Cat CM Series Ratings Guide MEDIUM SPEED GENERATOR SETS FOR POWER PLANT APPLICATIONS

Transcription

1 Cat CM Series Ratings Guide MEDIUM SPEED GENERATOR SETS FOR POWER PLANT APPLICATIONS

2 CONTENTS RATINGS GUIDE Cat Liquid Fuel Generator Sets 50 Hz Ratings 4 60 Hz Ratings 5 Cat Gas and Dual Fuel Generator Sets 50 Hz Ratings 8 60 Hz Ratings 9 Product Support and Training Product Support 2 Training 6 Conversions Conversion Factors 20 Notes 24

3 CAT CM SERIES GENERATOR SETS LIQUID FUEL

4 LIQUID FUEL 50 HZ LIQUID FUEL 60 HZ CAT MEDIUM SPEED DIESEL RATINGS 50 Hz 4 Generator Set Models kwm kwe Heat Rate kj/kwh 000 rpm Engine Weight (kg) Engine Dimensions L W H (mm) 6CM CM CM rpm 6CM CM CM CM32 WBI CM32 WBII CM32 WBI CM32 WBII rpm 6CM CM CM rpm 6CM43 WBI CM43 WBII CM43 WBI CM43 WBII CM43 WBI CM43 WBII CM43 WBI CM43 WBII CM43 WBI CM43 WBII CM43 WBI CM43 WBII Generator set outputs may vary based upon site conditions. Generator sets can burn heavy fuel, diesel fuel, bio-fuel and other alternative fuels. Outputs may vary slightly based upon fuel types. Generator Set Models kwm kwe CAT MEDIUM SPEED DIESEL RATINGS 60 Hz Heat Rate kj/kwh 900 rpm Engine Weight (kg) Engine Dimensions L W H (mm) 6CM CM CM rpm 6CM CM CM CM32 WBI CM32 WBII CM32 WBI CM32 WBII rpm 6CM CM CM rpm 6CM43 WBI CM43 WBII CM43 WBI CM43 WBII CM43 WBI CM43 WBII CM43 WBI CM43 WBII CM43 WBI CM43 WBII CM43 WBI CM43 WBII Generator set outputs may vary based upon site conditions. Generator sets can burn heavy fuel, diesel fuel, bio-fuel and other alternative fuels. Outputs may vary slightly based upon fuel types. 5

5 CAT CM SERIES GENERATOR SETS GAS AND DUAL FUEL

6 GAS 50 HZ GAS 60 HZ CAT MEDIUM SPEED GAS RATINGS 50 Hz Generator Set Models kwm kwe Heat Rate kj/kwh 750 rpm Engine Weight (kg) Engine Dimensions L W H (mm) G6CM G20CM34, Generator set outputs may vary based upon site conditions. Preliminary data. 2 New model. Available 203. Generator Set Models kwm kwe CAT MEDIUM SPEED GAS RATINGS 60 Hz Heat Rate kj/kwh 720 rpm Engine Weight (kg) Engine Dimensions L W H (mm) G6CM G20CM34, Generator set outputs may vary based upon site conditions. Preliminary data. 2 New model. Available 203. DUAL FUEL 50 HZ DUAL FUEL 60 HZ CAT MEDIUM SPEED DUAL FUEL RATINGS 50 Hz Generator Set Models kwm kwe Heat Rate kj/kwh Liquid Mode Gas Mode Engine Weight (kg) Engine Dimensions L W H (mm) 500 rpm 6CM46DF CM46DF CM46DF CM46DF CM46DF CM46DF Generator set outputs may vary based upon site conditions. Preliminary data. New models. Available 204. Generator Set Models kwm kwe CAT MEDIUM SPEED DUAL FUEL RATINGS 60 Hz Heat Rate kj/kwh Liquid Mode Gas Mode Engine Weight (kg) Engine Dimensions L W H (mm) 54 rpm 6CM46DF CM46DF CM46DF CM46DF CM46DF CM46DF Generator set outputs may vary based upon site conditions. Preliminary data. New models. Available

7 PRODUCT SUPPORT AND TRAINING

8 PRODUCT SUPPORT PRODUCT SUPPORT IT S A MAJOR ASSET. MANAGE IT FOR PROFIT. Caterpillar power plants will help you get a high, predictable return on your investment by supplying experience to your team. You focus on your core business. We take care of your power. The more you rely on us, the better you can forecast: Plant s output and availability Operating costs Cash flow Profits During a project s planning stages, an operation and maintenance plan that documents financial performance can help you attract investment capital. Over the plant s life, expert support will help you meet your profit objectives, year after year. We will give you a seamless transition from construction through start-up and into commercial power production. Once your plant is online, we provide the level of support you require. Caterpillar power plants offer four basic Power Plant Service packages. You can pick the plan that best fits your needs or we can customize any package by adding or adjusting services. Operation and Maintenance Agreement (O&M) We take complete responsibility for managing your asset. Our staff handles all aspects of operation, maintenance and administration. We work with you to establish and meet specific goals for performance and return on investment. Maintenance and Repair Agreement (MRA) Our technicians perform scheduled and unscheduled maintenance and regular analysis of critical engine fluids. You also receive technical support and staff training, plus all replacement parts. Maintenance Service Agreement (MSA) We provide technical support, staff training and assistance with maintenance and troubleshooting, in addition to the parts required for regular maintenance. Technical Service Agreement (TSA) We provide an experienced engineer to train your staff to improve maintenance techniques and troubleshoot plant equipment. PRODUCTS AND SERVICES INCLUDED On-site technical support On-the-job training for your staff Spare parts for scheduled maintenance Regular fluid analysis: oil, coolant, fuel Labor to perform maintenance and repairs Spare parts for unscheduled maintenance and repairs Technicians tools and diagnostic equipment Labor and support during the start-up and commissioning Lube oil, coolant, chemicals and other fluids Building and grounds maintenance Complete operations staff Complete administrative staff O & M MRA MSA TSA 2 3

