VM-7 Series Monitor MODEL VM-781 DIAGNOSIS PROGRAM. Operation Manual

Transcription

1 MANUAL No E1.1 Published in Feb.2009 Revised in Jan VM-7 Series Monitor MODEL VM-781 DIAGNOSIS PROGRAM Operation Manual Read this manual thoroughly and understand the contents before use. Keep this manual so that the operator can refer to it when needed. SHINKAWA Sensor Technology, Inc.

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3 DIAGNOSIS SOFTWARE OPERATION MANUAL Foreword Thank you very much for purchasing VM-781 Diagnosis Program Software (hereinafter called "this product"). This document will show you how to operate VM-781 Diagnosis Program. Please refer to the following manuals for VM-773 Analysis View and VM-774 Remote View Programs. Name Targeted personnel Content Analysis View Operation Manual Operators who manage the system and monitor the display Summary Explanation of configuration and Connecting Installing and Uninstalling ANALYSIS View Setup Program Operations View Program Operations Baking up Trouble shooting Name Targeted personnel Content Remote View Operation Manual Operators who manage the system and monitor the display Summary Explanation of configuration and Connecting Installing and Uninstalling Remote View View Program Operations Trouble shooting 1

4 DIAGNOSIS SOFTWARE OPERATION MANUAL Foreword < Important Notification > Please read this document thoroughly to understand this product well before using it. When you finished reading this document, please keep it in a safe place so that you can refer to it at any time. For further questions and enquiry regarding the content of this document and the product, please contact the sales office from which you purchased the product. In order to operate this product, in addition to the information contained in this document, you need to have some additional knowledge about instrumentation equipment and transducer. EMC (Electro-magnetic compatibility) of this product has been evaluated based on a variety of noise tests. However, you should try to achieve the optimal system stabilization in accordance with the procedures described in this document because the characteristics of EMC can vary depending on the following conditions and ambient environment. Amount of noise being developed Temperature and humidity Arrangement of the machines and equipments This document is prepared for the people whose mother tongue is Japanese. In case your mother tongue is not Japanese, please try to have thorough understanding of what is contained in this document on your own responsibility. In case you combine this product with other instrumental equipment to sell or transfer it as a part of an assembly, we advise you to make sure that you attach this document to the product and hand it over to the end user. When you dispose of this product, you must follow the laws and regulations of the relevant local government. Such company names as well as the product names that are contained in this document are registered trademark or trademark of each company. The copyright of this document belongs to SHINKAWA Sensor Technology, Inc. Publishing the content of this document without permission or reproducing/copying the document in any way is strictly prohibited 2

5 DIAGNOSIS SOFTWARE OPERATION MANUAL Foreword < Disclaimer > We shall not be held liable for any damage or injury whatsoever arising out of any failure to follow the instructions contained in this document or lack of due care or attention in the use or at the time of the installation of this product. We shall not offer any compensation for damages/injuries, direct or indirect, or lost income caused by any misuse, abuse, alternation or disassembly of this product. We, except for those that are detailed in this document and warranty policy, do not give any warranty, expressed or implied, including warranty for merchantability, warranty for fitness for particular purpose or use, and warranty for patent infringement. Warranty policy of this product is attached at the end of this document. In the event of breakdown of this product, we will repair it based on this warranty policy. We shall not be held liable in any way for any outcome resulting from the use of other than recommended parts. 3

6 DIAGNOSIS SOFTWARE OPERATION MANUAL CONTENT < CONTENT > Manuals for VM-773 Software...1 Important Notification...2 Disclaimer...3 Content...4 Chapter 1 GENERAL...5 Chapter 2 INSTALLATION OF THE DIAGNOSIS PROGRAM Confirming the Software Version Preparation before installation Installing Diagnosis Program Uninstalling Diagnosis Program...7 Chapter 3 INPUT OF NECESSARY DATA...8 Chapter 4 PERFORMING DIAGNOSES (VM-781-0)...10 Chapter 5 PERFORMING DIAGNOSES (VM-781-1)...13 Chapter 6 PRINTING THE LIST OF WARNING CHANNELS(VM-781-1) Setting the Task Scheduler Performing the Task...18 Chapter 7 TROUBLE SHOOTING...19 < Warranty Policy >

