isd dunaferr Product catalogue

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1 isd dunaferr Product catalogue COLD ROLLED PRODUCTS Hot rolled base material after pickling with hydrochloric acid is rolled to the final dimension on reversing stands then it is annealed in bell furnaces. The required surface properties and ageing resistance is guaranteed by the skinpass mill. In the Cold Rolling Mill we produce wide coils, slit coils and sheets. 1. MAIN PARAMETERS Coil Slit coil Sheet Thickness; h (mm) Width; b (mm) 800* 1 540* minimum: Length; l (mm) * with (hot rolled mill) edges, the extent of edge trimming depends on the dimension For dimensions outside those shown in the table above, a preliminary technical agreement is needed COIL WEIGHTS AND DIMENSIONS Width; b (mm) Weight (t) Coil inside diameter: Coil outside diameter: 508 ± 20 mm as well as 610 ± 20 mm maximum mm The weight of the slit coil depends on the width, thickness, diameters, required weight specification and the weight of the mother coil SHEET DIMENSIONS Commercial sheet dimensions Width; b (mm) Length; l (mm) h = 1.0; 1.5; 2.0; 2.5 mm h = 1.0; 1.5; 2.0; 2.5 mm h = 1.0; 1.5; 2.0; 2.5 mm DASZ-DUNAFERR Steel Standard

2 2. PRODUCT GROUPS The latest issued standards are applied for our products. The mechanical properties and chemical compositions in the tables are valid taking into account the supplementary specifications of the indicated standards COLD ROLLED non-alloy MILD STEELS FOR COLD-FORMING Typical applications: die forming, small and medium scale deep drawing (DC01-DC03) and production of specially deep drawn and complex parts (DC04-DC05). EN EN 10130:1994 ASTM A568/A568M JIS G 3141 Producible dimension group (See point 6.) DC01 FeP01 A 366 (SAE 1010) SPCC A DC03 FeP03 A 619 (SAE 1008) SPCD A DC04 FeP04 A 620 (SAE 1006) SPCEN B DC05 FeP05 B Mechanical properties and chemical composition EN R m MPa Thickness; h (mm) R e max.* MPa A 80 min* % r 90 min.* n 90 min.* Chemical composition max.% C P S Mn DC < h < h 0.7 h DC < h < h < h 0.7 h # DC < h < h < h 0.7 h # # DC < h < h 0.7 h # # * Mechanical properties depend on thickness! # in case of 0.5 mm thickness 2.2. Cold re-rolled steel grades for providing a specified tensile strength Typical applications: bending, punching, production of tubes, supporting structure for industrial and commercial shelves. EN DIN 1624 Producible dimension group DC01 + C290 St 2 K 32 DC01 + C340 St 2 K 40 DC01 + C390 St 2 K 40 DC01 + C440 St 2 K 50 DC01 + C490 St 2 K 50 DC01 + C590 St 2 K 60 Different groups (vary in quality) DC01 + C690 St 2 K 70 DC03 + C290 - C590* RR St 3 K 32 - K 60* DC04 + C290 - C590* St 4 K 32 - K 60* * The grade types of the fully killed DC03 and DC04, and RRSt 3 and St 4 group are given without the listing of the intermediate steel grades. 2 DASZ-Dunaferr Steel Standard

3 Mechanical properties and chemical composition Chemical composition max. EN DC01 R e N/mm 2 R m N/mm 2 A 80 min. % % C P S Mn C C340 min C390 min C440 min C490 min C590 min C690 min. 630 min COLD ROLLED NON-ALLOY AND ALLOY ELECTROTECHNICAL STEELS IN SEMI-FINISHED CONDITION Typical applications: stator and rotor plates of electric motors, different magnetic circuit elements (e.g. relays, magnetic cores to choke coils). Magnetic properties EN EN Thickness; h (mm) Maximum total specific magnetic loss W/kg Minimum magnetic polarisation T min. M450-50K M450-50E at 50 Hz and 1.5 T M660-50K M660-50D M890-50K M890-50D M K M D M800-65K M800-65D M K M D COLD ROLLED NON-ALLOY MILD STEEL FOR CONVENTIONAL ENAMELLING Typical applications: dishes, sinks, shower trays, boilers, kitchen stoves, gas convectors and other household appliances. EN DIN 1623 T3 Producible dimension group (See point 6.) DC01EK EK 2 A DC04EK EK 4 B Mechanical properties and chemical composition EN Thickness; h (mm) Rm N/mm 2 R e max.* A 80 min.%* Chemical composition C max. % DC01EK 0.7 < h < h 0.7 h DC04EK 0.7 < h < h 0.7 h * Mechanical properties depend on thickness! DASZ-Dunaferr Steel Standard 3