9 PRODUCT SUPPORT PRODUCT SUPPORT WE SUPPORT YOU IN FOUR WAYS: Asset Management We will establish appropriate plant staffing levels, select and train personnel, prescribe operating practices, and implement maintenance techniques that push reliability and availability up while driving costs down. Operation plans are designed specifically to maximize your returns. Parts Management Replacement parts account for 40 to 60 percent of your plant s operation and maintenance costs. We will help manage parts inventory to keep your costs down, while making sure that parts are always on hand when you need them. Caterpillar has 23 parts distribution centers in eleven countries around the globe. Genuine Cat parts are readily available around the world for fast shipment, usually in less than 48 hours. Technical Support Who better to support your generating equipment than the company that designed and built it? Our technical support personnel continuously add value by fine-tuning service intervals; providing quick and accurate troubleshooting; and applying new component designs, electronic controls and diagnostic tools that increase service life and minimize labor costs. We also assist with day-to-day decisions that have big cost implications like whether to reuse a crankshaft, piston or other key component at overhaul. Local Presence With nearly 200 Cat dealers and,500 facilities worldwide serving in excess of 200 countries, you re never far from the Caterpillar support you need. 4 5

10 TRAINING TRAINING On-Site Training Instructor led courses held at the customers location, provide training on the specific components or systems within the power plant. These courses include a classroom segment which provides the basic theory of operation and are followed up with facility walkdowns to better illustrate the concepts discussed in the classroom. Some courses, such as thermal oil systems, lube oil and fuel separator training, include detailed operator hands-on operational instruction. Some courses, such as Diesel engine theory and Balance of Plant systems, provide an overview of the systems or equipment being discussed but do not provide hands-on instruction during the facility walkdowns. Factory Training Instructor led courses held at the OEM factory locations, provide training on the various pieces of equipment selected and include practical hands-on exercises in a controlled lab atmosphere. In some instances, the equipment worked on in the lab will not exactly match the equipment found at the site but rather cover component operation and functions in general terms. On-the-Job Training (OJT): A term contract, whereby we will place a consultant at the customers power plant for a period specified in the contract, to support and supervise the customers mechanical and electrical staff with the normal day-to-day maintenance and service activities. The person placed at site will utilize their knowledge and experience to training the customer staff in the proper techniques and processes, necessary to accomplish the tasks in a safe and efficient manner. Continued Education These are courses intended to offer cross-training options for customers. Courses that will help mechanical technicians gain knowledge about electrical equipment, or electricians gain knowledge about mechanical equipment. 6 7

11 CONVERSIONS

12 CONVERSIONS CONVERSIONS CONVERSION FACTORS CONVERSION FACTORS Length Flow mm in ft yd m km mi mm in ft yd m km mi U.S. gpm million gal/day ft 3 /s m 3 /h L/s U.S. gal/min million U.S. gal/day ft 3 /s m 3 /h L/s MCFD = 000 ft 3 /day MMCFD =,000,000 ft 3 /day lb/bhp-hr = g/kw-hr Area Energy mm 2 in 2 m 2 ft 2 mm in m ft sq mile = 640 acres cir mil = in 2 cir mil = cm 2 acre = 4840 yd 2 cir mil =.7854 mils 2 BTU Calorie Foot-Pound Joule Kilocalorie Therm BTU ,000 Cal ft-lb J Kcal Therm Therm =,000,000 Btu Btu/ft 3 = kg-cal/m 3 Btu/ft 2 /min = Watts/in 2 Btu/lb =.5556 kg-cal/kg Kilogram Ounce Pound Short Ton Long Ton Metric Ton Kilograms ,06,000 Ounces Avoirdupois ,000 35,840 35,300 Weight Pounds Avoirdupois ,000 2,240 2,205 grain = gram Short.2.02 Tons Long Metric Temperature Conversion F = (.8 C) + 32 C = ( F 32) Angle quadrant = 90 degrees quadrant =.57 radians radian = 57.3 degrees degree = 60 minutes minute = radians 20 2

13 CONVERSIONS CONVERSIONS CONVERSION FACTORS CONVERSION FACTORS Volume and Capacity Volume and Capacity in 3 ft 3 yd 3 mm 3 m 3 U.S.gal lmp gal liter acre-ft in ft yd mm ,000,000, m U.S. gal lmp gal liter board-foot = 44 in 3 bushel =.244 ft 3 bushel = 4 pecks Power Btu/min ft-lb/min Horsepower Joules/min Metric hp Kilowatt Watt Btu/min ft-lb/min hp J/min Metric hp kw W Pressure and Head mm/hg in./hg in. H 2 0 ft. H 2 0 lb/in 2 kg/cm 2 bar kpa mm/hg (0 C) in./hg (0 C) in. H20 (60 F) ft. H20 (60 F) lb/in kg/cm bar Atmospheres 0.4Pa (4.7 psi) kpa

14 NOTES NOTES 24 25

15 For additional information go to: (Click Applications then Power Plants) LEXE January Caterpillar All Rights Reserved Printed in USA CAT, CATERPILLAR, their respective logos, Caterpillar Yellow the Power Edge trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.