404 kw Summer = 40,000 x 10.4 = 416,000 watts = 416 kw
38 Commercial Transformer Loading Example % of Connected Load Method Grocery Store Total Connected Load = 920 kw Of the total 920 kw, 250 kw is Winter Heating. Average Demand: Winter = 920 kw x 45% = 414 kw Summer = (920 kw 250 kw) = 670 kw x 61% = 409 kw
39 Commercial Transformer Loading Comparison of Two Methods Grocery Store Watts per Square Foot Method Winter = 404 kw Summer = 416 kw % of Connected Load Method Winter = 414 kw Summer = 409 kw The calculated Peak kw Demand for the Grocery Store should be around 400 kw. These calculations would then be used to determine the Transformer Size.
40 Commercial Transformer Loading Application of Maximum kva Loading on Three Phase Transformers for Commercial Applications Watts per Square Foot Method Winter = 404 kw Summer = 416 kw % of Connected Load Method Winter = 414 kw Summer = 409 kw Transformer Size Summer 120% Winter 140% Transformer Size Summer 120% Winter 140% , ,000 1,200 1, ,500 1,800 2, ,500 3,000 3,500
41 Commercial Transformer Loading Determine the Transformer Size based on the Maximum kva Loading Table. Maximum Average Transformer Demand Summer = 416 kw Winter = 414 kw For a 225 kva Transformer: Summer 120% Loading = 270 kw Winter 140% Loading = 315 kw For a 300 kva Transformer: Summer 120% Loading = 360 kw Winter 140% Loading = 420 kw For a 500 kva Transformer: Summer 120% Loading = 600 kw Winter 140% Loading = 700 kw
42 Commercial Transformer Loading Another Method Engineering Loading Data Use the supplied electrical loading data supplied by the building electrical plans supplied by the building s engineer. Information will include total connected and diversified load information. This information and calculations used in the engineers determination are based on National Electric Code load tables, not on Utility practices and history. Be Cautious Check the calculations for yourself to satisfy yourself that you are installing the correct size transformer so serve the load.
43 Commercial Transformer Loading Another Method Engineering Loading Data TOTAL CONNECTED ELECTRICAL LOAD DESCRIPTION AMPS AT 277/480, 3 PHASE, 4 WIRE L-1 L-2 L-3 KVA INTERIOR LIGHTS EXTERNAL LIGHTS RECEPTACLES AHU FAN & UNIT HEATER FANS EXHAUST FANS ELECTRIC HEAT * COOLING * WATER HEATERS SHOP EQUIPMENT MISCELLANEOUS TOTAL * NOT CALCULATED IN TOTAL
44 Commercial Transformer Loading Another Method Engineering Loading Data School Maintenance Building 44 kva Connected Load 3,000 Square Foot Facility Key Electrical Components Derated for Average Demand: Receptacles: 12 kva derate to 5% = 0.6 kva Lighting: 5 kva derate to 85% = 4.25 kva Water Heating: 5 kva derate to 25% = 1.25 kva Fans: 5 kva derate to 40% = 2 kva Heating: 10 kva derate to 80% = 8 kva Shop Equipment & Misc: 7 kva derate to 35% = 2.45 kva Average Demand = kva
45 Engineered Loading Data Industrial / Large Commercial Transformer Loading Panel Schedules Actual Diversified Load Tables Watts per Square Foot Tables Usage History from Other Electric Utilities (Other Cities, Co- Op, Investor Owned, and other similar facilities on the same system)
46 Industrial / Large Commercial Transformer Loading
47 Industrial / Large Commercial Transformer Loading Areas of Consideration in Sizing Transformers for High Load Factor Customer High load factor customers use a large amount of energy (kwh) for extended periods of time. 24-hours per day, 7-days per week department store is high load factor usage as compared 10-hour per day, 6-days per week local merchant which has a lower load factor.
48 Industrial / Large Commercial Transformer Loading Areas of Consideration in Sizing Transformers for High Load Factor Customer (continued) Due to the extended energy usage service transformers do not have a chance to cool down from operating at their nameplate rating. Normal distribution class transformers are not designed to operate at their nameplate rating for extended periods of time.
49 Industrial / Large Commercial Transformer Loading Areas of Consideration in Sizing Transformers for High Load Factor Customer (continued) To account for the high load factor usage transformers to serve this class of customer need to be oversized by 20% to 30% or specified as a substation class transformer. Substation class transformers can operate at their nameplate rating for extended periods without excess heating of the core.
50 Delta Secondary (High-Leg) Transformer Sizing Two-Transformer vs. Three-Transformer Bank Sizing Two-Transformer Banks Two-Transformers Banks work well for Single Phase Loads and relatively small Three Phase Loads. Two-Transformer Banks are more stable than Three-Transformer Banks because the Neutral on the Primary Side of the bank is Grounded. Three-Transformer Banks Three-Transformer Banks are well suited for Single Phase Loads and Large Three Phase Loads.
51 Delta Secondary (High-Leg) Transformer Sizing
52 Secondary Conductor Sizing Example 4/0 Aluminum Service Drop; 150 feet in length; 25 kva of load. kva x Feet = 3,750
53 Future Webinar Discussion Future Webinar Topics Future Webinar Frequency Webinar Instructors
54 2013 ElectriCities Electric Utility Webinar Series Sizing of Transformers Calculation of Loads
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