eller. kan forskerne bistå?

Transcription

1 Sustainable Shipbuilding SUSPRO Jan Ola Strandhagen, NTNU, Norway, 56.0 Professor i produksjonslogistikk eller. kan forskerne bistå? Norwegian University of Science and Technology

2 Marco Semini, Researcher Norwegian University of Science and Technology

3 Norwegian University of Science and Technology 3

4 Trondheim, Norway Photo: Schrøder, Trondhjem Photo: Mentz Indergaard, NTNU Info Norwegian University of Science and Technology

5 Norwegian University of Science and Technology 5

6 Norwegian University of Science and Technology

7 Norwegian University of Science and Technology 7

8 RjukanPhoto: Norsk Hydro Norwegian University of Science and Technology Qatalum aluminium sitehoto: Norsk Hydro

9 Norwegian University of Science and Technology

10 Norwegian University of Science and Technology

11 Norwegian University of Science and Technology 11

12 Norwegian University of Science and Technology

13 Shipyard workers Norwegian University of Science and Technology 13

14 Samsung Heavy Industries Norwegian University of Science and Technology

15 Norwegian University of Science and Technology

16 The SUSPRO project Develop knowledge, methodology and life-cycle decision support for sustainable production of highly customized, capital-intensive ships in an uncertain, fluctuating market. Norwegian University of Science and Technology 16

17 Komplisert Spesialisert Kundestyrt Fleksibelt vs. Fort Kostnadseffektivt Norwegian University of Science and Technology

18 Når forskerne ser framover er det fortiden de studerer Norwegian University of Science and Technology

19 Arsenale di Venezia (1460) Main gate built in 1460 Outfitting and producing fully equipped customized vessels at the rate of one per day The ability to massproduce galleys on an almost assembly-line process was unique for its time. arsenale vecchio Norwegian University of Science and Technology 19

20 Norwegian University of Science and Technology

21 Toyota Production System The primary goal of the Toyota production system is to identify and eliminate waste and reduce costs Strives towards: Zero defects Zero inventory Zero set-up Zero handling Zero downtime Zero leadtime Zero batches (Batch size of One) Norwegian University of Science and Technology

22 Lean shipbuilding (Liker & Lamb,2000) Norwegian University of Science and Technology 22

23 Forslag til prioriteringer Forstå KODP, styringsprinsipper og prosesser Kortere ledetider og sen beslutningstaking mhp produktfunksjonalitet Innover på materialer, strukturer og produksjonsprosesser Mobil og smart automatisering Auto ID og smart identifisering -- > Internet of things Norwegian University of Science and Technology

24 Hvem, hvor og hvordan?? Start of production Launch Delivery Steel block fabrication Block outfitting Ship assembly Dock outfitting Quay outfitting Commissioning and testing Norwegian University of Science and Technology 26

25 Kundeordrens dekoplingspunkt (KODP) Market interaction strategy Design Purchasing & Production Final assembly Delivery Make-to-stock CODP Assemble-to-order CODP Make-to-order CODP Engineer-to-order CODP More upstream Focus on flexibility More downstream Focus on cost (based on Olhager 2003) Norwegian University of Science and Technology 27

26 CODPs in Norwegian shipbuilding Purchasing Commissioning After-Sale Period Concept design Basic & funct. design Contract design Engineering Production Planning & coordination Contract signing Start of production Launch Delivery Milestones Norwegian University of Science and Technology 28

27 CODP CODP Purchasing Commissioning After-Sale Period Purchasing Commissioning After-Sale Period Production Production & Assembly Engineering Contract design Basic & funct. design Engineering Concept design Contract design Basic & funct. design Market research & concept design Contract signing Planning & coordination Start of production Launch Delivery Milestones Pl. & Coord. Contract signing Start of production CODP Planning & coordination Launching and start of on-board activities Delivery Milestones Purchasing Commissioning After-Sale Period Production & Assembly Contract design Norwegian University of Science and Technology Basic & funct. design Market research & concept design Engineering Pl. & Coord. Planning & coordination Contract signing Start of production Launching and start of on-board activities Delivery Milestones

28 ?? Norwegian University of Science and Technology

29 Illustrasjon av robot Norwegian University of Science and Technology

30 PhD research Information sharing for production planning and control in shipbuilding supply chains Natalia Iakymenko PhD candidate, NTNU - Dept. of Production and Quality Engineering Norwegian University of Science and Technology

31 Manufacturing Networks 4.0 Norwegian University of Science and Technology