7 DIAGNOSIS SOFTWARE OPERATION MANUAL Chapter 1: GENERAL Chapter 1 GENERAL When added to VM-773 Analysis View or VM-774 Remote View Programs, this program performs machine analysis. This product has applications to the following large rotating machinery with journal Bearings: Turbine Generator Motor Blower Pump Compressor Diagnostics are performed based upon the vibration spectrum. It is possible to diagnose the following 16 items: Unbalance Permanent bow, Lost rotor parts Misalignment Resonance of primary critical speed Rotor crack Nonsynmetrical rotor Gear inaccuracy Seal rub Oil whirl Oil whip Steam whirl, Seal whirl Cavitation Wing vibration Draft core Surging Partial Rub When installed in VM-773 Analysis View, this product performs analysis automatically upon vibration warning occurrence and displays the result in a pop-up window. When installed in VM-774 Remote View, this product performs only manual analysis. VM to print the list of channel name in which a vibration warning occurs is attached to this product. CAUTION The diagnosis is the result of the process based on only the collected vibration data. There is no guarantee for the occurrence of complete loss or damage from the predicted result. 5

8 DIAGNOSIS SOFTWARE OPERATION MANUAL Chapter 2: INSTALLATION OF THE POPUP DIAGNOSTIC PROGRAM Chapter 2 INSTALLATION OF THE DIAGNOSIS PROGRAM 2.1 Confirming the Software Version Before the Diagnostic Program is installed, confirm that VM-773 Analysis View/VM-774 Remote View Software with version or higher has been installed. In order to confirm the version of the VM-773 Analysis View/VM-774 Remote View Software, click 'Help' from the Main Menu and click 'Version Information'. 2.2 Preparation before installation If the VM-773 Analysis View/VM-774 Remote View Software is in use, close all programs. To close all programs, from the Main Menu, click File and then Exit. 2.3 Installing Diagnosis Program 1 Insert the Diagnosis Program CD-ROM to the PC. The installer program will start automatically. Follow the instructions displayed on the screen. 2 Select your Setup language and click on the [OK]. 3 Start Setup Wizard VM-781 Diagnosis Program Setup Wizard will begin. Click the [Next>] 6

9 DIAGNOSIS SOFTWARE OPERATION MANUAL Chapter 2: INSTALLATION OF THE POPUP DIAGNOSTIC PROGRAM 4 Click the [Install] to start installing the program. 5 Setup Wizard Completed The message informing you that the Install are completed will be displayed. Click the [Finish]. 2.4 Uninstalling Diagnosis Program To uninstall Diagnosis Program, use the Add/Remove Programs function located at Start Menu /Settings/Control Panel. 7

10 DIAGNOSIS SOFTWARE OPERATION MANUAL Chapter 3: INPUT OF NECESSARY DATA Chapter 3 INPUT OF NECESSARY DATA In order to perform diagnoses, the necessary data for the machinery must be input. Use the VM-773 Analysis View Program for data input, not the Diagnostic Program. 1 2 On the VM-773 Analysis View station, close the Display and Collecting Programs. On the VM-773 Analysis View station, start up the Configure Program. 3 The measurement point that wants to be diagnosed is clicked, and the channel setting dialog is displayed. 8

11 DIAGNOSIS SOFTWARE OPERATION MANUAL Chapter 3: INPUT OF NECESSARY DATA 4 Click Diagnosis Setting,The Diagnosis Setting dialog box will appear. 5 Input the necessary data in the Diagnosis Setting dialog box. Items that must be setup are: Machine type Rated rotational speed (rpm) Resonance frequency (Hz) (This is the Resonance frequency of the rotating shaft.) For the resonance frequency of the rotating shaft ask the manufacturer or decide a tentative value by following the method below. Using the Flexible Rotor, find the nearest number of the peak frequency of the primary critical point. Using the Rigid Rotor, calculate approximately 1.4 times the rated rpm. Items to be setup, if necessary: Fan blade number (Do not setup if it is a turbine.) Gear tooth number For example, for the gear tooth number(driven side), if the machine has a gear, input the tooth number. If there is no gear, leave the number 0. Motor pole number, Motor phase number 6 Click OK on the Diagnosis Setting dialog box. 7 Repeat 3-6 to setup all desired measuring points to be diagnosed. 8 From the Main Menu, click File and then Save the save the change. 9