4 The product is suitable for enamelling, if TH 6.7 TH is the index number of the hydrogen transfer; its calculation formula: t o TH = d 2 t o = hydrogen transfer time in minutes d = plate thickness in mm (thickness between mm) 2.5. STRUCTURAL STEELS Typical applications: construction, welded structures, production of die formed parts, bent sections and tubes. Mechanical properties and chemical composition DIN 1623 T2 R e min. N/mm 2 R m N/mm 2 A 80 min. % Chemical composition max. % C P S N Producible dimension group (See point 6.) St 37 2 G A St 37 3 G A St 44 3 G C St 50 2 G C 2.6. COLD ROLLED STEELS RESISTANT TO ATMOSPHERIC CORROSION Typical applications: supporting and cladding elements of outdoor surfaces exposed to weather conditions, production of containers suitable for sea transport. Steels resistant to atmospheric corrosion can be used profitably as structural steels, because there is no need for additional surface protection. The continuous brown surface layer that develops in one year slows down further corrosion of the steel. The qualities produced according to DASZ 210 standard are phosphor alloyed and atmospheric corrosion resistant steel grades that have been developed based on quality CORTEN A. EN DASZ 210 Producible dimension group (See point 6.) S235J0W S235J2W A D-COR-TEN 410 C S355J0W S3552G2W C Mechanical properties and chemical composition DASZ 210 R eh min. N/mm 2 Rm N/mm 2 A 80 min. % Chemical composition (max. %) C Si Mn P S Al Cr Cu D-COR-TEN MICRO-ALLOY STEELS WITH INCREASED YIELD STRENGTH FOR COLD FORMING Typical applications: pressed parts (automotive industry), special sections and tubes with specified strength. EN EN 10268:1998 SEW 093 Producible dimension group (See point 6.) HC260LA H 240 LA ZStE 260 A HC300LA H 280 LA ZStE 300 A HC340LA H 320 LA ZStE 340 C HC380LA H 360 LA ZStE 380 C HC420LA H 400 LA ZStE 420 C 4 DASZ-Dunaferr Steel Standard

5 Chemical composition EN Chemical composition % C max. Si max. Mn max. P max. S max. Al min. Nb max. Ti max. Nb+Ti+Vmax. HC260LA HC300LA HC340LA HC380LA HC420LA Mechanical properties EN R p0,2 N/mm 2 Rm N/mm 2 A 80 min. * % transverse HC260LA HC300LA HC340LA HC380LA HC420LA * If thickness is 0.5 < h 0.7 mm, than the A 80 value shall be decreased by 2 units. 3. SPECIAL PRODUCTS 3.1. COLD ROLLED PRODUCTS FOR PLASMA AND LASER CUTTING The requirements of suitability for laser cutting are summarized in DASZ 216 standard. These products are ultra high-purity steels with low inclusion content, produced according to reduced chemical composition limit values, with reduced S-, P- and Si-contents; with more reduced mechanical values than those specified by similar standards and low internal stress, suitable for cold flanging, as well as for plasma and laser cutting COLD ROLLED FULLHARD COILS For continuous hot-dip galvanizing purposes we deliver coils of grades DC01, St 37-3 G and St 50-2 G in fullhard condition. Coils are edge-trimmed on pickling line and after rolling to final dimensions, the products are sold without annealing, in hard condition. DASZ-Dunaferr Steel Standard 5

6 4. SURFACE 4.1. SURFACE QUALITY BY STEEL TYPES Steel types Surface marking EN DIN 1623 T1 EN Mild steels A B* O3 O5* Re-rolled steels MA MB* Mild steels for enamelling A O3 Non-alloy and alloy electrotechnical steels in semi-finished condition Cold rolled structural steels Cold rolled steels resistant to atmospheric corrosion Fullhard steels acc. to standard acc. to standard acc. to standard acc. to standard * Delivery based on agreement Recommended surface types by applications: for spray lacquering and chromating: B, O5, MB for two-layer enamelling, electrophoretic and powder painting: A, O3, MA for electrolytical surface finishing: A, O SURFACE FINISHING OF COLD ROLLED PRODUCTS Average roughness Description Marking 0.4 Ra 0.90 μm semi-bright* g 0.60 < Ra 1.90 μm mat m Ra > 1.60 μm rough r * ordered quantity as agreed If not specified, the products are supplied with a mat surface, with the exception of re-rolled and hard grades that are delivered with semi-bright surface. 5. TOLERANCES 5.1. THICKNESS TOLERANCES In case of Re < 260 MPa Thickness; h (mm) Standard tolerances Width; b (mm) Reduced tolerances Width; b (mm) b < b b < b h 0.40 ± 0.03 ± 0.04 ± ± < h 0.60 ± 0.03 ± 0.04 ± ± < h 0.80 ± 0.04 ± 0.05 ± ± < h 1.00 ± 0.05 ± 0.06 ± ± < h 1.20 ± 0.06 ± 0.07 ± ± < h 1.60 ± 0.08 ± 0.09 ± ± < h 2.00 ± 0.10 ± 0.11 ± ± < h 2.50 ± 0.12 ± 0.13 ± ± < h 3.00 ± 0.15 ± 0.15 ± ± In case of Re 260 MPa tolerances are in tables 2, 3 and 4 of EN standard. 6 DASZ-Dunaferr Steel Standard

