High pressure components up to 5000 bar

Transcription

1 High pressure components 1000 up to 5000 bar

2 LUKAS High Pressure hand pumps The LUKAS HKP High Pressure hand pumps are especially suitable for hydraulic assembly / disassembly work in test laboratories (e.g. tightness tests or material tests) widening of pressed-on components operation of tension elements The single-stage pumps produce a constant oil delivery up to the respective maximum pressure. The hand lever forces are very low (e.g. 36 kg at 250 MPa).) HKP 10 / HKP 8 HKP 6 type order no. hand lever oil capacity usable oil delivery per stroke weight force at capacity HKP 10-1, /30 42 kg / 100 MPa 1,7 l 1,5 l 1,97 cm3 9,8 kg HKP 8-1, / kg / 160 MPa 1,7 l 1,5 l 1,26 cm3 9,8 kg HKP 6-1, / kg / 250 MPa 1,7 l 1,5 l 0,71 cm3 9,8 kg bar

3 Accessories for high pressure pumps Cylinders and accessories 9 23 Hand pumps, Foot pumps and accessories Air hydraulic pumps 31 Motor pumps and accessories Hydraulic oil 43 Pressure gauges, Pressure gauge connectors, Pressure gauge units Quick couplers, hoses, Screw connectors Distributor valves, ADV 1, hand operated valves Precision drain valve, Suction device 51 Pullers, Puller sets Hydraulic cylinders HZ for continous operation ) 2) 1) + 2) HKP 10 bzw. HKP 8 with front mounted pressure gauge operating pressure 1000 bar Pressure gauges type weight order no. Cylinders and accessories The gauges are meant for visual reading of the pressure M 210 0,6 kg KT prevailing in a hydraulic system. Hand pumps, They can Foot be connected pumps and M accessories 210/G* 1,2 kg KT to a LUKAS hand pump via pressure gauge adaptor. Air hydraulic pumps operating pressure 1600 bar 97 Motor pumps and accessories pressure pressure A B gauge type gauge dia. Ø mm mm mm Hydraulic oil 109 Micro Power Pack M 210, M 210/G M M type weight order no. M 316 1,6 kg KT operating pressure 2500 bar type weight order no. M 416 1,6 kg KT Pressure gauges, *) Filled with liquid Screw couplers, hoses, Screw connectors Distributor valves, ADV 1, hand operated valves Mini cutter set and spreading wedge Pullers, Puller sets Workshop presses front connection HKP 10, HKP 8 front connection HKP 6 Pressure gauge connectors Cylinders and accessories For connection of the pressure gauges to LUKAS high order no /2510 frontconnection HKP 10, HKP 8 Quick couplers, hoses, Screw connectors, order no /8320 pressure hand pumps. hydraulic oil frontconnection HKP Pressure multipliers bar bar

4 LUKAS Components for connection High pressure hoses The flexible and bending-resistant LUKAS high pressure hoses offer highest safety due to their superior quality. The safety factor of the hose nominal size 04 (for HKP 10 and HKP 8) is > 5 : 1 related to 100 MPa working pressure and > 3 : 1 related to 160 MPa. All hoses have on both ends retaining nuts M 14 x 1.5. Two connection plugs M 14 x 1.5 / G 1/4 A are also included. Quick connectors With LUKAS quick - connect couplings hydraulic hoses can be connected easily by just plugging in the coupling halves. They can be secured against disconnection. Plug and socket are protected by dust caps against the ingress of dirt. STMu41/46 STNi41 STNi46 Quick-connect socket Quick connect-plugs Quick-connect plugs max. pressure length order no. weight type order no. press. up to application 160 MPa 2000 mm 84071/3313 0,70 kg 5000 mm 84071/3316 1,40 kg 250 MPa 2000 mm 84071/3373 1,20 kg 5000 mm 84071/3376 2,30 kg StNi / MPa Standard StNi 41-M 84053/ MPa Quick stop StNi / Mpa Standard Quick-connect sockets type order no. press. up to application StMu / MPa universal StMu / MPa standard bar