12 POPUP DIAGNOSIS SOFTWARE OPERATION MANUAL Chapter 4 PERFORMING DIAGNOSES (VM-781-0) Chapter4: PERFORMING DIAGNOSES (VM-781-0) On the VM-773 Analysis View/VM-774 Remote View station in which the Diagnostic Program has been installed, start up the Display Program. The trend list is displayed. Click the measuring point to be diagnosed, then click Spectrum&Waveform from the pop-up menu. 4 Use the «, <, >,» buttons on the upper left of the Waveform/Spectrum screen to display the waveform of the desired time to be diagnosed. 10

13 POPUP DIAGNOSIS SOFTWARE OPERATION MANUAL Chapter4: PERFORMING DIAGNOSES (VM-781-0) 5 Click the on the upper right of the Spectrum&Waveform screen, and click the [Diagnosis]. 6 Click the [OK] in the message box. 7 The Diagnosis program starts, and the diagnosis result is displayed. 11

14 POPUP DIAGNOSIS SOFTWARE OPERATION MANUAL Chapter4: PERFORMING DIAGNOSES (VM-781-0) Change of vertical axis range 2 Change of horizontal axis range UP extends the vertical axis in the graph. Down shortens the vertical axis in the graph. Auto resets the vertical axis in the graph to the default. If the pointer is dragged to the right, the horizontal axis in the graph is extended. If the pointer is dragged to the left, the horizontal axis in the graph is shortened. 3 Cursor display This indicates the current cursor position. If anywhere in the graph is clicked, the cursor moves there. 4 Information of measurement point 5 Display of diagnosis result The rotation number at the specified measurement point, the channel name, and other information are displayed. After diagnosis, abnormal factors are displayed in the order of high possibility. To terminate the diagnosis program, select File Exit Application from the main menu. 12

15 POPUP DIAGNOSIS SOFTWARE OPERATION MANUAL Chapter5: PERFORMING DIAGNOSES (VM-781-1) Chapter 5 PERFORMING DIAGNOSES (VM-781-1) When VM is installed in VM-773 Analysis View, it performs analysis automatically upon vibration warning occurrence and displays the result in a pop-up window. 1 In the Latest Value List display, the text color of applicable measurement point changes when a warning occurs. In Machine Train, the applicable measurement point is displayed inverted. When a hazard warning occurs: red When a caution occurs: orange 13

16 POPUP DIAGNOSIS SOFTWARE OPERATION MANUAL Chapter5: PERFORMING DIAGNOSES (VM-781-1) 2 If a warning occurs, the Diagnosis Program is activated and displays the result in a pop-up window. If two or more warnings occur, the diagnosis result of the latest one is displayed Change of vertical axis range 2 Change of horizontal axis range UP extends the vertical axis in the graph. Down shortens the vertical axis in the graph. Auto resets the vertical axis in the graph to the default. If the pointer is dragged to the right, the horizontal axis in the graph is extended. If the pointer is dragged to the left, the horizontal axis in the graph is shortened. 3 Cursor display This indicates the current cursor position. If anywhere in the graph is clicked, the cursor moves there. 4 Information of measurement point 5 Display of diagnosis result The rotation number at the specified measurement point, the channel name, and other information are displayed. After diagnosis, abnormal factors are displayed in the order of high possibility. To terminate the diagnosis program, select File Exit Application from the main menu. 14

17 DIAGNOSIS SOFTWARE OPERATION MANUAL Chapter6: PRINTING THE LIST OF WARNING CHANNELS(VM-781-1) Chapter 6 PRINTING THE LIST OF WARNING CHANNELS(VM-781-1) A program to print the list of channel name in which a vibration warning occurs is attached to this product. The program is installed in c: GsProg bin GsBearing.exe. To execute this program periodically, use the task scheduler of Windows. After this program is executed, the list of the channel name in which a vibration warning occurs is displayed and printed on the specified printer. 6.1 Setting the Task Scheduler Please carry out an as follows activity to make a new "task". There is the thing that the details of the operation are different by a version and setting of Windows. 1 2 Execute the [Scheduled Tasks] from [Control Panel]. Double click the [Add Scheduled Tasks]. 3 Click the [Next>]. 4 Click the [Browse]. 15