7 5.2. WIDTH TOLERANCES Width; b (mm) Thickness; h (mm) Normal Width tolerances Reduced b < 125 h < / / h < / / h < / / h / / b < 250 h < / / h < / / h < / / h / / b < 400 h < / / h < / / h < / / h / / b < 600 h < / / h < / / h < / / h / / b < / / b < / / < b - 0 / / LENGTH TOLERANCES Length; l (mm) Normal Length tolerances (mm) Reduced < / / + 3 ³ % of the length 0.15% of the length DASZ-Dunaferr Steel Standard 7

8 5.4. FLATNESS In case of Re < 260 MPa Tolerances Width; b (mm) Flatness tolerances (mm) Thickness; h (mm) h < h < h b < Normal 600 b < b < b b < Reduced 600 b < b < b In case of 260 Re < 340 MPa tolerances are in table 9 of EN standard. If Re 340 MPa or dimensions and flatness tolerances differing from those included in the tables above are subject to special agreement. 6. DIMENSIONS 6.1. GROUP A mild steels (DC01, DC03) structural steels (St 37-2 G, St 37-3 G) re-rolled and hard-rolled steels Thickness; h (mm) Width; b (mm) Min. Max. Min. Max DASZ-Dunaferr Steel Standard

9 6.2. GROUP B mild steels with excellent deep drawing properties (DC01, DC03) Thickness; h (mm) Width; b (mm) Min. Max. Min. Max Example DC04 DC04 EK DC05 DC04 DC04 EK 6.3. GROUP C structural steels (St 44-3 G) micro-alloy steels (HC380LA, HC420LA) Thickness; h (mm) Width; b (mm) Min. Max. Min. Max DASZ-Dunaferr Steel Standard 9

10 7. CORROSION PROTECTION Temporary corrosion protection is made by oiling, the degree shall be specified with the following: Type of oiling Degree of oiling by sides g/m 2 slight medium heavy The quantity of applied oil can be specified value in the range of g/m². The oiled product is given such a protection that, in case of appropriate packaging and storing, as well as under perfect transport and storing conditions, will protect if from corrosion for at least 3 months from the date of Notice of Readiness. In case of ordering unoiled product, a prior technical agreement is required. 8. PACKAGING Products are identified by bar code CODE 39 labels. Our products are packaged in environmentally friendly packaging that involves foiled paper and paper edge protector. The following figures provide information about the most common packaging types of our key products PACKAGING OF SHEETS (DASZ 35) 1 - cross piece (notched) 2 - longitudinal bar 3 - fibre-reinforced foiled paper 4 - paper edge protector (L1 and LDS1), or plastic edge protector (L2 and LDS2) 5 - plastic plate 6 - metal banding strap 7 - label A 8 - label C 8.2. PACKAGING OF COILS WITH HORIZONTAL EYE (DASZ 36) 1 - fibre-reinforced foiled paper 2 - outer plastic plate 3 - inner plastic plate 4 - plastic side-protecting ring 5 - painted metal outer edge protector 6 - painted metal inner edge protector 7 - banding strap 8 - seal 9 - seal spacer 10 - label CS 11 - label A 12 - label C 10 DASZ-Dunaferr Steel Standard

11 8.3. PACKAGING OF COILS WITH VERTICAL EYE (DASZ 36) 1 - pallet 2 - fibre-reinforced foiled paper 3 - inner plastic plate 4 - plastic ring 5 - painted metal inner edge protector 6 - painted metal outer edge protector 7 - banding strap 8 - seal 9 - seal spacer 10 - label CS 11 - label A 12 - label C 9. APPROBATED (CERTIFIED) PRODUCTS Cold rolled low carbon content product for cold forming purposes approved according to PED 97/23/EC Certified by: ÉMI TÜV SÜD The products made by ISD DUNAFERR Co. Ltd. are always supplied with a Conformity Statement of Producer and agreement shall be reached about the type of statement at the time of placing the order. The available types of statements are included by standard MSZ EN 10204:2005. Certifications are available on the website. DASZ-Dunaferr Steel Standard 11

12 ISD DUNAFERR Co. Ltd. SALES Address: H 2400 Dunaújváros, Vasmű tér 1 3. Phone: +36 (25) , +36 (25) Fax: +36 (25) coldrolled.sales@isd-dunaferr.hu Web: 12