5 LUKAS Srew connectors, hydraulic oil Cylinders and accessories 9 23 Hand pumps, Foot pumps and accessories Air hydraulic pumps 31 Motor pumps and accessories Hydraulic oil 43 Pressure gauges, Pressure gauge connectors, Pressure gauge units Bild Verschraubungen Quick couplers, hoses, Screw connectors Distributor valves, ADV 1, hand operated valves Precision drain valve, Suction device 51 Pullers, Puller sets Hydraulic cylinders HZ for continous operation Screw connectors Hydraulic oil Cylinders and accessories They are used for permanent connections between Mineral oil acc. to DIN hydraulic hoses or devices.they Hand pumps, can also Foot be pumps used for and accessories transition between different connection thread sizes or LUKAS hydraulic oil on mineral oil basis has excellent Air hydraulic pumps 97 sealing modes. oxidation resistance and outstanding anti - wear performance. HLP 46 is recommended for all LUKAS high Motor pumps and accessories pressure hand pumps. Hydraulic oil 109 Micro Power Pack Pressure gauges, Screw couplers, hoses, Screw connectors Distributor valves, ADV 1, hand operated valves Mini cutter set and spreading wedge Pullers, Puller sets Workshop presses pressure up to order no. G 1/4 A G 1/4 A 160 MPa 84126/ M 14 x 1,5 G 1/4 A 160 MPa V 84071/ M 14 x 1,5 G 1/4 A 250 MPa 84071/ Class of viscosity HLP 46 1 l 5 l 10 l order no / / / Cylinders and accessories Quick couplers, hoses, Screw connectors, hydraulic oil Pressure multipliers bar bar

6 LUKAS Pressure multiplier LUKAS multipliers boost the input pressure (primary pressure) of max. 45 MPa up with a ratio of 1:6,7, resp. 1:11,1. The max. output pressure (secondary pressure) therefore is 300 MPa (3000 bar) resp. 500 MPa (5000 bar). The multiplier is used for removing pressed - on components by widening the parts to be removed, e.g. bearings, wheels or gears. The device is screwed with its secondary side directly into the shaft on which the part to be removed is sitting. The operator produces the primary pressure with the hand pump. During working the oil volume on the secondary side can be refilled as often as necessary. For this purpose the oil flow is directed by the hand valve mounted on the pump. The multiplier sets consists of : A multiplier 300 MPa ( 3000 bar) resp. 500 MPa (5000 bar), a hand pump ZPH 1AF/1 adjusted to 45 MPa (450 bar), pressure gauge, hand valve, hoses with couplings and transport case. Multipliers can be supplied also as separate units. Workpiece Inside connection Multiplier Thread groove acc. to DIN 3852 sheet 2 multiplier order no. pressure pressure stroke volume weight primary secondary secondary A B C D E F G H SW MPa MPa cm 3 mm mm mm mm mm mm mm Ø mm kg 300 MPa , MPa 84018/ , , , bar

7 Cylinders and accessories 9 23 Hand pumps, Foot pumps and accessories Air hydraulic pumps 31 Motor pumps and accessories Hydraulic oil 43 Connection oil output Pressure gauges, Pressure gauge connectors, Pressure gauge units Quick couplers, hoses, Screw connectors Connection oil input A B Distributor valves, ADV 1, hand operated valves Precision drain valve, Suction device 51 Pullers, Puller sets Hydraulic cylinders HZ for continous operation multiplier set order no. dimensions weight l x w x h 300 MPa 84032/ x 400 x 220 mm 28 kg 500 MPa 84032/ x 400 x 220 mm 30 kg A B Coupling VKH VI, order no / 09 + LUKAS connection hose Coupling VKH IV, order no / 07 + plug M 14/ M 14x1,5, order no / LUKAS connection hose Cylinders and accessories Extending a gear wheel with the multiplier set Hand pumps, Foot pumps and accessories Air hydraulic pumps Mode of operation of multiplier sets 97 Motor pumps and accessories 1 Multiplier Hand pump 45 MPa (450 bar) Hydraulic oil 3 3/2 - way valve 109 position A: filling of volume 7 Micro Power Pack position B: filling of volume 6 Pressure gauges, 4 Pressure gauge High pressure hoses Screw couplers, hoses, Screw connectors 6 Volume, large piston Volume, small piston Distributor valves, ADV 1, hand 8 operated Thread valves for workpiece inside connection Mini cutter set and spreading wedge Pullers, Puller sets Removing a wheel with Workshop multiplier presses set and puller Cylinders and accessories Quick couplers, hoses, Screw connectors, hydraulic oil Pressure multipliers bar bar

8 LUKAS Hydraulic Tools highest quality for more than 60 years Copyright 2009 LUKAS Hydraulik GmbH L HY e All indications were carefully made and examined. We can, however, not undertake any responsibility for eventual mistakes or incompletenesses. Subject to revision. LUKAS Hydraulik GmbH Weinstraße Erlangen Germany Fon +49 (0) 91 31/698-0 Fax +49 (0) 91 31/ lukas.info@idexcorp.com