18 DIAGNOSIS SOFTWARE OPERATION MANUAL Chapter6: PRINTING THE LIST OF WARNING CHANNELS(VM-781-1) 5 Select c: GsProg bin GsBearing.exe and Click the [Open]. 6 Select [Perform this task]. In this example, chose Daily. Click the [Next>]. 7 Input the [Start time]. Select the [Perform this task] if necessary. Click the [Next>]. 8 Input the user password to [Enter the password] and [Confirm password]. Click the [Next>]. 9 Click the [Finish]. 16

19 DIAGNOSIS SOFTWARE OPERATION MANUAL Chapter6: PRINTING THE LIST OF WARNING CHANNELS(VM-781-1) To change the setting of the task, double click the [GsBearing] in the [Scheduled Tasks]. 1 Double click the [GsBearing]. 2 Click each tab to change the task setting. To change the schedule, click the [Schedule] tab. 17

20 DIAGNOSIS SOFTWARE OPERATION MANUAL Chapter6: PRINTING THE LIST OF WARNING CHANNELS(VM-781-1) 6.2 Performing the Task The list printing program is activated in the intervals specified in "6.1 Setting the Task Scheduler", and displays and prints the list of the channel in which a vibration warning occurs. Printing of the list is performed simultaneously with displaying Display the analysis result Displays the analysis result. If the window is kept opened, the contents are updated. 2 Print the analysis result Prints the currently displayed contents. <Printed Result (with Warning)> <Printed Result (without Warning)> 18

21 DIAGNOSIS SOFTWARE OPERATION MANUAL Chapter7: TROUBLE SHOOTING Chapter 7 TROUBLE SHOOTING If the Diagnostic Program is thought to be the cause of a problem, refer to the chart below to determine the reason for the problem, and its solution. In case a solution cannot be found, contact SHINKAWA Sensor Technology, Inc. SYMPTOM PROBLEM SOLUTION Message Cannot Get Rated Rotational Speed appears. Message Resonance Frequency is not set appears and diagnosis stops. Rated rpm has not been setup. Resonance frequency has not been setup. Refer to Section 3, Input of Necessary Data, and setup the rated rpm. Refer to Section 3, Input of Necessary Data, and setup the resonance frequency. 19

22 DIAGNOSIS SOFTWARE OPERATION MANUAL Warranty Policy < Warranty Policy > Warranty for this device is provided as follows: 1. Warranty contidions for a newly delivered goods The warranty period for the goods shall be of three years as from the date of dispatch from our factory (one year for special products and software). If any breakdown/failure occurs to the goods we delivered to you within the said warranty period and if we are responsible for it, we will replace/repair the delivered goods at our factory on our expense. If we have to send an engineer to repair the goods during the warranty period, we ask you to pay the prescribed transportation and the other travel costs. We will bear the costs for the repair in this case. However, we have to remind you that we will not provide any warranty in case of any of the following: (1) In case of improper handling or use of the goods by the customer (2) In case some other party is responsible for the breakdown/failure (3) In case of alternation or repair performed by any other party than us or our-company-authorized person (4) In case the product is used, handled or stored under such severe environment that is outside of design specifications/conditions (5) In case of a natural desaster or calamity such as fire, flood, earthquake, and lightning strike (6) Consumables (7) Any other breakdown/failure for which we are not considered to be responsible. Please note that the warranty mentioned above means a warranty just for the delivered goods itself i.e. we will assume no responsibility for the damage, direct or indirect, arising out of the breakdown/failure of the delivered goods. Please also note that, regardless of these clauses above, the warranty period and warranty conditions for any machine/equipment manufactured by other manufacturers than us should be of the responsibility of such other manufacturers. 2. Warranty conditions for the repaired goods The warranty period for the repaired goods shall be of 6 months after the repair in relation to the relevant place of repair. Other conditions shall be the same as the section 1 above. 20

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24 SHINKAWA Sensor Technology, Inc. Hiroshima Factory 4-22 Yoshikawa-kogyodanchi, Higashi-hiroshima , Japan Tel Fax [Field support & Repair Dept] service@sst.shinkawa.co.jp